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ITOH DENKI F-RAT-S300 Series User Manual

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F-RAT-S300 S
eRie
U
ser manUal

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Summary of Contents for ITOH DENKI F-RAT-S300 Series

  • Page 1 F-RAT-S300 S eRie ser manUal...

  • Page 2: Table Of Contents

    Ummary 1. Safety instructions and regulations 2. Precautions to be taken during handling 3. Product presentation 4. Product identification 5. Mechanical installation Assembly Settings 6. Electrical installation and wiring Control with motorized roller PM500FE and control panel CBM-105-FP1-EU1 Control with motorized roller PM500XP Wiring the PM500XP 7.

  • Page 3: Safety Instructions And Regulations

    1. s afety instrUctions and regUlations • The module is designed to be used in an environment with a pollution level 2 defined by IEC 60664-1. Do not use in an environment that is wet, exposed to water and conductive dust, flammable, explosive or corrosive. •...

  • Page 4: Product Presentation

    3. P rodUct Presentation 1- Flat belt 2- Motorized roller for lifting (M3) 3- Motorized roller for belt control (M1) 4- Proximity sensor (SN-S / SN-R) 5- Product label 6- Motorized roller for transfer control (M2) 7- Ribbed belt 8- Free roller 9- Protective casing 4.

  • Page 5: Mechanical Installation

    5. m echanical installation oUnting • The vibration level for the location must be ≤ 0.5 G. • The side and lower parts of the module are not protected against mechanical hazards. Protection complying with local safety standards must be provided. •...

  • Page 6: Electrical Installation And Wiring

    6. e lectrical installation and Wiring • The electrical installation and wiring must be carried out in accordance with good engineering practices and in conformity with existing local standards. • All electrical procedures must be carried out by authorized individuals and the safety-locking procedure of an electrical installation must be complied with.
  • Page 7 Output Input RUN signal CN2-1 Input signal CABLAGE WIRING CN1-2 CBM-105 VERKABELUNG CABLEADO CN1-1 RUN signal Black CN2-1 F : La platine CBM-105FP1-EU1 est prévue UK : The Circuit Boards CBM-105FP1- Brown Proximity sensor DIR signal SN･S CN2-2 pour fonctionner en logique d’entrée PNP. EU1 is designed to function in logic of CBR-306 for belt direction...

  • Page 8: Wiring The Pm500Xp

    Pm500xP ontrol With motorized roller • Screw the motorized roller M8-5P male connector onto the M8-5P female connector (option) then wire to the PLC, or use the connecting cable provided for the B&W Asi module. • Connect the cell wires to the PLC/B&W Asi module using the appropriate connector.

  • Page 9: Testing And Settings

    • Kein Strom • Sin alimentación • Fusible HS • Blown Fuse • Sicherung geschmolzen • fusible Deteriorado 7. t esting and settings • Connecteur moteur mal branché ou déclenchement thermique • Motor connector not plugged in esting or thermal protection activated •...

  • Page 10: Maintenance

    8. m aintenance • Before carrying out any work, make sure that the electrical installation safety-locking procedure has been implemented to ensure safety and avoid accidents. • Maintenance must be carried out by the trained and authorized person. (m2) ePlacing the transfer direction motorized roller Disconnect the motorized connector from the control panel (see Figure 1) Remove the bolts shown in Figure 1 to remove the pulley guard plate.

  • Page 11: Flat Belt Replacement

    lat belt rePlacement Remove the free rollers on either side of the flat belt concerned. (See transfer motorized roller replacement - Page 10) Remove the screws from the flat belt protective casing (do not remove the bracket screws) Loosen the flat belt tension adjustment screws on the roller wheels (do not remove the screws from the bracket). Remove the flat belt.
  • Page 12 Belt tension checking position With the Push-Pull gauge Ribbed belt side Coté de la courroie Ribbed belt side Coté de la courroie striée striée Ribbed belt side Coté de la courroie Ribbed belt side Coté de la courroie striée striée 108mm 108mm Roller wheel...

  • Page 13: Replacing The Flat Belt Motorized Roller

    ePlacing the flat belt motorized roller 1 - Disconnect the belt direction motorized roller cable (M1) 2 - Remove all the free rollers and the motorized roller (See roller replacement) Motorized roller for flat belt Motorized roller for transfer direction and free roller Motorized roller for flat belt 3 - Remove all the flat belt cassettes , starting from those in the middle.

  • Page 14: Replacement Parts For F-Rat-S

    9. r f-rat-s ePlacement Parts for Pm500fe ontrol With motorized roller F-RAT size Belt motorized roller Transfer motorized roller PM500FE0600277XRSBN001 PM500FE0600392XRSBN001 PM500FE0600674XRSTN001 PM500FE0600492XRSBN001 PM500FE0600592XRSBN001 Pm500xP ontrol With motorized roller F-RAT size Belt motorized roller Transfer motorized roller PM500XP0600392XRSBN001 PM500XP0600492XRSBN001 PM500XP0600674XRSTN001 PM500XP0600592XRSBN001 Pm500fe Pm500xP...

  • Page 15: Appendix 1: Incorporation Declaration

    EC Directives applied : • European EMC Directive 2014/30/EC • European RoHS Directive 2011/65/EU ITOH DENKI EUROPE SAS, undertakes to forward, following a duly motivated request from the national authorities, the relevant information concerning the quasi-machine. Saint Pierre en Faucigny, 5 December 2017 T.
  • Page 16 ITOH DENKI EUROPE S.A.S. ITOH DENKI UK ITOH DENKI GERMANY BRANCH OFFICE BRANCH OFFICE 490 Av. des Jourdies Suite 1 Trinity Space Centre Neumeyerstraße 48 P.A.E. les Jourdies Waldorf Way 90411 NÜRNBERG - Deutschland 74800 St Pierre en Faucigny - France...

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