WaterFurnace AT022C/D Installation And Maintenance Manual

WaterFurnace AT022C/D Installation And Maintenance Manual

Geothermal system single-speed

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Installation
Guide
Table of
Contents
Model
Nomenclature
Safety
Considerations
Moving and
Storage
Geothermal System Single-Speed
Installation and Maintenance Manual
208-230/60/1 & 208-230/60/3
9-10
ATV
034
Model Type
ATV= Vertical Premier Unit
ATH= Horizontal Premier Unit
Unit Size
034 = 34,000 BTUH Nominal cooling at
90° F entering water
Design Vintage
C or higher = Premier2
Electrical Characteristics
0 = 208-230/60/1 Commercial
1 = 208-230/60/1 Residential
3 = 208-230/60/3 Commercial
Hot Water Options
0 = No hot water option
1 = Hot Water Generation w/pump
WARNING: Before performing service or maintenance operations on a system,
turn off main power switches to the indoor unit. If applicable, turn off the accessory heater
power switch. Electrical shock could cause personal injury.
Installing and servicing heating and air conditioning equipment can be hazardous due to
system pressure and electrical components. Only trained and qualified service personnel should
install, repair or service heating and air conditioning equipment.
Untrained personnel can perform the basic maintenance functions of cleaning coils and
cleaning and replacing filters. All other operations should be performed by trained service
personnel. When working on heating and air conditioning equipment, observe precautions in the
literature, tags and labels attached to the unit and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use a quenching cloth for
brazing operations and have a fire extinguisher available.
Move units in the normal "up" orientation as indicated by the arrows on each carton. Horizon-
tal units may be moved and stored per the information on the carton. Do not stack more than
three units in total height. Vertical units may be stored one upon another to a maximum height of
two units. Do not attempt to move units while stacked. When the equipment is received, all items
should be carefully checked against the bill of lading to be sure all crates and cartons have been
received. Examine units for shipping damage, removing the units from the cartons if necessary.
Units in question should also be internally inspected. If any damage is noted, the carrier should
make the proper notation on the delivery receipt, acknowledging the damage.
D
1 1 0 C L T X
Non-Standard Options
Discharge Air Options
B = Bottom discharge (Vertical)
T = Top discharge (Vertical)
T = End discharge (Horizontal)
T = Side discharge (Horizontal)
Return Air Options
L = Left return
R = Right return
Coax Options
C = Copper
N = Cupronickel
For Future Use
P/N 96P557A01
rev. 2/99

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Summary of Contents for WaterFurnace AT022C/D

  • Page 1: Table Of Contents

    P/N 96P557A01 rev. 2/99 Geothermal System Single-Speed Installation Installation and Maintenance Manual Guide 208-230/60/1 & 208-230/60/3 Wiring Schematics 13-16 Model Nomenclature 1 Table of Thermostats 17 Safety Considerations 1 Contents Microprocessor Control Operation 17-19 Moving and Storage 1 Blower Speed 19 Physical Data 2 Blower Performance 20 General Installation Information 2-5...
  • Page 2: Physical Data

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Physical Data MODEL AT019D AT022C/D AT028D AT034D AT040D AT046D AT056D AT066D Fan Wheel 9 x 7 9 x 7 9 x 7 9 x 7 11 x 10 11 x 10 11 x 10...
  • Page 3 PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Lay out the threaded rods per the dimensions in Figure 2. Assemble the hangers to the unit as shown. Securely tighten the brackets to the unit using the weld nuts located on the underside of the bottom panel.
  • Page 4 PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL If the unit is connected to existing ductwork, check the duct system to ensure that it has the capacity to accommodate the air required for the unit application. If the duct is too small, as in the replacement of heating only systems, larger ductwork should be installed.
  • Page 5: Closed Loop Cooler/Boiler Systems

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL FREEZE PROTECTION Set the freeze protection switch SW2-2 on the printed circuit board for applications using a closed loop antifreeze solution to "LOOP". On applications using an open loop/groundwater system, set to "WELL" (the factory setting). CONDENSATE DRAIN Figure 5A - Unit Pitch for Drain On vertical units, the internal...
  • Page 6: Closed Loop Ground Source Systems

    Once piping is completed between the unit, flow center and the ground loop (see Figure 7 Systems on page 7), final purging and charging of the loop is required. A WaterFurnace flush cart (or a 1.5 HP pump minimum) is needed to achieve adequate flow velocity in the loop to purge air and dirt particles from the loop itself.
  • Page 7 PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Figure 7- Closed Loop: Ground Source Application - Single unit with Flow Center LOOP ® GEOLINK Auxiliary Heat Unit Supply Polyethylene w/ Supply ® Armaflex Insulation Flexible Duct Collar ® GEOLINK Flow Centre* Auxiliary Heater Knockout...
  • Page 8: Open Loop Groundwater Systems

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Figure 8- Premier 2 Slave Hook-up SX unit Premier Premier 2 Unit #1 Premier 2 Unit #1 1 2 3 4 5 6 7 8 High Voltage Shut Shut Normally Open Used Used Used Used Down...
  • Page 9: Desuperheater Connection

