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Felker Mason Mate II Operating Instructions And Parts List Manual

High production electric masonry saw
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MODEL:
SHD-143 II
SHD-145 II
SHD-203 II
SHD-205 II
0AF04119
Copyright © October 17, 2002 DBI
Printed in U.S.A.
OPERATING INSTRUCTIONS AND PARTS LIST
INSTRUCCIONES DE OPERACIÓN Y LISTA DE PIEZAS
17400 West 119th Street
Olathe, Kansas 66061
Customer Service ......800-365-4003
Corp. Office ...............913-928-1000
Cust. Service FAX......800-825-0028
Corp. Office FAX .......913-438-7951
1

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  • Page 1 OPERATING INSTRUCTIONS AND PARTS LIST INSTRUCCIONES DE OPERACIÓN Y LISTA DE PIEZAS 17400 West 119th Street MODEL: SHD-143 II Olathe, Kansas 66061 SHD-145 II Customer Service ..800-365-4003 SHD-203 II Corp. Office ....913-928-1000 SHD-205 II Cust. Service FAX..800-825-0028 Corp. Office FAX ..913-438-7951 0AF04119 Copyright ©...
  • Page 2 Note: Nota:...

  • Page 3: Table Of Contents

    EVERY MACHINE IS THOROUGHLY TESTED BEFORE LEAVING THE FACTORY. EACH MACHINE IS SUPPLIED WITH A COPY OF THIS MANUAL. OPERATORS OF THIS EQUIPMENT MUST READ AND BE FAMILIAR WITH THE SAFETY WARNINGS. FAILURE TO OBEY WARNINGS MAY RESULT IN INJURY OR DEATH.

  • Page 4: Symbol Definitions

    SYMBOL DEFINITIONS DEFINICIONES DE SÍMBOLOS -------------------------------------------------------------------------------------------------------------------- • Please read the instructions for use prior to operating the machine for the first time. • Antes de poner en marcha por primera vez la máquina, lea detenidamente las instrucciones y familiarícese con la máquina. •...
  • Page 5 • No Non-working Personnel In Area • Prohibido El Paso A Personas Ajenas A La Obra • No Smoking • No Fumar • Do Not Operate Without All Guards In Place • No Usar Sin Tener Todas Las Protecciones En Su Lugar •...

  • Page 6: Safety Warnings - Dos & Do Nots

    SAFETY FIRST! WARNINGS DO's and DO NOT's WARNING: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY. DO read this entire operator’s manual before operating this machine. Understand all warnings, instructions, and controls. DO keep all guards in place and in good condition.
  • Page 7 SAFETY FIRST! WARNINGS DO's and DO NOT's WARNING: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY. DO NOT DO NOT operate this machine unless you have read and understood this operator’s manual. DO NOT operate this machine without the blade guard, or other protective guards in place.

  • Page 8: Decal Descriptions And Locations

    DECAL DESCRIPTIONS AND LOCATIONS DESCRIPCIÓN DE CALCAMONIAS Y UBICACIONES WARNING: Verify that all safety warning and operation decals are properly affixed to the unit and are clearly legible. Replace any decals that have been damaged or removed. P/N 046128 (Blade Guard) P/N 177588 (Blade Guard) P/N 187052 (Blade Guard) P/N 170333 (Water Pan)

  • Page 9: Use

    • FELKER single phase masonry saws are furnished The working area must be completely with the correct approved NEMA configuration plug clear, well lit and all safety hazards on the motor pigtail; the plug appropriate for the removed (no water or dangerous objects voltage to which the motor is set.

  • Page 10: Maintenance

    Allen Screw at the motor when the saw is cutting. top, until the desired tension is obtained. • All FELKER single phase masonry motors are equipped with manual reset overloads. When Important Advice overload trip, turn switch to "OFF" position, allow the motor to cool for 5 to 10 minutes, then push the reset button.

  • Page 11: Repairs

    As part of our product quality improvement policy, we reserve the right to make any and all technical modifications without prior notice WARNING: WHEN CHANGING BLADE SIZE ON FELKER MASON-MATE II, ALWAYS USE THIS TABLE TO SELECT THE COMPONENTS THAT MUST BE CHANGED. 14” 20”...

