DeWalt DCS380 Instruction Manual

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DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286
(NOV12) Part No. N236140 DCS380, DCS381 Copyright © 2011,2012 DEWALT
The following are trademarks for one or more DEWAI..T power tools: the yellow and black color scheme, the "D" shaped
air intake grill, the array of pyramids on the handgrip, the kit box configuration, and the array of lozenge shaped humps
on the surface of the tool.
FT Definitions: Safety Guidelines
he definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
,_ DANGER: Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
_, WARNING: Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
,_1, CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may
_.esult in property damage.
/
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258}.
WARNING: To reduce the risk of injury, read the instruction manual.
General Power Tool Safety Warnings
_ ARNING! Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases or dust. Power tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control
2) ELECTRICAL SAFETY
@ Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a ground fault
circuff interrupter (GFCl) protected supply. Use of a GFC/ reduces the risk of
electric shock.
3) PERSONAL SAFETY
@ Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before
connecting to power source and/or battery pack, picking up or carrying the tool
Carrying power tools with your finger on the switch or energizing power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench
or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry or long hair can be
caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust collection
can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
@ Do not force the power tool Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn ff on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source andlor the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the power
tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool's
operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control
g) Use the power tool, accessories and tool bits, etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could
result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
@ Recharge only with the charger specified by the manufacturer. A charger that is
suitable for one type of battery pack may create a risk of fire when used with another
battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects like
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal to another. Shorting the battery terminals
together may cause bums or a fire.
d) Under abusive conditions, liquid may be ejected from the battery; avoid
contact. If contact accidentally occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the battery may cause irritation
or bums.
6) SERVICE
@ Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Additional Specific Safety Rules for Reciprocating Saws
• Hold power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring. Cutting accessory
contacting a "live" wire may make exposed metal parts of the power tool "live" and could
give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a
stable platform. Holding the work by hand or against your body leaves it unstable and may
lead to loss of control
• Hold saw firmly with both hands for all cutting operations. During cutting operations,
the blade may suddenly bind in the work and may cause the saw to kickback towards the
operator.
• Keep hands away from moving parts. Never place your hands near the cutting area.
• Use extra caution when cutting overhead and pay particular attention to overhead
wires which may be hidden from view. Anticipate the path of falling branches and debris
ahead of time.
• Do not operate this tool for long periods of time. Vibration caused by the operating
action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to
provide extra cushion, take frequent rest periods, and limit daily time of use.
J_WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NO T safety glasses. Also
use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI $12.6 ($3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
J_WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter out
microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,
and other construction activities. Wear protective clothing and wash exposed
areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin
may promote absorption of harmful chemicals.
_WARNING: Use of this tool can generate and/or disperse dust, which may cause serious
and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory
protection appropriate for the dust exposure. Direct particles away from face and body.
• _WARNING: Always wear proper personal hearing protection that conforms to ANSI
$12.6 ($3.19) during use. Under some conditions and duration of use, noise from this product
may contribute to hearing loss.
_CAUTION: When not in use, place tool on its side on a stable surface where it will
not cause a tripping or falling hazard. Some tools with large battery packs will stand upright
on the battery pack but may be easily knocked over.
• The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V..................... volts
Hz ................... hertz
min ................. minutes
- -- or DC ..... direct current
(_) ................... Class I Construction
(grounded)
[] ................... Class II Construction
(double insulated)
.../min ............ per minute
IPM ................. impacts per minute
SPM ............... strokes per minute
A......................... amperes
W........................ watts
"_ or AC ............. alternating current
or AC/DC ......alternating or direct current
no ....................... no load speed
n ......................... rated speed
@ ....................... earthing terminal
........................ safety alert symbol
BPM ................... beats per minute
RPM ................... revolutions per minute
sfpm ................... surface feet per minute
Important Safety Instructions for All Battery Packs
When ordering replacement battery packs, be sure to include the catalog number and voltage.
Consult the chart at the end of this manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and
charger, read the safety instructions below and then follow charging procedures outlined.
READ ALL INSTRUCTIONS
• Do not charge or use the battery pack in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Inserting or removing the battery pack
from the charger may ignite the dust or fumes.
• NEVER force the battery pack into the charger. Do not modify the battery pack in
any way to fit into a non-compatible charger as battery pack may rupture causing
serious personal injury. Consult the chart at the end of this manual for compatibility of
batteries and chargers.
• Charge the battery packs only in designated DEWALT chargers.
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature
may reach or exceed 105 °F (40 °C) (such as outside sheds or metal buildings in
summer). For best life store battery packs in a cool, dry location.
