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SCHUNK NSE mini 90 Assembly And Operating Manual

Vero-s quick-change pallet system
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Translation of Original Operating Manual
VERO-S quick-change pallet system
NSE mini 90, NSE-M mini 90
Assembly and Operating Manual
Superior Clamping and Gripping

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Summary of Contents for SCHUNK NSE mini 90

  • Page 1 Translation of Original Operating Manual VERO-S quick-change pallet system NSE mini 90, NSE-M mini 90 Assembly and Operating Manual Superior Clamping and Gripping...
  • Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.

  • Page 3: Table Of Contents

    6.3.1 Fastening and connection NSE mini 90 ............22 6.3.2 Fastening and connection NSE-M mini 90 ..........22 6.3.3 Fastening and NSE mini 90-V1, NSE-M mini 90-V1 connection ....22 6.4 SPA 20 mini, SPB 20 mini, SPC 20 mini clamping bolts .......... 23 6.5 Note about pallet changing ..................
  • Page 4 10 Seal kit and part lists ....................37 10.1 Seal kit lists ......................37 10.2 Parts lists ......................... 37 11 Drawings ......................... 40 12 Translation of original EC declaration of incorporation ..........43 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 5: General

    Non-observance will inevitably cause irreversible injury or death. WARNING Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 6: Applicable Documents

    General WARNING Warning about hand injuries WARNING Warning about hot surfaces Applicable documents General terms of business Katalogdatenblatt des gekauften Produkts The documents listed here, can be downloaded on our homepage www.schunk.com 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 7: Basic Safety Notes

    • It is used as a pressing tool, a chuck, a load-handling device or as lifting equipment. • It is used for turning applications without consulting SCHUNK. • It is used in working environments that are not permissible. • People work on machines or technical equipment that do not comply with the EC Machinery Directive 2006/42/EC, disregarding the applicable safety regulations.

  • Page 8: Notes On Particular Risks

    • The machines and facilities must fulfill the minimum requirements of the EC Machinery Directive 2006/42/EC; specifically, they must have effective technical measures to protect against possible mechanical hazards. • Wear personal protective equipment. 02.00|NSE mini 90, NSE-M mini 90 |en...
  • Page 9 CAUTION Danger of injury due to loosening of incorrectly connected compressed air hoses. • Wear safety valves or safety switches. • The danger zone must be surrounded by a protective enclosure during operation. 02.00|NSE mini 90, NSE-M mini 90 |en...
  • Page 10 • Wear protective gloves when removing the workpieces. • Automatic loading is preferred. CAUTION Risk of exposure to pneumatic´s exhaust noise Noise from air system and pneumatic equipment during the machining process. • Wear hearing protection. 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 11: Product Safety

    Operating the gripper in an environment in which it is subjected to abrasive dusts or corrosive and/or aggressive vapours and/or liquids requires the prior consent of SCHUNK. Safety during assembly and maintenance During assembly, connection, setting, commissioning and testing, it is important to eliminate the possibility of the fitter or any other persons accidentally activating the system.

  • Page 12: Using Personal Protective Equipment

    Danger signs The operator must ensure that the signs concerning safety and hazards on the machine where the product is mounted are clearly legible and are observed. 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 13: Using Personal Protective Equipment

    Using personal protective equipment When using this product, you must comply with the relevant health and safety at work rules and you must use the required personal safety equipment (minimum: category 2). 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 14: Warranty

    Clamping pallets PAL mini Clamping pins SPA mini, SPB mini, SPC mini Protective covers SDE mini Indexing pins IXB V1 PAL mini Indexing pins IXB V1 WDS mini Fitting screws PSC mini Allen wrenches 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 15: Technical Data

    The operating pressure must not fall below 6 bar. A separate maintenance unit with oiler must be used for the air supply. Warranty and maximum clamping cycles Duration of warranty 24 Months Maximum clamping cycles 500 000 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 16: Assembly

    Check whether the drive piston is easy to access in order to open or close the clamping module prior to the installation. WARNING Risk of injury due to dropping the quick-change pallet system during transport Transport with care. 02.00|NSE mini 90, NSE-M mini 90 |en...
  • Page 17 When dismantling the clamping system from the machine table, the corresponding openings must be secured with set-screws to prevent ingress of dirt. If several units are activated via shared hose lines, feed lines with the following minimum cross-sections must be used. 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 18: Fastening And Connection

    6 mm Fastening and connection The item numbers specified for the corresponding individual components relate to chapter drawings.( 11, Page 40) Request our installation drawings if doing the installation of the module yourself. 02.00|NSE mini 90, NSE-M mini 90 |en...
  • Page 19 Assembly Fastening and connections NSE mini 90 02.00|NSE mini 90, NSE-M mini 90 |en...
  • Page 20 Assembly Fastening and connections NSE-M mini 90 02.00|NSE mini 90, NSE-M mini 90 |en...
  • Page 21 Assembly Fastening and connections NSE mini 90-V1, NSE-M mini 90-V1 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 22: Fastening And Connection Nse Mini 90

    + 0.05 dimensions: Ø 9 x 1.1 The accessory pack of the NSE mini 90 contains the O-rings Ø 6 x 1.5 (item 14) for sealing the hose-free direct connections on the base side. When the turbo connection is used, the spring-actuated locking procedure is actively supported with air pressure.