  • Page 12: Advertencias De Seguridad - Hacer Y No Hacer

    ¡SEGURIDAD ANTE TODO! ADVERTENCIAS HACER y NO HACER ADVERTENCIA: EL NO RESPETAR ESTAS ADVERTENCIAS E INSTRUCCIONES DE OPERACION PUEDE PROVOCAR GRAVES LESIONES O LA MUERTE. HACER Lea todo el manual antes de manejar esta máquina. Entienda todas las advertencias, instrucciones y controles. Mantenga siempre las protecciones en su lugar y en buenas condiciones.
  • Page 13 ¡SEGURIDAD ANTE TODO! ADVERTENCIAS HACER y NO HACER ADVERTENCIA: EL NO RESPETAR ESTAS ADVERTENCIAS E INSTRUCCIONES DE OPERACION PUEDE PROVOCAR GRAVES LESIONES O LA MUERTE. NO HACER NO haga funcionar esta máquina sin antes haber leído y entendido este manual. NO maneje esta máquina sin tener la protección de la hoja u otras protecciones instaladas en su lugar.

  • Page 14: Uso

    Diámetro: 14" y 20" de la hoja tirando hacia atrás del manguito accionado por resorte mientras se coloca sobre la bola, luego (Para información diríjase a su proveedor Felker) suéltelo. El largo del brazo fue ajustado en la fábrica Profundidad del corte (máxima): para la mejor posición del protector de la hoja.

  • Page 15: Mantenimiento

    FELKER (o en caso de emergencia, deje que el motor se enfríe por 5 a 10 minutos y luego directamente a la Organización FELKER) para darle el oprima el botón de reconexión. Un "clic" indica que está nombre del servicio técnico autorizado más cercano. Si reconectado.

  • Page 16: Reparaciones

    HOJA HOJA, MOTOR, 14” 3136 3450 20” 2352 3450 ADVERTENCIA: AL CAMBIAR DE TAMAÑO DE HOJA EN LA SIERRA MASON-MATE II FELKER, SIEMPRE CONSULTE LA TABLA PARA SELECCIONAR COMPONENTES DEBEN CAMBIAR. 14” 20” 5 HP PROTECTOR DE 170330 170331 LA HOJA...
  • Page 17 Note: Nota:...
  • Page 18 Notes: _________________________________ _________________________________ _________________________________ _________________________________ _________________________________ _________________________________ _________________________________ Serial Number Identification: Saw Model No. ___________ Saw Serial No. ___________ Motor Mfg. Specification No. ___________ (See Motor Plate) Engine Mfg. Serial No. ___________ Purchase Date: ______________ Other Reference Documents related to this machine: Instruction Sheet: P/N 0A7810, Masonry Saw Handle Kit Instruction Sheet: P/N 0A7873, Blade Shaft &...

