Simplicity 5022285 Operator's Manual
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Simplicity 5022285 Operator's Manual

Simplicity 5022285 Operator's Manual

21hp and 23hp zero-turn riders
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Paper Size:
Press:
Bindery:
Covers:
Body:
General:
• 11x17
• Body - 50 lbs brilliant white offset or equivalent
• Cover - on pre-printed two tone "Swash" stock.
• Body - 1 color, 2-sided
• Cover - 1 color, 1 sided
• Saddle stitch, face trim
• FRONT COVER is present at the beginning of the file.
• BACK COVER is the page immediately after the front cover.
• The part number for this manual (typically a 172_____ number) is
located on the front cover.
• This file may contain several manuals which differ only by their covers.
See the part number at the bottom of the cover page. .
• The body for all manuals is identical regardless of the cover.
• Odd number pages are always right hand pages, even number pages
are always left hand pages.
• This instruction sheet is NOT part of the manual and must not be
printed.
• Pages labeled "THIS PAGE INTENSIONALLY BLANK" are placement
pages and should NOT be printed.
How to use this file
Operator's Manuals
*if too thick for saddle stitch, tape bind

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Summary of Contents for Simplicity 5022285

  • Page 1 Print Vendor Instructions Paper Size: • 11x17 • Body - 50 lbs brilliant white offset or equivalent • Cover - on pre-printed two tone “Swash” stock. Press: • Body - 1 color, 2-sided • Cover - 1 color, 1 sided Bindery: •...
  • Page 2 THIS PAGE INTENTIONALLY BLANK (FOR PLACEMENT ONLY - DO NOT PRINT)
  • Page 3 OPERATOR’S MANUAL Citation Series 21HP Zero-Turn Riders Mfg. No. Description 2690444 Simplicity 21HP Citation Zero-Turn Rider with 48” Mower 23HP Zero-Turn Riders Mfg. No. Description 2690445 Simplicity 23HP Citation Zero-Turn Rider with 52” Mower 5100324 Revision 02 Rev. Date: 4/2006...
  • Page 4 M A N U FA C T U R I N G , I N C . 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 2006, Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.

  • Page 5: Table Of Contents

    Safety Rules & Information ...2 Identification Numbers ...7 Safety Decals ...8 Safety Interlock System...9 Features & Controls ...10 Control Functions...10 Operation ...12 General Operating Safety ...12 Checks Before Starting ...12 Starting the Engine ...13 Stopping the Rider ...13 Mowing...13 Pushing the Rider by Hand...13 Zero Turn Driving Practice ...14 Raise &...

  • Page 6: Safety Rules & Information

    Safety Rules and Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects.

  • Page 7: Safety Rules And Information

    SLOPE OPERATION Slopes are a major factor related to loss-of-control and tip- over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.

  • Page 8: Service And Maintenance

    Safety Rules and Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
  • Page 9 ROLL BAR INSTRUCTIONS For models equipped with factory-installed Roll Over Protection System (ROPS). WARNING In order to avoid serious injury or death from roll over, it is important to follow the warnings listed below. OPERATIONAL WARNINGS • Always use the seat belt when the roll bar is in the raised position.
  • Page 10 Safety Rules & Information WARNING Failure to properly inspect and maintain the seat belt can cause serious injury or death. INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT • The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll...

  • Page 11: Ce Identification Tag Markings

    LpA: XXX dB(A) Vibration @ Wheel: XXX m/s² Vibration @ Seat: XXX m/s² Simplicity Mfg. Inc. Port Washington, WI USA 53074-0997 When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Record your part number, serial number and engine serial numbers in the space provided for easy access.

  • Page 12: Safety Decals

    Safety Decals SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you...

  • Page 13: Safety Interlock System

    SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Test 1 — Engine should NOT crank if: •...

  • Page 14: Features & Controls

    Features & Controls Figure 1. Control Locations CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.

  • Page 15: Seat Adjustment Lever

    Ignition Switch The ignition switch starts and stops the engine, it has three positions: Stops the engine and shuts off the electrical system. Allows the engine to run and powers the electrical system. START Cranks the engine for starting. NOTE: Never leave the ignition switch in the RUN position with the engine stopped–this drains the battery.

  • Page 16: Operation

    Operation GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit.

  • Page 17: Starting The Engine

    WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls.

  • Page 18: Zero Turn Driving Practice

    Operation ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familiar with how the unit accelerates, travels, and steers —...

  • Page 19: Advanced Driving

    Practice Turning Around a Corner While traveling forward bring one handle gradually back toward neutral. Repeat several times. NOTE: To prevent pivoting directly on the tire tread, it is best to keep both wheels going at least slightly forward. Executing Turns Figure 6.

