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ProcessLogix Hardware
(Cat. No. 1757-PLX52)
This document tells you how to install the components of the ProcessLogix™
system, including the:
• chassis and power supply
• 1756-CNB ControlNet communication module
• 1757-PLX52 Process Controller module
• I/O modules
• ProcessLogix server
• ControlNet cabling
We also help you to understand installation requirements.
For installation information and specifications for the Redundancy
TIP
Module, refer to publication 1757-5.15 (shipped with the
1757-SRM Redundancy Module).
For specifications for each module in your system, refer to the
documentation that was shipped with the module(s).
Fo
IMPORTANT
The 1757-PLX52 Process Controller module is supplied with only
the boot code installed. You must configure the module before
you can use it in your system. Refer to the ProcessLogix Software
Installation Manual, publication 1757-5.74, for more information.
Installation Instructions
Publication 1757-5.1 - August 1999
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Summary of Contents for Allen-Bradley ProcessLogix 1757-PLX52
- Page 1 Installation Instructions ProcessLogix Hardware (Cat. No. 1757-PLX52) This document tells you how to install the components of the ProcessLogix™ system, including the: • chassis and power supply • 1756-CNB ControlNet communication module • 1757-PLX52 Process Controller module • I/O modules •...
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Page 2: Important User Information
Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control (available from your local Allen-Bradley office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication. -
Page 3: European Communities (Ec) Directive Compliance
Equipment Requirements and Tests. For specific information required by EN 61131-2, see the appropriate sections in this publication, as well as the Allen-Bradley publication Industrial Automation Wiring and Grounding Guidelines For Noise Immunity, publication 1770-4.1. This equipment is classified as open equipment and must be mounted in an enclosure during operation to provide safety protection. -
Page 4: Installation Requirements
ProcessLogix Hardware Installation Requirements Before you begin installing the system, take a moment to review these system installation requirements. Location The ProcessLogix system is CSA certified and FM approved non-incendive equipment for installation in Class I, Division 2, Group A, B, C & D hazardous (classified) locations. -
Page 5: Installing The Chassis And Power Supply
ProcessLogix Hardware Installing the Chassis and Power Supply Follow this procedure to install the ControlLogix chassis and power supply. Before You Begin Before you begin, gather these tools: • 1/8” slotted screwdriver • 1/4” slotted (#2) or phillips screwdriver • torque screwdriver •... -
Page 6: Install The Power Supply
ProcessLogix Hardware Install the Power Supply 1. Align the power supply’s circuit board with the card guides on the left side of the chassis 2. Slide the power supply in until it is flush with the chassis. 3. Tighten the screw holding the power supply to the chassis. 4. - Page 7 ProcessLogix Hardware Keep wire lengths as short as possible. Earth Ground 20231a-M We recommend using a ground bus because it reduces the IMPORTANT electrical resistance at the connection. Publication 1757-5.1 - August 1999...
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Page 8: Connect Power
ProcessLogix Hardware Connect Power Turn off power lines before connecting power. Failure to ATTENTION do so could cause injury to personnel and/or damage to equipment. ° 1. Use #14 AWG 75 C copper wire. 2. Tighten terminals to a torque of 7 inch-pounds. 3. -
Page 9: Troubleshoot The Power Supply
ProcessLogix Hardware Troubleshoot the Power Supply The ControlLogix power supply has a green LED indicator that remains on during normal operation. If the indicator is off during normal operation, try the following: 1. Verify that line voltage is within the specified range. 2. -
Page 10: Installing The 1757-Plx52 Process Controller Module
ProcessLogix Hardware Installing the 1757-PLX52 Process Controller Module Install the 1757-PLX52 module into slot 1, 3, 5,7, 9, 11, 13 or 15 of the chassis. 1. Align the module circuit board with the top and bottom guides in the chassis. 2. - Page 11 ProcessLogix Hardware Battery Battery holder Holder Battery Battery lead terminal Lead Terminal 3. Align and insert the connector into the battery terminal on the module. A. Turn the plug so that the wires enter the plug from the right. B. Slide the plug over the two-prong male plug in the battery compartment. 4.
