StoneAge RPT-P8 User Manual

Self rotary swivels

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RAPTOR
SELF ROTARY SWIVELS
(RPT-P8, RPT-MP9, RPT-M24)
USER MANUAL
PL 543 REV A
(01/2019)

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Summary of Contents for StoneAge RPT-P8

  • Page 1 RAPTOR SELF ROTARY SWIVELS (RPT-P8, RPT-MP9, RPT-M24) USER MANUAL PL 543 REV A (01/2019)
  • Page 2: Table Of Contents

    RAPTOR (RPT-P8, RPT-MP9, AND RPT-M24) ........
  • Page 3: Manufacturer's Information

    MANUFACTURER’S INFORMATION StoneAge Inc. StoneAge Europe 466 S. Skylane Drive Unit 2, Britannia Business Centre Durango, CO 81303, USA Britannia Way Phone: 970-259-2869 Malvern WR14 1GZ Toll Free: 866-795-1586 United Kingdom www.stoneagetools.com Phone: +44 (0) 1684 892065 Raptor Model Specifications...
  • Page 4: Warning And Safety Instructions

    Allow the jets time to do their work by feeding the hose out at a controlled rate. The StoneAge ABX-500 Hose Control Device can be used to achieve consistent feed rates for pipe cleaning. When the work is complete and the tool is disconnected from the hose, blow out all water to prolong the life of the tool.
  • Page 5: Raptor (Rpt-P8, Rpt-Mp9, And Rpt-M24)

    Swivel Part ID Based on Rotation Speed Maximum Pressure Inlet Connection SLOW (15-60 rpm) FAST (50-250 rpm) 15k psi 1/2 NPT Female RPT-P8-S RPT-P8-F 1000 bar M24 Female RPT-M24-S RPT-M24-F 22k psi 1500 bar...
  • Page 6: Nozzle And Plug Locations

    The nozzle sizes should be selected based on proportioning the total flow rate between the forward and backward jets to achieve the pulling force needed, but still applying enough power to the material being removed ahead of the tool. Use the StoneAge Jetting App to determine the nozzle sizes: http://jetting.stoneagetools.com...
  • Page 7: Operation

    OPERATION OPERATION: • Make sure there is an operator controlled dump in the system, operated by the person closest to the cleaning job. • Flush out the high pressure hoses before connecting Raptor to hose end or stinger to eliminate debris.
  • Page 8: Troubleshooting

    Over spinning is caused by low or contaminated viscous fluid, water in the fluid chamber (replace shaft seals), or too much jet torque. Refilling the viscous fluid every 40-80 hours of operation is important for proper speed control. Only use StoneAge recommended viscous fluid. SEALS WEAR OUT TOO QUICKLY: •...
  • Page 9: Tool Service Information

    ***Product training and proper tools are required to service this nozzle. If you are uncomfortable performing the service, send in or bring the tool to your authorized dealer. StoneAge provides maintenance videos for the Raptor models online. https://www.youtube.com/watch?v=U2ABW4lcDkE The use of a bench vice and an arbor press is recommended. Take care throughout the entire procedure to keep the internals clean and free from grit, lint, and contamination.
  • Page 10: High Pressure Seal Replacement

    HIGH PRESSURE SEAL REPLACEMENT TO REPLACE THE HIGH PRESSURE SEAL: Remove the Port Plug (BJ 026). 2. Unscrew the Inlet Nut (RPT 002-P8, MP9 or M24x1.5) from the Body. 3. Pull out the Seat (BJ 011-C) and H.P. Seal (BJ 012-TRO) from the bore of Shaft. 4.
  • Page 11: Disassembly

    DISASSEMBLY DISASSEMBLY 5. Remove the BJ 021-S Weep Seal with a pick. 1. Locate the flats on the Head and tighten 6. Remove the BJ 026 Port Plug with a small them in a vice, so that the Inlet Nut end of flat-head screw driver.
  • Page 12 DISASSEMBLY 8. With a pick remove the Carbide Seat and 11. Slide the Shaft Assembly out of the Body. High Pressure Seal from inside of the Shaft. 12. Remove all the Bearings from the Shaft TECH TIP: A bearing separator/puller set and an arbor press will help with the bearing removal from the Shaft.
  • Page 13: Assembly

