Related Manuals for Total Control Systems 700-20
Summary of Contents for Total Control Systems 700-20
- Page 1 Toll: +1 (800) 348-4753 Tele: +1 (260) 484-0382 Fax: +1 (260) 484-9230 info@tcsmeters.com www.tcsmeters.com NGINEERING ANUAL 700 S ERIES OTARY ETER © Total Control Systems 2007 Fort Wayne, Indiana U. S. A.
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Page 2: Table Of Contents
TABLE OF CONTENTS Page No. Table of Contents Quote and Purchase Specifications Rotary Design Meter Type Classification Meter Selection Factors Metrology Accuracy Material Compatibility Flow Rate Pressure Temperature Lubricity Suspension and Suspended Solids Foreign Materials Viscosity Pressure Loss Bearing Load System Design Plumbing Figuration Slow Flooding of System... -
Page 3: Quote And Purchase Specifications
Meter shall immediately respond to product low flow movement.” NOTICE Total Control Systems (TCS) shall not be liable for technical or editorial errors in this manual or omissions from this manual. TCS makes no warranties, express or implied, including the... - Page 4 DESIGN The TCS Model 700 series flow meter is a simple and efficient design. The meter consists of a single fluid chamber that contains a single blocking rotor and two displacement rotors whose rotation is synchronized with mating gears. As the fluid enters the fluid chamber, the blocking rotor is forced to rotate.
- Page 5 METER TYPES SP S TANDARD ETROLEUM For metering refined petroleum products such as Leaded and Unleaded Gasoline, Fuel Oils, Diesel, Bio-Diesel, Kerosene, Vegetable Oils, Motor Oils, Ethylene Glycol (Antifreeze), etc. SPA S TANDARD ETROLEUM VIATION For metering refined petroleum products such as Aviation Gasoline, Jet Fuels, Gasoline, Fuel Oils, Diesel, Bio-Diesel, Kerosene, Motor Oils, etc.
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Page 6: Meter Selection Factors
Before any meter can be specified, knowledge of each application is required. If the liquid is to be sold through a metered delivery, domestic or international certification from a governing body may be required. Total Control Systems strictly adheres to all domestic and international metrology conformance regulations for the custody transfer of fluids. For questions regarding weights and measures approvals or other issues, please consult factory. -
Page 7: Material Compatibility
PRODUCT CHARACTERISTICS A) Material Compatibility The product intended to be measured must review Total Control Systems CHEMICAL COMPATIBILITY on page 23 to 35 to find the suitable materials and meter type. Materials incompatible with product will potentially reduce accuracy, operation life, contaminate liquid and may be harmful to others. -
Page 8: Temperature
D) Temperature The operating temperature has a great effect on the meter seals and its relationship to the maximum pressure allowed with the flow meter castings. It will be necessary to reduce the maximum rated working pressure as the operating temperature increases. Any metering system operating over 160F (71C) will require extra clearance rotors to compensate for material expansion. -
Page 9: Foreign Materials
G) Foreign Materials Products that are to be measured may have foreign materials present. The inlet side of any positive displacement meter should be equipped with a strainer. Matching the strainer size or one size larger, with an appropriate size screen will protect the meter and accessories from damage in the system. -
Page 10: Pressure Loss
J) Pressure Loss The pressure drop is the difference between of the inlet and outlet pressure of the flow meter while operating. When measuring a liquid, the pressure drop will increase as the flow rate increases. When the metering system has accessories such as an air eliminator or valve, these items will be approximately the same pressure drop through equivalent size meter. -
Page 11: Bearing Load
K) Bearing Load The product viscosity will have a direct relationship on the flow rate of the system. The following chart is a flow meter selection guide based on the relationship of viscosity and flow rate. The bearing material is illustrated according to maximum bearing load allowable. In the following flow chart, please choose the system flow rate and the product viscosity. -
Page 12: Protection From Debris
Control Valves Safety and isolation valves should be used throughout the metering system. In any pumping system where there is one (1) pump and multiple flow meters, a digital or hydro-mechanical Rate-of-Flow control valve must be used at each flow meter to prevent over speeding of the flow meters. -
Page 13: Calibration
The meter shall be tested and calibrated with the product it is intended to measure when installed. Total Control Systems shall not be responsible for loss of product or any damages resulting from the end user’s failure to test this meter to insure proper calibration. Every 700 series meter is tested and calibrated at the factory to prove it is calibratable in your system. - Page 14 - 13 -...