NOTE: Do not store the battery packs in a tool with the trigger switch locked on.
Never tape the trigger switch in the ON position.
_ WARNING: Fire hazard. Never attempt to open the battery pack for any reason. If the battery
pack case is cracked or damaged, do not insert into the charger. Do not crash, drop or damage
the battery pack. Do not use a battery pack or charger that has received a sharp blow, been
dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped
on). Damaged battery packs should be returned to the service center for recycling.
_WARNING: Fire hazard. Do not store or carry the battery pack so that metal
objects can contact exposed battery terminals. For example, do not place the battery
pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws,
keys, etc. Transporting batteries can possibly cause fires if the battery terminals
inadvertently come in contact with conductive materials such as keys, coins, hand
tools and the like. The US Department of Transportation Hazardous Material Regulations
(HMR) actually prohibit transporting batteries in commerce or on airplanes (e.g., packed in
suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So
when transporting individual battery packs, make sure that the battery terminals are protected
and well insulated from materials that could contact them and cause a short circuit.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-lon)
• Do not incinerate the battery pack even if H is severely damaged or is completely
worn out. The battery pack can explode in a fire. Toxic fumes and materials are created
when lithium ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash area with
mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for
15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is
composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If
symptoms persist, seek medical attention.
i_ WARNING: Bum hazard. Battery liquid may be flammable if exposed to spark or flame.
The RBRC
TM
Seal
The RBRC
TM
(Rechargeable Battery Recycling Corporation) Seal on the nickel
cadmium, nickel metal hydride or lithium ion batteries (or battery packs) indicate
that the costs to recycle these batteries (or battery packs) at the end of their
useful life have already been paid by DEWALT. In some areas, it is illegal to place
spent nickel cadmium, nickel metal hydride or lithium ion batteries in the trash or
municipal solid waste stream and the RBRC program provides an environmentally
conscious alternative.
RBRC
TM,
in cooperation with DEWALT and other battery users, has established programs in
the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal
hydride or lithium ion batteries. Help protect our environment and conserve natural resources by
returning the spent nickel cadmium, nickel metal hydride or lithium ion batteries to an authorized
DEWALT service center or to your local retailer for recycling. You may also contact your local
recycling center for information on where to drop off the spent battery.
RBRC
TM
is a registered trademark of the Rechargeable Battery Recycling Corporation.
Important Safety Instructions for All Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety and operating
instructions for battery chargers.
• Before using the charger, read all instructions and cautionary markings on the charger,
battery pack and product using the battery pack.
WARNING: Shock hazard. Do not allow any liquid to get inside the charger. Electric shock
may result.
_CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT rechargeable
battery packs. Other types of batteries may overheat and burst resulting in personal injury and
property damage.
NOTICE: Under certain conditions, with the charger plugged into the power supply, the charger
can be shorted by foreign material Foreign materials of a conductive nature, such as, but not
limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles
should be kept away from the charger cavities. Always unplug the charger from the power supply
when there is no battery pack in the cavity. Unplug the charger before attempting to clean.
• DO NOT attempt to charge the battery pack with any chargers other than the ones
in this manual The charger and battery pack are specifically designed to work together.
• These chargers are not intended for any uses other than charging DEWALT
rechargeable batteries. Any other uses may result in risk of fire, electric shock or
electrocution.
• Do not expose the charger to rain or snow.
• Pull by the plug rather than the cord when disconnecting the charger. This will
reduce the risk of damage to the electric plug and cord.
• Make sure that the cord is located so that it will not be stepped on, tripped over or
otherwise subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper
extension cord could result in risk of fire, electric shock or electrocution.
• When operating a charger outdoors, always provide a dry location and use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces
the risk of electric shock.
• An extension cord must have adequate wire size (AWG or American Wire Gauge)
for safety. The smaller the gauge number of the wire, the greater the capacity of the cable,
that is, 16 gauge has more capacity than 18 gauge. An undersized cord wll/ cause a drop in
line voltage resulting in loss of power and overheating. When using more than one extension
to make up the total length, be sure each individual extension contains at least the minimum
wire size. The following table shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge
number, the heavier the cord.
Minimum Gauge for Cord Sets
Volts Total Length of Cord in Feet (meters)
Ampere Rating 120V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7)
240V 50 (15.2) f00 (30.5) 200 (61.0) 300 (91.4)
More
Than
0
6
10
12
Not More
Than
6
10
12
16
18
18
16
14
AWG
16
16
16
12
16 14
14 12
14 12
Not Recommended