  • Page 19: Diagrams And Spare Parts List

    PARTS LIST LISTA DE PIEZAS Parts List Callout Designation: ITEM The Quantity only at this location. The Item Number Shown This is not the total quantity used On The Diagram. throughout the entire diagram.
  • Page 20 Diagram 1 – Frame Group...
  • Page 21 Diagram 1 – Parts List ITEM DESCRIPTION ------ Frame Assembly 161586 Frame Weldment, PC Yellow 030884 Skid, 2 x 4 x 47.5 Lg 020022 Bolt, Carriage .375-16UNC x 2.50 020743 Washer, Flat .375 Dia 020136 Nut, Std Hex .375-16UNC 032605 Water Pump Assy, 115V G300 (Includes Items 9 &...
  • Page 22 Diagram 2 – Foot Pedal Group...
  • Page 23 Diagram 2 – Parts List ITEM DESCRIPTION ------ Tilt Bar Assy 175334 Tilt Bar Weldment 175333 Tilt Adjust Yoke 175332 Foot Pedal Weldment 040141 Flange Bearing 020306 Capscrew, Hex Hd .250-20UNC x 1.0 020762 Washer, Flat .250 SAE 020195 Locknut, Fiber .250-20UNC 032590 Adjustment Nut Assy (Includes Item 11) ------...
  • Page 24 Diagram 3 – Foot Pedal Attaching Group...
  • Page 25 Diagram 3 – Parts List ITEM DESCRIPTION ------ Frame Parts (See Diagram 2) 162154 Foot Pedal Pin 020612 Pin, Cotter .094 x .75 020306 Capscrew, Hex Hd .250-20UNC x 1.0 020762 Washer, Flat .250 SAE 020175 Nut, Jam Hex Hd .625-11UNC 020024 Bolt, Carriage .625-11UNC x 2.50 160080...
  • Page 26 Diagram 4 – Head Platform Group...
  • Page 27 Diagram 4 – Parts List ITEM DESCRIPTION ------ Cutting Head Assy 180053 Platform Weldment 032501 Shim, Brass .005 Thick (Note 3) 032502 Shim, Brass .015 Thick (Note 3) 032503 Shim, Brass .020 Thick (Note 3) 030822 Wheel 032366 Nut, Keps .313UNC 020548 Screw, Set Soc Cup Pt #10-24UNC x .375 030580...
  • Page 28 Diagram 5 – Head Platform Attaching Group...
  • Page 29 Diagram 5 – Parts List ITEM DESCRIPTION 175335 Tilt Arm Weldment 020374 Capscrew, Hex Hd .312-18UNC x 3.00 020197 Locknut, Fiber .3125-18UNC 020306 Capscrew, Hex Hd .250-20UNC x 1.0 020762 Washer, Flat .250 SAE 032471 Bar, Bearing Clamp 032660 Clamp, Bearing 177721 Knob, 1.75 x 5/16-18UNC-2A 020612...
  • Page 30 Diagram 6 – Blade Guard, 14 inch & 20 Inch...
  • Page 31 Diagram 6 – Parts List ITEM DESCRIPTION 170331 Blade Guard Assy-20”, PC Yellow (Incl. Items 2-15) 170330 Blade Guard Assy-14”, PC Yellow (Incl. Items 2-15) ------ Blade Guard Weldment, 20” ------ Blade Guard Weldment, 14” 030860 Track 020762 Washer, Flat .250 SAE 020701 Pop Rivet, USM #D88BS 030875...
  • Page 32 Diagram 7 – Water Pump Group...
  • Page 33 Diagram 7 – Parts List ITEM DESCRIPTION 032088 Water Pump, 115V (Complete) 032087 Water Pump, 230V, 50Hz (Complete) 032124 Repair kit, G300 Water Pump (Includes Items 3-10) 032094 Gasket, G300 & G100 032093 Volute, G300 032123 Screw, Flat Hd Slf Tap #8-18 x 0.50 032072 Impeller, G300 161490...
  • Page 34 Diagram 8 – Motor Group, 3HP & 5 HP...
  • Page 35 Diagram 8 – Parts List 17 October 2002 ITEM DESCRIPTION 030921 Pulley, 2G3V3.35-.75 (Incl Item 2) (14” & 20”, 60Hz) 060105 Pulley, 2G3V2.80-.75 w/ Hub (14”, 50Hz) 060106 Pulley, 2G3V3.15-.75 w/ Hub (20”, 50Hz) 020550 Screw, Set Soc Cup Pt .312-18UNC x .375 020062 Key, Square .188 x 1.25 Lg 030925...
  • Page 36 Diagram 9 – P/N 180810 Switch Assy, 3 hp & 5 hp / 1 Phase / 60 Hz Motors Diagram 9 Parts List: Contents of P/N 180810 Switch Assy (For 3 hp & 5 hp 1 Phase Motors Only) Part No. Description 030085 Connector, Fork, 12-10Ga (Not Shown Above)
  • Page 37 Notes: _________________________________ _________________________________ _________________________________ _________________________________ _________________________________ _________________________________ _________________________________ _________________________________...
  • Page 38 Diagram 10 – Motor Group, 7.5 HP...
  • Page 39 Diagram 10 – Parts List ITEM DESCRIPTION 001265 Motor, 7.5hp 230V/460V 60 Hz, 3 Phase 001257 Motor, 7.5hp 575V 60 Hz, 3 Phase 162287 Motor, 7.5hp 415V 50 Hz, 3 Phase 001270 Motor, 7.5hp 220V-380V 50 Hz, 3 Phase 020743 Washer, Flat .375 Dia 020323 Capscrew, Hex Hd .375-16UNC x 1.00...
  • Page 40 Diagram 11 – Motor Starter (On / Off Switch) – 7.5 HP Motor...
  • Page 41 Diagram 11 – Parts List ITEM DESCRIPTION 190069 Bracket, Switch Box 186252 Starter Box, 7.5hp/3ph/575V (Note 8) 190102 Starter Box, 7.5hp/3ph/460V (Note 8) 190103 Starter Box, 7.5hp/3ph/230V (Note 8) 197290 Washer, Flat M4 197293 Screw, Mach Pan Hd M4 x 0.70 x 16mm 167485 Locknut, Fiber M4 x 0.70 020370...
  • Page 42 Diagram 12 – Wheel Around Kit (Field Installed Accessory)
  • Page 43 Diagram 12 – Parts List ITEM DESCRIPTION 020766 Washer, Flat .500 SAE 034005 Lever Weldment 034002 Wheel, 10 Dia x 2 3/8 x 5/8 Bore 020767 Washer, Flat .625 SAE 020361 Capscrew, Hex Hd .625-11UNC x 3.25 020352 Capscrew, Hex Hd .500-13UNC x 5.00 020201 Locknut, Fiber .500-13UNC 034003...

