SECOP 101N07 Series Operating Instructions Manual
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SECOP 101N07 Series Operating Instructions Manual

Controller for bd compressors
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WE HAVE MORE THAN 30
YEARS OF EXPERIENCE,
DEVELOPING DIRECT
CURRENT COMPRESSORS
AND HELPING CUSTOMERS
BENEFIT FROM THE
OPPORTUNITIES OF
MOBILE REFRIGERATION
TECHNOLOGY.
CONTROLLER FOR
BD COMPRESSORS
OPERATING INSTRUCTIONS
101N07xx Series, 48 V DC
www.secop.com
WITH A DEEP INSIGHT OF
THE USAGE ACROSS VARIOUS
APPLICATIONS WE HAVE
EARNED A POSITION AS
MARKET LEADER, WORKING
WITH OEM-CUSTOMERS .
4
TOOL COOL
Flexible control settings
SETTING THE STANDARD

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Summary of Contents for SECOP 101N07 Series

  • Page 1 EARNED A POSITION AS AND HELPING CUSTOMERS MARKET LEADER, WORKING BENEFIT FROM THE WITH OEM-CUSTOMERS . OPPORTUNITIES OF MOBILE REFRIGERATION TECHNOLOGY. CONTROLLER FOR BD COMPRESSORS OPERATING INSTRUCTIONS 101N07xx Series, 48 V DC TOOL COOL Flexible control settings www.secop.com SETTING THE STANDARD...
  • Page 2 Operating Instructions...

  • Page 3: Table Of Contents

    Operating Operating Instructions Instructions TABLE OF CONTENTS 1. Introduction ....................5 Applications....................5 Capability....................5 Functions....................5 Programming Interface .................5 2. Installation ....................6 Checklist ....................6 Connect Cables ..................7 Install and Configure Software ..............9 ® 3. TOOL4COOL Software Interface ............. 15 User Interface ..................15 Operation ....................15 4. Parameters ....................
  • Page 4 Operating Instructions...

  • Page 5: Introduction

    • Optimization of specific parameters via PC software before commencing mass production The controller can be accessed using either ® • The Secop software tool, Tool4Cool LabEdition, or Programming • A custom interface. Please contact Secop for further information regarding custom interfaces. Interface...

  • Page 6: Installation

    LabEdition software download: www.secop.com/tool4cool.html NTC temperature sensor (alternative: mechanical thermostat) Product key for BD compressor controller - on request - Secop One Wire/LIN gateway with connection cables • Gateway • One Wire/LIN gateway communication cable • USB 2.0 A/B cable...

  • Page 7: Connect Cables

    Operating Instructions Connect Cables Wiring diagram 101N0732 and 101N0720 (below)
  • Page 8 I, C, + Modbus data communication. I = communication C & + power supply. C, T Thermostat connection. A Secop NTC temperature sensor (option 2) can be connected or a mechanical ON/OFF thermostat (option 1) Fe, + Evaporator fan (Optional) 48 V DC, 32-60 V, max 60 Watt power output, pulse width modulated.

  • Page 9: Install And Configure Software

    Operating Instructions 2.3.1 Install Software Install and Configure 1. Check that you have the latest update of .NET Framework from www.windowsupdate.com. Software ® 2. Insert the Tool4Cool installation CD. This view will appear:...
  • Page 10 Operating Instructions ® 3. Double-click Tool4Cool Software Installation. Run the file setup.exe. Then follow the instructions in the Setup Wizard. ® For detailed instructions please refer to Tool4Cool LabEdition Operating Instructions. ® This manual is supplied with the Tool4Cool software.
  • Page 11 Operating Instructions 2.3.2 Install Product Key ® 1. Start Tool4Cool LabEditon by double clicking on the icon on the desktop: 2. Select Help in the menu bar. 3. Select Product Keys from the drop-down menu: 4. This dialog box will open: In the Add Product Key field, type the Product Key shown in Section 2.1: Checklist.
  • Page 12 Operating Instructions 2.3.3 Connect Network 1. Select File in the menu bar. 2. Select Connect Network in the drop-down menu: 3. This dialog box will open:...
  • Page 13 Operating Instructions In the Connect using field, select the COM port to which the gateway is connected. Fill in Description (optional). Press OK. Wait a short time. The LEDs on the gateway will flash, then a red arrow will appear in front of the description (COM1).
  • Page 14 Operating Instructions 2.3.4 Ready to Operate Click the red arrows to view the controller and its parameter groups: Click a parameter group name to view details to the right of the screen:...