    DISASSEMBLY / ASSEMBLY ASSEMBLY 13. Remove the SL 010 Shaft Seal from the RPT 003 Body with a pick or Snap Ring 1. Lubricate the SL 010 and RPT 010 Shaft Seals with P-80 ® Grip-IT Lubricant or Pliers. equivalent. RPT 003 Body 2.
  • Page 14 ASSEMBLY 4. Press clean or new bearings onto shaft in 7. Grease H.P. Seal and insert into the Shaft. the order shown below. Push down enough to leave 1/16” recess for the Carbide Seat. CJ 009 Bearing 8. The Carbide Seat should be inserted with the flat side down and nestle onto the H.P.
  • Page 15 ASSEMBLY 10. Place O-Ring at base of Inlet Nut threads. 13. Replace the Port Plug and Weep Seal. RPT 008 BJ 021-S O-Ring Weep Seal Inlet Nut Assembly BJ 026 Port Plug Figure 15: For Step 10 Figure 17: For Step 13 Apply Anti-seize to the threads and screw 14.
  • Page 16 ASSEMBLY 16. Grease the O-Rings Apply Anti-seize to the threads and screw the head onto the tool. 18. Place the flats on the Head in a vice and Tighten from the Shaft flats with an ad- justable wrench. Head Flats Lithium Soap Grease...
  • Page 17: Part Names/Numbers

    MAINTENANCE KITS KITS PART NUMBER OVERVIEW RPT 600-F or S SERVICE KIT 1 BJ 011-C Carbide Seat 1 BJ 012-TRO H.P. Seal & O-Ring RPT 043-XX 1 BJ 026 Port Plug Head with 1 BJ 048-F Fast Viscous Fluid-6oz (-F) AP2-XXX RPT 001 1 BJ 048-S Slow Viscous Fluid-6oz (-S)
  • Page 18: Raptor Accessories

    6-port are available for use with 6-port P4 Raptor heads. Raptor heads. A complete list of Nozzles and Extensions is available in the StoneAge Tools Waterblast catalog and website. STORAGE A Pelican brand protection/carrying case with custom cut foam insert is available for Raptor tool models.
  • Page 19 Complete part breakdowns of each kit are available in the “Maintenance Kits” sections in this manual. Kit components and tool maintenance/assembly videos are also available on our website: WWW.STONEAGETOOLS.COM For questions or help with a specific application, configuration or tool repairs, please contact StoneAge Customer Service. KITS...
  • Page 20: Terms And Conditions And Warranty

    REPRESENTATIONS AS TO THE PERFORMANCE Conditions”) shall operate as the acceptance by OF ANY PRODUCT EXCEPT AS SET FORTH IN THE StoneAge, Inc. (“Seller”) of the order submitted by STONEAGE LIMITED WARRANTY PROVIDED WITH THE the purchaser (“Buyer”). Such acceptance is made PRODUCT.
  • Page 21 STONEAGE TRADEMARK LIST View the list of StoneAge’s trademarks and service marks and learn how the trademarks should be used. Use of StoneAge trademarks may be prohibited, unless expressly authorized. http://www.StoneAgetools.com/trademark-list/ STONEAGE PATENT DATA View the list of StoneAge’s current U.S.
  • Page 22 Product at any time without notice to End- directly from StoneAge Inc. (“StoneAge”) or from a User, and StoneAge is not obligated to make the same StoneAge Authorized Dealer or Reseller (“Dealer”). No improvements during warranty service to any Product warranty of any kind or nature is made by StoneAge previously manufactured.
  • Page 23 LIABILITY ARE PART OF THE CONSIDERATION IN User shall familiarize itself with all operation materials THE PRICE OF THE STONEAGE PRODUCT YOU provided by StoneAge and shall at all times use and PURCHASED. require its agents, employees and contractors to use...
  • Page 24 1-866-795-1586 • www.STONEAGETOOLS.com © 2017 StoneAge, Inc. All Rights Reserved...

This manual is also suitable for:

Rpt-mp9RaptorRpt-m24

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