  • Page 20: Raise & Lower The Roll Bar

    Operation RAISE & LOWER THE ROLL BAR To lower the roll bar: 1. Pull the hair pin clips (A, Figure 9) out of the retainer pins (B). 2. Push or pull the top of the roll bar (C) forward against the rubber stops (D) and remove the retainer pins (B).

  • Page 21: Attaching A Trailer

    ATTACHING A TRAILER The maximum weight of a towed trailer should be less than 200 lbs (91kg). Secure the trailer with a appropriately sized clevis pin (A, Figure 10) and clip (B). Excessive towed loads can cause loss of traction and loss of control on slopes.

  • Page 22: Regular Maintenance

    Regular Maintenance MAINTENANCE SCHEDULE The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter.

  • Page 23: Checking Tire Pressures

    CHECK TIRE PRESSURES Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life.

  • Page 24: Lubrication

    Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed. Not all greases are compatible. Red Grease (p/n 5022285) is recommended, automotive-type high- temperature, lithium grease may be used when this is not available. Oil: •...

  • Page 25: Check Hydraulic Oil Level

    CHECK HYDRAULIC OIL LEVEL 1. Before removing the reservoir cap, make sure the area around the reservoir cap and fill neck of the reservoir is free of dust, dirt, or other debris. 2. Unscrew the reservoir cap (B, Figure 17). 3.

  • Page 26: Servicing The Mower Blades

    Regular Maintenance SERVICING THE MOWER BLADES 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in the following steps. 2. To remove blade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15/16”...

  • Page 27: Troubleshooting, Adjustments & Service

    TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies.

  • Page 28: Troubleshooting The Mower

    Troubleshooting, Adjustment & Service Rider Troubleshooting Continued. PROBLEM Engine runs, but rider will not drive. Rider drive belt slips. Brake will not hold. Rider steers or handles poorly. TROUBLESHOOTING THE MOWER PROBLEM Mower will not raise. Mower cut is uneven. Mower cut is rough looking.

  • Page 29: Seat Adjustment

    SEAT ADJUSTMENT See Figure 22. The seat can be adjusted forward and back. Move the lever towards the left, position the seat as desired, and release the lever to lock the seat into position. GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways. The alignment of the control levers, the placement of the levers (how close the ends are to one another) and the height of the levers can be adjusted.

  • Page 30: Parking Brake Adjustment

    Troubleshooting, Adjustment & Service PARKING BRAKE ADJUSTMENT 1. Disengage the PTO, engage the parking brake, stop the engine and remove the ignition key. 2. Raise the seat plate. 3. Locate the brake spring (A, Figure 25). 4. With the parking brake engaged, measure the compressed spring length.

  • Page 31: Rear Suspension Adjustment

    REAR SUSPENSION ADJUSTMENT The shock assembly can be adjusted in two ways to allow the operator to customize the ride according to operator’s weight and/or operating conditions. You have the option of adjusting the spring pre-load and/or the upper mounting position. Items to consider before adjusting the suspension.

  • Page 32: Pto Clutch Adjustment

    Troubleshooting, Adjustment & Service Figure 27. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after every 100 hours of operation. Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been installed.

  • Page 33: Return To Neutral Adjustment

    RETURN-TO-NEUTRAL ADJUSTMENT To determine if it is necessary to adjust the neutral return, perform the following steps. 1. Disengage the PTO, engage the parking brake and turn off the engine. 2. Move the ground speed control levers into the operating position, pull levers rearward and release. 3.

  • Page 34: Mowing Height Adjustment

    Troubleshooting, Adjustment & Service MOWING HEIGHT ADJUSTMENT The cutting height adjustment pin (A, Figure 31) controls the mower cutting height. The cutting height is adjustable between 1-3/4” (4,4 cm) and 5” (12,7 cm) in 1/4” (0,64 cm) increments. 1. Depress the deck lift foot pedal (B) until it locks into the 5”...

  • Page 35: Deck Leveling Adjustment

    DECK LEVELING ADJUSTMENT 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar). 2. To check the lift rod timing, measure and record the distance between the lift pivots and the rod pivots.

  • Page 36: Hydraulic Pump Drive Belt Replacement

    Troubleshooting, Adjustment & Service HYDRAULIC PUMP DRIVE BELT REPLACEMENT 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the PTO drive belt (see MOWER BELT REPLACEMENT for removal instructions).

  • Page 37: Mower Belt Replacement

    MOWER BELT REPLACEMENT To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key.

  • Page 38: Specifications

    Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. ENGINE: 21 HP* Briggs Make Briggs & Stratton Model 385777 Horsepower...

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