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- Page 16 LPG SYSTEM DESIGN LPG will have a high vapor pressure and tends to vaporize easily. The successful meter operation will depend on the care exercised to prevent this from happening. In order to prevent vaporization of LPG, certain elements must be adhered to in the design, fabricating and operation.
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Page 17: Meter Calibration
METER CALIBRATION The method of proving should be selected, and necessary provisions made, during the design stage of the installation. Of the most common used systems, portable provers have the advantage of more closely reproducing the condition under which the product is normally delivered. Use this information for all flow meters, except on Liquefied Propane Gas (LPG) flow meters. - Page 18 After the prover has drained, allow a definitive time of a few minutes for drainage from the sides of the tank. Total drainage time should be the same between all tests to insure inform results. If a considerable length of time is to elapse between tests, the wetting operation can be eliminated by allowing the prover to remain full until the next test is to be run.
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Page 19: Product Depletion (Split Compartment)
Temperature Correction If the conditions of testing are such that there will be a change of more than a few degrees in the temperature of the liquids between the time it passes through the meter and the time the prover is read, it will be advisable to make a temperature correction to the prover readings. - Page 20 Single Compartment Test Procedure: The test of single-compartment tanks is easier to accomplish if there is a quick-connect hose coupling between the compartment valve and the pump that supplies product to the meter. If the system does not have quick-connect couplings between the compartment and the meter, an additional source of sufficient product at the test site is required.
- Page 21 With a quick-connect coupling: 1. During a normal full flow test run; close the compartment valve at approximately one-half of the nominal prover capacity. Then slowly and carefully disconnect the quick-connect coupling, allowing the pump to drain the supply line. 2.
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Page 22: Calibration Procedure
CALIBRATION PROCEDURE Check for repeatability A) Run a fast (high gallons per minute) test in your prover and record how much the meter is over or under registering. Do NOT change the meter's calibration. B) Run a slow (low gallons per minute) test and again record how much the meter is over or under registration. If the results from the fast and the slow test are the same or close to the same, the meter can be successfully calibrated. -
Page 23: Direction Of Flow
DIRECTION OF FLOW The meter is set up at the factory for left to right flow. To change the meter to right to left flow, begin by removing the screws (#9 on the Meter Assembly Breakdown in Service Manual) and the adjuster cover plate (#7) on the front of the meter. - Page 24 700 SERIES METER CONSTRUCTION Bearing Bearing Timing Body/Flange Internal Type Housing Rotors Journals Packing Seal Sleeves* Plates Gears O-rings Hardware Anodized Anodized Viton ® Viton ® Armolloy SS Ni-Resist Ni-Resist Sintered SS 316 SS Aluminum Aluminum Anodized Anodized Carbon Viton ® Viton ®...
- Page 25 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
- Page 26 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
- Page 27 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
- Page 28 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
- Page 29 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
- Page 30 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
- Page 31 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
- Page 32 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
- Page 33 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
- Page 34 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
- Page 35 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
- Page 36 Ratings for food type materials do not imply FDA conformance. Information compiled is based on published data and research performed by Total Control Systems. Total Control Systems cannot warranty, expressed or implied, that the laboratory results would be obtained U = Not Recommended under actual operating conditions.
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Page 37: Metric Conversion Guide
METRIC CONVERSION GUIDE U.S. System to Metric System Metric System to U.S. Systems If You Know To Find Multiply By If You Know To Find Multiply By Length: Base unit is the millimeter 0.0254 millimeter 39.37 Meter inch millimeter 25.4 millimeter inch 0.0394... - Page 38 Meter C Meter D Pulse Transmitter 1/10 Register 1/1 Register Plate/Shaft Mount Direct Meter Mount 1:1 Reed Contact 1 pulse/unit 0.1 pulse/unit 700-20/25 10:1 Reed Contact 10 pulses/unit 1 pulse/unit 277.8 73.0164 331.893 555.5 146.8 669.3 100:1 Solid State 100 pulses/unit...