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Page 12: Installing I/O Modules
ProcessLogix Hardware 6. Close the module front door. Installing I/O Modules Install I/O modules in any available slot. For information on installing I/O modules, refer to the documentation that was shipped with the module. 1. Align the module circuit board with the top and bottom guides in the chassis. -
Page 13: Setting Up And Configuring The Server
ProcessLogix Hardware Setting up and Configuring the Server To use the server (cat. no. 1757-PLXC) in your ProcessLogix system, you must: • connect server hardware • start and log in to the server ™ • verify RSLinx communication software configuration and the ControlNet server address ™... - Page 14 ProcessLogix Hardware must have a unique address. In this section, we show you how to verify that your communication software is working properly and how to find the server address. Start RSLinx software To start RSLinx: ™ 1. In your Microsoft Windows NT desktop, select ⇒...
- Page 15 1. On the RSLinx Configure Drivers screen, double-click on this line in the Configured Drivers window: AB_KTC-1 CNET MAC Addr:...RUNNING You see the Configure Allen-Bradley KTC(X) Device screen. 1. Verify that the ControlNet address is configured correctly. In the MAC ID field, check that the MAC ID is equal to 20.
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Page 16: Verify The Ethernet Adapter And Tcp/Ip Address
ProcessLogix Hardware Verify the Ethernet Adapter and TCP/IP Address The ProcessLogix server uses Ethernet hardware and the TCP/IP protocol to communicate with client user stations. Even if your system does not have a client user station, you will need to install an adapter and configure a TCP/IP address for proper communication. - Page 17 ProcessLogix Hardware 4. Verify that the configured adapter appears in the list. If it does not appear, you may need to install and configure the adapter yourself. Refer to the documentation accompanying the Ethernet card or loopback adapter for more information. Verify the TCP/IP address Verify the TCP/IP address only if your system will communicate with remote stations.
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Page 18: Installing Controlnet Cabling
ProcessLogix Hardware 4. Write down the information that is displayed in the IP Address and Subnet Mask fields. You will need this information later when you connect other computers to your server. IP Address:________________Subnet Mask:________________ Depending on changes you made to your configuration, you may need to reboot your system. - Page 19 ProcessLogix Hardware To install the cabling: ProcessLogix controller ProcessLogix server ControlNet link 1756-CNB module 20954-M 1. Connect a termination resistor on one side of each dropline. 2. Connect each dropline to a 1786-BNCP cable. 3. Connect the bottom of one dropline to the 1756-CNB module. 4.
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Page 20: Scsa Hazardous Location Approval
ProcessLogix Hardware SCSA Hazardous Location Approval CSA certifies products for general use as well as for use in hazardous locations. Actual CSA certification is indicated the product label as shown below, and not by statements in any user documentation. ÿþýüûúùø÷öøõôùøóòñøðùïõîöîðýõî÷íøûï÷ìëðõøúýêùúé CL I, DIV 2 GP A,B,C,D TEMP... - Page 21 ProcessLogix Hardware Approbation d’utilisation dans des environnements dangereux par la Publication 1757-5.1 - August 1999...
- Page 22 ProcessLogix Hardware La CSA certifie des produits pour une utilisation générale aussi bien que pour une utilisation en environnements dangereux. La certification CSA en vigueur est indiquée par l'étiquette produit et non par des indications dans la documentation utilisateur. Exemple d'étiquette de certification d'un produit par la CSAøé CL I, DIV 2 GP A,B,C,D TEMP...
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Page 23: Specifications
ProcessLogix Hardware Specifications Parameter Operative and Storage Limits Transportation Band Ambient Temp Range 0 to +60°C no fans -40 to 85°C ≤ 1°C/min. ≤ 5°C/min. Temp. Rate of Change Relative Humidity 5 to 95% 5 to 95% (non-condensing) Vibration (3 axes) Frequency 10 to 60 Hz 10 to 60 Hz... - Page 24 Notes: Publication 1757-5.1 - August 1999 PN 957208-55 Supersedes Publication 1757-5.1 - May 1999 © 1999 Rockwell International Corporation. Printed in the U.S.A.
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