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BioZone Scientific International IceZone x Installation Manual
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BioZone Scientific International IceZone x Installation Manual

For hoshizaki cuber ice machines. standard top-mount installation.
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Installation for Hoshizaki Cuber Ice Machines
Standard Top-Mount Installation
This module will show the steps to install IceZone® X on Hoshizaki single evaporator
cuber Ice Machines. Please watch the entire video prior to installation.
Caution: Installation should be done by a qualified technician using appropriate safety equipment and procedures.
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Installation

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Summary of Contents for BioZone Scientific International IceZone x

  • Page 1 Installation Installation for Hoshizaki Cuber Ice Machines Standard Top-Mount Installation This module will show the steps to install IceZone® X on Hoshizaki single evaporator cuber Ice Machines. Please watch the entire video prior to installation. Caution: Installation should be done by a qualified technician using appropriate safety equipment and procedures.

  • Page 2: Pre-Installation Requirements

    Installation Pre-Installation Requirements...
  • Page 3 Installation Clean and Sanitize Ice Machine Prior to Installation Follow the manufacturer’s guidelines for cleaning the ice machine thoroughly. Before Installing IceZone® X, clean the interior of the ice machine thoroughly according to the manufacturer’s guidelines. All surfaces should be free of slime and scale before starting the installation.

  • Page 4: Recommended Tools

    Installation Recommended Tools Hand Drill Phillips Bit Driver 7/8” Step Drill Bit ¼” Nut Driver Phillips Screwdriver 4ft Ladder Safety Goggles Hose Cutter or Utility Knife 1 ¼” Crescent Wrench Marker to mark hole locations File or knife to de-burr holes...
  • Page 5 Installation Before working on the ice machine, the ice in the bin must be removed . Turn the ice machine power switch to the “off” position and disconnect power from the ice machine following facility appropriate lock-out / tag- out procedures.
  • Page 6 Installation For Single Machine Installations Mark the location for the IceZone® supply fitting. This is the fitting where the plasma will enter the ice machine. This should be between the evaporators and should deliver plasma near the top of the ice Locate Here production volume.
  • Page 7 Installation For Single Machine Installations Transfer the location for the IceZone® supply fitting to the insulated top cover by following these steps: 1) Place the stainless steel cover on top of the ice machine so it is seated in the normal operating position.
  • Page 8 Installation For Single Machine Installations Drill the hole for the IceZone® supply fitting in the insulated top cover at the mark transferred from the stainless steel cover.
  • Page 9 Installation For Single Machine Installations Assemble the supply fitting as shown. This includes a double ended barb fitting, low profile nut and white rubber washer.
  • Page 10 Installation For Single Machine Installations Install the supply fitting as shown. This includes a second low profile nut and white rubber washer. There should be no exposed threads on the interior surface of the lid per NSF guidelines.
  • Page 11 Installation For Single Machine Installations Install the “T” fitting on the supply fitting as shown.
  • Page 12 Installation IceZone return Mark the location for fittings for the IceZone® return multiple ice machines / fitting. This is the fitting IceZones. where the plasma will return to the IceZone®. This is typical located on the top of the ice bin (for multiple unit installations) or in the IceZone...
  • Page 13 Installation For Single Machine Installations Drill the hole(s) as marked. The final hole diameter should be 1.0” for each fitting.
  • Page 14 Installation For Single Machine Installations Clean the burrs from the hole edges and prepare to install the fittings. This picture shows the de-burred hole with fitting inserted. (the fitting installation will be shown in the coming steps).
  • Page 15 Installation For Single Machine Installations Assemble the return fitting as shown. This includes a single ended barb fitting, low profile nut and white rubber washer.
  • Page 16 Installation For Single Machine Installations Install the return fitting as shown. This includes a second low profile nut and white rubber washer. There should be no exposed threads on the interior surface of the lid per NSF guidelines.
  • Page 17 Installation For Single Machine Installations In single machine installations the return tubing will run from the bottom of the machine through the stainless steel lid and to the IceZone. A grommet is installed in the cover to allow the tubing to pass through.
  • Page 18 Installation For Single Machine Installations For single machine installations, the top side of the lid should be completed as shown. Ensure the fitting nuts are tight and prepare to mount the IceZone® unit.
  • Page 19 Installation Remove the service cover from the IceZone® unit. This provides access to the lamp, power input and mounting boss. As the screw is removed from the cover, be sure to keep it with the cover so it is available for re- assembly.
  • Page 20 Installation Remove the Input/Output cover from the IceZone® unit. This provides access to additional mounting bosses. As the screw is removed from the cover, be sure to keep it with the cover so it is available for re- assembly. The cover requires a firm pull while rotating towards the top for removal...
  • Page 21 Installation For Single Machine Installations Place the IceZone® Unit on the lid and layout the routing of the supply and return tubing. The IceZone® Unit should be placed in the back Supply right corner of the cover Return (looking at the front of the ice machine) Place the 90 degree hose Barbs in place to...
  • Page 22 Installation Mark the holes to mount the IceZone® Unit on the lid. Use a pen to locate the three mounting holes.
  • Page 23 Installation Drill the holes to mount the IceZone® Unit on the lid. Drill three 1/8” holes.
  • Page 24 Installation Place the mounting rivets or self drilling screws into the mounting holes.
  • Page 25 Installation Re-attach the Input/Output cover and secure with the original screw.
  • Page 26 Installation Cut two 2.5 inch pieces of tubing to connect the supply and return fittings to the 90 degree hose barbs.
  • Page 27 Installation For Single Machine Installations Assemble the supply and return fittings to the 90 degree hose barbs using the 2.5 inch pieces of tubing. Installer’s Tip: Heating the tubing in hot water eases the installation of the tubing onto the fittings.
  • Page 28 Installation For Single Machine Installations Cut and assemble the remaining supply and return tubing and fittings. Place the handy clamps (black) on the tubing which is placed over the ports on the IceZone® Unit. Installer’s Tip: Heating the tubing in hot water eases the installation of the tubing onto the fittings.
  • Page 29 Installation Tighten the handy clamps with a pliers to secure the tubing on the IceZone® Unit.
  • Page 30 Installation Insert the DC plug from the wall adapter through the “P” shaped hole in the service cover. Plug the DC connector into the IceZone® Unit’s power input plug.
  • Page 31 Installation Reinstall the service cover and secure with the original screw.
  • Page 32 Installation For Single Machine Installations The completed installation on the cover should look like the picture shown.
  • Page 33 Installation For Single Machine Installations The completed installation on the ice machine should look like the pictures shown. The supply fitting is located between the curtains and the return fitting is located at the floor of the ice machine.
  • Page 34 Installation When IceZone® is connected to power correctly and the the operation is normal a blue light shows on top of the unit. When the red light is steady on top of the IceZone®, the lamp needs to be changed. When the red light is flashing on top of the IceZone®, the unit...
  • Page 35 Installation Thank you for installing...