Connector Servicing; Deutsch Connectors - Evinrude E-Tec 40 HP Service Manual

ELECTRICAL AND IGNITION

CONNECTOR SERVICING

CONNECTOR
SERVICING

DEUTSCH Connectors

IMPORTANT:
Electrical
mended. Incorrect grease applica tion can cause
electrical or warning system problems.
To disconnect th e connector, press the latch and
pull the connectors apart.
To connect the connector, confirm that the seal is
in place . Cle an o ff any old gre ase and dirt fro m
connectors. Apply a light coat of Electrical Grease
to sea l o nly. Push connectors to gether until
latched.
1
1. Latch
2. Seal
Terminal Removal
Use hook-end of Co
P/N 342667, to pull out wedge from receptacle, or
use other end of tool to pry ou t wedge fro m plug.
Use need le-nose p liers to remo ve wed ge fro m
3-pin receptacle.
1. Wedge
116
Grease is reco
42079A
nnector Se rvice T ool,
42327
Release terminal latch and gently pull on wire.
1
m-
2
1. Terminal latch (plug)
2. Terminal latch (receptacle)
Terminal Installation
Push terminal through seal until it locks into place.
Fill conn ector with Electrical Grease to 1/32 in.
(0.8 mm) below ledge or end of plug.
2
1
1. Ledge of plug
2. End of plug
Push we dge in until latched. W
receptacle is not symmetrical; position latch shoul-
ders next to terminals.
Crimping Terminals
Strip insulation back 3/16 in. (5 mm). Place termi-
nal in 18-g auge notch of
P/N 322696. Position end of wire strands in termi-
nal past wire crimp area, and position end of insu-
lation past insulation crimp area. Ca pture all wire
strands in crimp; leave no loose stran ds. Crimp
wire s ecurely. Do not s older. Cri mp insulation in
1
14/16-gauge notch of crimping pliers.
2
3
1. End of wire strands
2. Insulation crimp area
3. End of insulation
4. Wire crimp area
42329
2
42330
edge in 2-pin
Crimping Pliers,
1
4
DRC6205