Evinrude E-Tec 40 HP Service Manual page 101

Following the manufa cturer's dire ctions, conne ct
the variable lo ad teste r (carbon pile) across the
battery terminals. Stevens mo del LB-85 a nd
Snap-On model MT54 0D are examples o f testers
available.
A
WARNING
Excessive battery discharge rates might
overheat battery causing electrolyte gas-
sing. This might create an explosive atmo-
sphere. Always work in a well ventilated
area.
4
3
Variable Load Test Diagram
1. Red wire (alternator output from EMM)
2. Starter solenoid
3. Battery cable terminal (B+)
4. Variable load tester
5. Ammeter
Battery Charging Graph
Start and run th e outboard at appr oximately 5000
RPM. Use the variable load tester to draw the bat-
tery down at a rate equivalent to the stator's full
output.
The ammeter should indicate nearly full output,
•
approximately 25 A @ 5000 RPM.
Decrease the battery load toward 0 A.
Ammeter should show a reduced output. As the
•
current draw decreases, th
should stabilize at approximately 14.5 V.
If results vary, check stator BEFORE replacing
•
the EMM. Refer to STATOR TESTS on p. 97.
55 V Alternator Circuit
Check battery ground cable for continuity.
2
With the key switch ON, che ck battery voltage at
1
battery (12 V).
Then, use Ele ctrical Test Probe Kit, P/N 342677,
and a dig ital multimeter set to read
5
check voltage on white/red wires a t J2 connector
of EMM. Voltage at EMM connector should be 0.5
to 1 V less than battery.
002077
2
1. J2 connector
2. Test probe
With o utboard ru nning a t 1 000 RPM, voltage o n
white/red wires should be 55 V. Voltage readings
at a specific speed (RPM) should be steady.
If there is any
TESTS on p. 97. Inspect the st ator wiring an d
connections. Inspect the capacitor wiring, connec-
tions, and capacitor. Repair the wiring or replace a
faulty capacitor, stator, or EMM.
002076
ELECTRICAL AND IGNITION
CHARGING SYSTEM TESTS
e battery volt age
55 VDC to
other reading, refer to STATOR
6
1
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