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Discharge water from the unit is not contaminated in any manner and can be disposed of in various ways, depending on local building codes (e.g. recharge well, storm sewer, drain field, adjacent stream or pond, etc.) Most local codes forbid using the sanitary sewer for disposal. Consult your local building and zoning department to assure compliance in your area.
  • Page 10: Initial Desuperheater Start Up

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Figure 12 - Typical Desuperheater Installation Cold Venting Waste Valve P/T Relief or Vent Valve Coupling Long Elbow Coaxial Drain Valve Drain Tee Figure 13 - Desuperheater Installation In Preheat Tank Cold Do not connect electrical to pre-heat tank. Venting Waste Valve or Vent...
  • Page 11: Electrical Connections

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL CAUTION: Never operate the DHW circulating pump while dry. Steps: Make sure that any valves in the desuperheater water circulating circuit are open. Turn on the Premier 2 unit to first stage heating. The DHW pump should be running.
  • Page 12 PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Compressor Compressor Transformer Contactor Capacitor Compressor 208-230V/60/1ø Contactor Service with Ground 208-230V/60/3Ø Service with Ground Circuit Breaker Transformer Ground Ground Lugs Lugs External Loop Pump (s) 208-230V/60/1ø 1/2 HP Max. Unit External Loop Pump(s) 208-230V/60/1Ø...
  • Page 13: Wiring Schematics

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Premier 2 Series Compressor Single-Speed Wiring Schematic Fan Motor 208-230/60/1 4 Air Flow Settings Unit Power 97P518B01 Rev B 4/13/95 208-230/60/1 NOTE 4 Ext Pump 1/2 hp Total Blk/Wh 208-230/60/1 Gray/Wh Pump Pump 240V NOTE 6 NOTE 1...
  • Page 14 PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL With optional Premier ' EA' Series CSA installed units only Auxiliary Electric Heat Power Auxiliary ElectricHeat Local codes may require a single 208-230/60/1 source of power supply Typical schematic shown Single Disconnect Power NOTE 5 208-230/60/1 Breaker box...
  • Page 15: Wiring Schematics

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Premier 2 Series Single-Speed Wiring Schematic Compressor 208-230/60/3 97P518B02 Rev A 5/15/95 Unit Power 208-230/60/3 NOTE 4 Ext Pump 1/2 hp Total Blk/Wh 208-230/60/1 Gray/Wh Pump Pump NOTE 5 NOTE 1 240V Gray Pump 208V Pink...
  • Page 16 PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL With optional Premier ' EA' Series Auxiliary Electric Heat Power Auxiliary ElectricHeat 208-230/60/3 Typical schematic shown Violet Gray Gray Gray Gray Gray Gray ECM2 Fan Motor NOTE 9 Black Violet Premier2 Yellow EA Series PCB Blue 17P514A01 Gray...
  • Page 17: Thermostats

    1/4" (longer strip lengths may Valve Blower cause shorts) and insert the thermostat Relay wires into the WaterFurnace Premier 2 System connector as shown in Figure 15. Tighten Monitor the screws to insure tight connections. The thermostat has the same type connectors, requiring the same wiring. See instructions enclosed in the thermostat for detailed installation and operation information.
  • Page 18 PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Cooling, 2nd Stage (Y1,Y2,O) The fan changes to high speed (medium in dehumidification mode) 15 seconds after the Y2 input. FAN (G Only) The fan starts on low speed. Regardless of fan input (G) from the thermostat, the fan will remain on low speed for 30 seconds at the end of each heating, cooling or emergency heat cycle.
  • Page 19: Blower Speed

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL 4-Dehumidification/Normal. Fan speed control This DIP switch allows field selection of the dehumidification mode, which uses the low and medium fan speeds for cooling or the medium and high fan speeds for cooling in the normal mode.
  • Page 22 PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Table 2 - Water Pressure Drop Table Pressure Drop (PSI) UNIT 30° EWT 50° EWT 70° EWT 90° EWT 110° EWT 11.0 12.0 11.0 14.0 10.0 13.0 16.0 10.7 10.3...
  • Page 23: Preventive Maintenance

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Preventative WATER COIL MAINTENANCE Maintenance Keep all air out of the water. An open loop system should be checked to ensure that the well head is not allowing air to infiltrate the water line. Lines should always be airtight. Keep the system under pressure at all times.
  • Page 24: Troubleshooting

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Troubleshooting CONTROLS To check the unit control board for proper operation: Disconnect thermostat wires at the control board. Jumper the desired test input (Y1, Y2, W, O or G) to the C terminal with the SW2-8 in the “ON”...
  • Page 25: Unit Operating Pressures

    PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Unit Operating Pressures* Cooling Heating - No Desuperheater Cooling - No Desuperheater** Entering W a t e r Water Suction Discharge W a t e r Suction Discharge W a t e r W a t e r Flow Flow...
  • Page 26 PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL Notes:...
  • Page 27 PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL...
  • Page 28 Single-Speed Installation and Maintenance Manual P/N 96P557A01 rev. 2/99 WaterFurnace has a policy of continuous product research and development and reserves the right to change design and specifications without notice. WaterFurnace and Premier are registered trademarks of WaterFurnace International, Inc.

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