  • Page 44: Wiring Diagrams

    Diagram 13 – Wiring Diagram 5 hp / 208-230V / 1 Phase / 60Hz Motor (169622) 17 October 2002 Diagram 14 – Wiring Diagram 5hp/ 208V-230V/460V/3 Phase/ 60Hz Motor (000923) Contact Factory For Wiring Diagram...
  • Page 45 Diagram 15 –Wiring Diagram 3 hp/ 115V/208-230V /1 Phase/60 Hz Motor (169656) Diagram 16 – Wiring Diagram 3 hp/ 230V/460V /3 Phase/60 Hz Motor (000806) Contact Factory For Wiring Diagram...
  • Page 46 Diagram 17 – Wiring Diagram 7.5 hp / 230V / 3 Phase / 60 Hz Motor (001265) (Ref: Dwg B-182128)
  • Page 47 Diagram 17 – Parts List 7.5 hp / 230V / 3 Phase / 60 Hz Motor (Ref: Dwg B-182128) ITEM DESCRIPTION 001265 Motor, 7.5hp/230V/3ph/60hz/19.4A 190103 Motor Starter (Note 9) 182024 Strain Relief, 3/4 NPT 176953 Locknut, 3/4 Conduit 176933 Sealing Ring, 3/4 Conduit 182018 Cord, Type SO - 12/4 x 38 (To motor) 3.17 Ft...
  • Page 48 Diagram 18 – Wiring Diagram 7.5 hp / 460V / 3 Phase / 60 Hz Motor (001265) (Ref: Dwg B-182129)
  • Page 49 Diagram 18 – Parts List 7.5 hp / 460V / 3 Phase / 60 Hz Motor (Ref: Dwg B-182129) ITEM DESCRIPTION 001265 Motor, 7.5hp/460V/3ph/60hz/9.7A 190102 Motor Starter (Note 10) 182024 Strain Relief, 3/4 NPT 176953 Locknut, 3/4 Conduit 176933 Sealing Ring, 3/4 Conduit 182018 Cord, Type SO - 12/4 x 38 (To motor) 3.17 Ft...
  • Page 50 Diagram 19 – Wiring Diagram 7.5 hp / 575V-60 Hz & 415V-50 Hz Motor (Ref: Dwg B-182133)
  • Page 51 Diagram 19 – Parts List 7.5 hp / 575V / 3 Phase / 60 Hz Motor (Ref: Dwg B-182133) ITEM DESCRIPTION 001257 Motor, 7.5hp/575V/3ph/60hz/7.4A 186252 Motor Starter (Note 11) 182024 Strain Relief, 3/4 NPT 176953 Locknut, 3/4 Conduit 176933 Sealing Ring, 3/4 Conduit 182018 Cord, Type SO - 12/4 x 38 (To motor) 3.17 Ft...
  • Page 52 Diagram 20 – Wiring Diagram 7.5 hp / 220V / 3 Phase / 50 Hz Motor (001270) (Ref: Dwg B-182131)
  • Page 53 Diagram 20 – Parts List 7.5 hp / 220V / 3 Phase / 50 Hz Motor (Ref: Dwg B-182131) ITEM DESCRIPTION 001270 Motor, 7.5hp/220V/3ph/50hz/18A 190103 Motor Starter 220V 1 (Note 13) 182024 Strain Relief, 3/4 NPT 176953 Locknut, 3/4 Conduit 176933 Sealing Ring, 3/4 Conduit 182018...
  • Page 54 Diagram 21 – Wiring Diagram 7.5 hp / 380V / 3 Phase / 50 Hz Motor (001270) (Ref: Dwg B-182132)
  • Page 55 Diagram 21 – Parts List 7.5 hp / 380V / 3 Phase / 50 Hz Motor (001270) (Ref: Dwg B-182132) ITEM DESCRIPTION 001270 Motor, 7.5hp/380V/3ph/50hz/10.5A 190102 Motor Starter (Note 14) 182024 Strain Relief, 3/4 NPT 176953 Locknut, 3/4 Conduit 176933 Sealing Ring, 3/4 Conduit 182018 Cord, Type SO - 12/4 x 38”...
  • Page 56 Phone ………………………………… 8142-797-0212 Cust. Service FAX …………………… 800-825-0028 FAX …………………………………… 8142-798-7515 Corp. Office FAX ..…………………..913-438-7951 E-mail ………………… fwnh9794@mb.infoweb.ne.jp Felker Australia, New Zealand/Dembicon Pty. Ltd Cust. Service, Int'l. …………………… 913-928-1300 Int'l. E-mail ..……………….…. rcoats@db-inc.com 29 Kinkaid Avenue North Plympton, Adelaide SA 5037...

This manual is also suitable for:

Shd-143 iiShd-145 iiShd-203 iiShd-205 ii

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