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BioZone Scientific International IceZone x Installation Manual

For manitowoc q-series ice machines. standard top-mount installation.
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Installation for Manitowoc Q-Series Ice Machines
Standard Top-Mount Installation
This module will show the steps to install IceZone® X on the Manitowoc Q-Series Ice
Machines. Please watch the entire video prior to installation.
Caution: Installation should be done by a qualified technician using appropriate safety equipment and procedures.
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Installation

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Summary of Contents for BioZone Scientific International IceZone x

  • Page 1 Installation Installation for Manitowoc Q-Series Ice Machines Standard Top-Mount Installation This module will show the steps to install IceZone® X on the Manitowoc Q-Series Ice Machines. Please watch the entire video prior to installation. Caution: Installation should be done by a qualified technician using appropriate safety equipment and procedures.

  • Page 2: Pre-Installation Requirements

    Installation Pre-Installation Requirements...
  • Page 3 Installation Clean and Sanitize Ice Machine Prior to Installation Follow the manufacturer’s guidelines for cleaning the ice machine thoroughly. Before Installing IceZone® X, clean the interior of the ice machine thoroughly according to the manufacturer’s guidelines. All surfaces should be free of slime and scale before starting the installation.

  • Page 4: Recommended Tools

    Installation Recommended Tools Hand Drill Phillips Bit Driver 7/8” Step Drill Bit ¼” Nut Driver Phillips Screwdriver 4ft Ladder Safety Goggles Hose Cutter or Utility Knife 1 ¼” Crescent Wrench Marker to mark hole locations File or knife to de-burr holes...
  • Page 5 Installation This is the Manitowoc Q-Series ice machine in place above a drink dispenser in a typical restaurant installation.
  • Page 6 Installation Before working on the ice machine, the ice in the bin must be removed. Turn the ice machine power switch to the OFF position.
  • Page 7 Installation Mark the location for the IceZone® X supply fitting. This is the fitting where the plasma will enter the ice machine. This should be directly over the evaporator and should deliver plasma behind the curtain.
  • Page 8 Installation Mark the location for the IceZone® return fitting. This is the fitting where the plasma will return to the IceZone®. This should be located on the right side of the top cover (looking at the front of the ice machine).
  • Page 9 Installation Drill the holes as marked. The final hole diameter should be 1.0” for each fitting.
  • Page 10 Installation Clean the burrs from the hole edges and prepare to install the fittings.
  • Page 11 Installation Assemble the supply fitting as shown. This includes a single ended barb fitting, low profile nut and white rubber washer.
  • Page 12 Installation Install the supply fitting as shown. This includes a second low profile nut and white rubber washer. There should be no exposed threads on the interior surface of the lid per NSF guidelines.
  • Page 13 Installation Assemble the return fitting as shown. This includes a double ended barb fitting, low profile nut and white rubber washer.
  • Page 14 Installation Install the supply fitting as shown. This includes a second low profile nut and white rubber washer. There should be no exposed threads on the interior surface of the lid per NSF guidelines.
  • Page 15 Installation The top side of the lid should be completed as shown. Ensure the fitting nuts are tight and prepare to mount the IceZone® unit.
  • Page 16 Installation Remove the service cover from the IceZone® unit. This provides access to the lamp, power input and mounting boss. As the screw is removed from the cover, be sure to keep it with the cover so it is available for re-assembly.
  • Page 17 Installation Remove the Input/Output cover from the IceZone® unit. This provides access to additional mounting bosses. As the screw is removed from the cover, be sure to keep it with the cover so it is available for re- assembly. The cover requires a firm pull while rotating towards the top for removal...
  • Page 18 Installation Place the IceZone® Unit on the lid and layout the routing of the supply and return tubing. The IceZone® Unit should be placed in the back Supply right corner of the cover Return (looking at the front of the ice machine) Place the 90 degree hose Barbs in place to visualize the routing.
  • Page 19 Installation Mark the holes to mount the IceZone® Unit on the lid. Use a pen to locate the three mounting holes.
  • Page 20 Installation Drill the holes to mount the IceZone® Unit on the lid. Drill three 1/8” holes.
  • Page 21 Installation Place the mounting rivets or self drilling screws into the mounting holes.
  • Page 22 Installation Re-attach the Input/Output cover and secure with the original screw.
  • Page 23 Installation Cut two 2.5 inch pieces of tubing to connect the supply and return fittings to the 90 degree hose barbs.
  • Page 24 Installation Assemble the supply and return fittings to the 90 degree hose barbs using the 2.5 inch pieces of tubing. Installer’s Tip: Heating the tubing in hot water eases the installation of the tubing onto the fittings.
  • Page 25 Installation Cut and assemble the remaining supply and return tubing and fittings. There should be >12” of unused tubing. Place the handy clamps (black) on the tubing which is placed over the ports on the IceZone® Unit. Installer’s Tip: Heating the tubing in hot water eases the installation of the tubing onto the...
  • Page 26 Installation Tighten the handy clamps with a pliers to secure the tubing on the IceZone® unit.
  • Page 27 Installation Insert the DC plug from the wall adapter through the “P” shaped hole in the service cover. Plug the DC connector into the IceZone® Unit’s power input plug.
  • Page 28 Installation Reinstall the service cover and secure with the original screw.
  • Page 29 Installation The completed installation on the cover should look like the picture shown.
  • Page 30 Installation The completed installation on the ice machine should look like the picture shown. The supply fitting is located above the curtain and the return fitting is located in front and to the right side of the curtain.
  • Page 31 Installation Install the remaining 12 inch length of tubing onto the return fitting. The return tube should be located next to the curtain and not interfere with the “bin full” switch. Sanitize the surfaces inside the ice machine, turn the machine on, and replace the cover.
  • Page 32 Installation Plug the IceZone® X into a nearby 100VAC outlet that is not swithed off. The IceZone® runs 24 hours/day, 7 days per week. Check to make sure the blue light is lit on the top of the IceZone® X.
  • Page 33 Installation When IceZone® is connected to power correctly and the the operation is normal a blue light shows on top of the unit. When the red light is steady on top of the IceZone®, the lamp needs to be changed. When the red light is flashing on top of the IceZone®, the unit...
  • Page 34 Installation Thank you for purchasing...
  • Page 35 Contact BioZone Scientific Today Phone: 407-876-2000 Email: info@biozonescientific.com Web: www.biozonescientific.com...