  • Page 23: Spa 20 Mini, Spb 20 Mini, Spc 20 Mini Clamping Bolts

    Assembly screw (see fig. "Fastening and connections NSE mini 90-V1, NSE-M mini 90-V1"). The fitting screw is designed for position orientation and anti-turn protection of the quick-change pallet module in the installation space. In the installation space an additional fitting bore is required for position orientation via the fitting screw.
  • Page 24 SPC mini 20 0435630 > 8 mm > 13 mm M8 > 9 mm > 11 mm M6 11 mm > 8 mm Usage/arrangement of the different types of clamping pins (Application: pallet with 6 clamping positions) Tightening torques for mounting clamping pins (Screw quality 12.9) Screw size Tightening torque (Nm) 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 25: Note About Pallet Changing

    If the inclination is larger, the clamping pins can jam and the system components could be damaged or destroyed. In this case, the system must be inspected and damaged parts must be replaced immediately. Only original SCHUNK spare parts may be used! 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 26: Pneumatic Circuit Diagram

    15 l/min must be connected upstream in the feed line. In order to guarantee reliable evaluation, the pressure and air volume must be held constant. Pressure fluctuations can affect the settings of the pressure switch and lead to incorrect measurement results. 02.00|NSE mini 90, NSE-M mini 90 |en...
  • Page 27 It may be necessary to readjust the control components. Check the control components of the monitoring functions at regular intervals. If errors occur in the monitoring control system, you must detect the cause of the error. 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 28: Function

    The clamping pin is centered at the taper bore of the clamping module, which is why the angular alignment of the clamping system can be selected as desired. 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 29: Clamping Functions With The Manually Actuated Clamping System

    The clamping pin is centered at the taper bore of the clamping module, which is why the angular alignment of the clamping system can be selected as desired. 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 30: Clamping Slide Position Monitoring

    Function Clamping slide position monitoring The quick-change pallet systems NSE mini 90 (-V1) and NSE-M mini 90 (-V1) have a standard pressure monitoring of the clamping slide position. This way, an electronic differential pressure switch can for instance be used to monitor the dynamic pressure at the clamping sides of the quick-change pallet system.
  • Page 31 (stop limit on the left or right). A marking with the directions of rotation at the circumference of the clamping system shows the selected operating state. 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 32: Maintenance And Care

    Maintenance and care NSE mini 90 and NSE mini 90-V1 The pneumatically actuated quick-change pallet systems NSE mini 90 and NSE mini 90-V1 are designed for low-maintenance operation, meaning the clamping modules must only be opened or disassembled in exceptional circumstances.

  • Page 33: Ambient Conditions And Operating Conditions

    The system may only be started up again once the faults have been corrected, for instance by replacement of a damaged module. 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 34: Troubleshooting

    ( 6.3, Page 18) Pressure below minimum Check operating pressure (min. 6 bar) A component is broken (e.g. due to Replace the module or send it to SCHUNK for overloading) repair Excess tensile load on clamping pins Reduce support weight...

  • Page 35: Malfunctions In The Manually Actuated Clamping System

    Incorrect direction of rotation on the Change direction of rotation on the actuating actuating screw screw A component is broken (e.g. due to Replace the module or send it to SCHUNK for overloading) repair Clamping bolt receptacle heavily soiled Clean clamping pin holder...
  • Page 36 Now the clamping system can be opened and the clamping pin is unlocked. In order to start operation again, detect the cause of error and clean the clamping system. 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 37: Seal Kit And Part Lists

    Seal kit and part lists Seal kit and part lists 10.1 Seal kit lists NSE mini 90 / NSE mini 90-V1 Item Designation Quantity O-ring Ø 7 x 1 O-ring Ø 62 x 1.5 O-ring Ø 6 x 1.5 Wearing parts - we recommend replacing when maintenance is performed 10.2...
  • Page 38 Cover plug mini NSE-M mini 90 Item Designation Quantity Base body Cover Drive ring Drive piston Setting piston Clamping slide Piston Set-screw Two-part pressure spring Set-screw Steel ball Cylindrical pin Bearing shell Countersunk screw 02.00|NSE mini 90, NSE-M mini 90 |en...
  • Page 39 Two-part pressure spring Set-screw Steel ball Cylindrical pin Bearing shell Countersunk screw O-ring Ø 6 x 1.5 Screw Cover cap Fitting screw PSC mini Cover plug mini * Wear parts, replacement recommended during maintenance 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 40: Drawings

    Drawings Drawings NSE mini 90 02.00|NSE mini 90, NSE-M mini 90 |en...
  • Page 41 Drawings NSE mini 90-V1 NSE-M mini 90 02.00|NSE mini 90, NSE-M mini 90 |en...
  • Page 42 Drawings 02.00|NSE mini 90, NSE-M mini 90 |en...

  • Page 43: Translation Of Original Ec Declaration Of Incorporation

    The relevant technical documentation according to Annex VII, Part B, belonging to the partly completed machinery, has been created. Person authorized to compile the technical documentation: Philipp Schräder, Address: refer to manufacturer's address Mengen, January 2015 p.p. Philipp Schräder; Head of Engineering Design 02.00|NSE mini 90, NSE-M mini 90 |en...

This manual is also suitable for:

Nse mini 90-v1Nse-m mini 90-v1

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