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Page 39: Gear Plate Information
Rotate LEFT one (1) time 34-48-69 310450-522 700-15 Imperial Gallons Whole Single 9.183 0.109 Rotate LEFT one (1) time 28-70-49-80-28-34-63 310450-238 700-20/25 US Gallons 1/10 Single 0.695 1.439 Rotate LEFT one (1) time 14.4 59-48-41 324823-215 700-20/25 US Gallons - Preset 1/10 Double 0.695... -
Page 40: Approximate Weights
(14.5) (4.1) (3.2) (11.8) (5.4) (4.5) (5.4) (3.2) (5.9) (7.7) (14.5) (4.1) (3.2) (22.7) (5.4) (4.5) (5.4) (7.3) (17.8) (8.6) 700-20 (11.8) (5.4) (4.5) (5.4) (3.2) (7.7) (4.1) (3.2) (11.8) (5.4) (4.5) (5.4) (3.2) (7.7) (4.1) (3.2) (22.7) (5.4) (4.5) (5.4) -
Page 41: Glossary
GLOSSARY Acceptance Test: A original test of a new device under carefully controlled conditions and with expert operators, to determine that the device will comply with the accuracy requirements for Weights and Measures approval to be used as a resale device. Accessories (Auxiliary Equipment): Items used with a measuring device to facilitate the use of the information obtained from it. - Page 42 Counter (Register): A device which indicates a quantity related to the volume measured by the meter. Delivery, Over – Delivery, Under: The terms, over-delivery and under-delivery, are commonly used to indicate the kind of measuring error that is experienced. Density, Relative: The relative density t1/t2 of a solid liquid substance is defined as the ratio of the mass of a given volume of the substance at a temperature t1 to the mass of an equal volume of pure water at a temperature t2 (this term replaces the normal term “specific gravity”).
- Page 43 Positive Displacement Meter: A meter in which the primary sensing element separates the liquid into measured segments of know volume providing a shaft motion or other signal that can be used for indicating the volume delivered. Preset Device: An indicating device that can be preset for a desired quantity which will stop the flow automatically, or provide a signal when the preselected quantity of liquid has been metered or “delivered”.
- Page 44 MATERIAL SAFETY DATA SHEET 24 HOUR EMERGENCY ASSISTANCE GENERAL MSDS ASSISTANCE (260) 833-3173 (260) 484-0301 CODE: RPS ================================================================================== HAZARD RATING> LEAST-0 SLIGHT-1 MODERATE-2 HIGH-3 EXTREME-4 ================================================================================== DR LUBRICANTS, INC. DATE: 01/21/06 4611 NEWAYGO ROAD, SUITE D FORT WAYNE, IN 46808 TELEPHONE: (260) 484-0301 ================================================================================== SECTION I - PRODUCT IDENTIFICATION...
- Page 45 PRODUCT: RP 1039 PAGE - 2 ================================================================================== SECTION IV - FIRE AND EXPLOSION HAZARD DATA ================================================================================== UNUSUAL FIRE AND EXPLOSION HAZARDS : DO NOT DIRECT A SOLID STREAM OF WATER ONTO BURNING PRODUCT. THIS MAY CAUSE SPREADING AND INCREASE THE FIRES INTENSITY. COMBUSTION MAY PRODUCE: OXIDES OF CARBON, AND INCOMPLETELY BURNED HYDROCARBONS IN THE FORM OF FUMES AND SMOKE.
- Page 46 PRODUCT: RP 1039 PAGE - 3 INCOMPATIBILITY: AVOID CONTACT WITH STRONG OXIDIZING AND REDUCING AGENTS AND STRONG ALKLI. ================================================================================== SECTION VII - SPILL OR LEAK PROCEDURES ================================================================================== STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED: FOR SMALL SPILLS: SOAK UP SPILL WITH ABSORBENT MATERIAL.
- Page 47 PRODUCT: RP 1039 PAGE - 4 ================================================================================== SECTION X - HMIS/NFPA RATINGS ================================================================================== HMIS:HEALTH:1 FLAMMABILITY:2 REACTIVITY:0 PERSONAL PROTECTION:C NFPA:HEALTH:1 FLAMMABILITY:2 REACTIVITY:0 SPECIFIC HAZARD: ================================================================================== SECTION XI - OTHER REGULATORY INFORMATION ================================================================================== DOT HAZARDOUS: NATURAL DESCRIPTION: ================================================================================== THE INFORMATION CONTAINED HEREIN IS, TO THE BEST OF OUR KNOWLEDGE AND BELIEF, ACCURATE.
- Page 48 TCS900005 Total Control Systems 2515 Charleston Place • Fort Wayne, Indiana 46808 USA +1 (800) 348-4753 • +1 (260) 484-0382 • Fax +1 (260) 484-9230...
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