  • Page 15: Tool4Cool ® Software Interface

    Operating Instructions ® TOOL4COOL SOFTWARE INTERFACE ® The controller can be programmed and optimized from a PC using the Tool4Cool software ® An example of the Tool4Cool user interface showing the main parameter groups of the BD Con- User Interface troller 101N07xx Series 48V DC is shown below. Example: ®...

  • Page 16: Parameters

    Operating Instructions PARAMETERS The user can change settings and observe real-time measurements (read-only) in the following parameters. The table in 4.1 Parameter Overview is intended for easy reference. For more detail, please refer to 4.2 Description of Parameter Groups. Parameter Overview Parameter Parameter Description...
  • Page 17 The user’s own identification name for Unit name Setting information the unit can be entered here (optional) Vendor name Vendor name Measurement Product code no Secop product code number Measurement Software version Controller software version Measurement Unit ID Secop unit ID Measurement Production date...

  • Page 18: Description Of Parameters

    Operating Instructions 4.2.1 Main Functions Description of In order to start and stop the compressor the Main Switch can be set to ON or OFF . Parameters OEMs making an interface with custom design electronics via Modbus must be able to control the CCU ON / OFF via the Main Switch (CCU = Compressor Control Unit) ON: All functions are active.
  • Page 19 Operating Instructions Measurements Name Description Step Unit Cut-in level Calculated value. Cutin = Cutout + Diff. Volt Supply voltage Real-time - voltage measured on + & - terminals Volt 4.2.3 Compressor The speed and thereby the capacity of the compressor is set using the Requested speed parameter.
  • Page 20 Operating Instructions 4.2.4 Condenser Fan The speed of the condenser fan can be controlled in order to save energy, reduce noise and optimize the fan operation. The fan is synchronized with the compressor operation. Start and stop delays can be set up as a function of the state of the parameter Thermostat. Furthermore, the fan can be set to run continuously (forced ON operation).
  • Page 21 Operating Instructions 4.2.6 Thermostat Thermostat type Two types of thermostat can be utilized for temperature control. Electronic thermostat (NTC sensor) Disconnected sensor error alarm (NTC sensor failure) is sent when the measured temperature is › +100ºC Short circuited sensor error alarm (NTC sensor failure) is sent when the measured temperature ‹...
  • Page 22 Operating Instructions 4.2.7 ECO Function Operation in ECO mode reduces energy consumption and noise by controlling compressor speed as a function of temperature. ECO mode can be selected only when using an NTC temperature sensor. In ECO mode, • when operating below ECO temperature, compressors run at the set ECO speed, and the Start speed setting will be overruled, if it differs from ECO speed.
  • Page 23 Operating Instructions 4.2.8 Compressor Safety In order to prevent the compressor from short cycling a minimum restart time is built in. After timeout of Compressor restart time a new start of the compressor is permitted. Settings Name Default Max value Min value Step Unit...
  • Page 24 Serial no 4.2.11 Customer Register The customer register enables the user to set and change values in custom-designed interface modules. These parameters are visible even when in protected mode. Contact Secop for further information. Settings Name Default Max value Min value...
  • Page 25 Operating Instructions 4.2.13 Inverter Temperature (PCB) The controller overheating protection system ensures that the controller does not operate at extremely high temperatures, because under these conditions the quality of the soldered joints will be endangered. When the unit reaches 100ºC the system will shut down and an alarm error (Alarm 6: Thermal failure) will be sent.

  • Page 26: Ordering

    Temperature sensor, 1000 mm, spade connectors 105N9614 accessories Temperature sensor, 1500 mm, spade connectors 105N9616 accessories Secop One Wire/LIN gateway with cables & driver 105N9501 accessories Electronic control unit 48 V DC for BD250GH.2 101N0733 36 pcs. Electronic control unit 48 V DC for BD350GH 101N0721 36 pcs.
  • Page 27 Operating Instructions...
  • Page 28 · Mads-Clausen-Str. 7 · 24939 Flensburg · Germany · Tel: +49 461 4941 0 · www.secop.com Secop can accept no responsibility for possible errors in catalogues, brochures and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.

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