Adixen MAGPOWER Operating Instructions Manual
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Adixen MAGPOWER Operating Instructions Manual

Controller for magnetically levitated pumps
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MAGPOWER CONTROLLER
FOR MAGNETICALLY LEVITATED PUMPS

Operating instructions

Operating instructions

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Summary of Contents for Adixen MAGPOWER

  • Page 1: Operating Instructions

    MAGPOWER CONTROLLER FOR MAGNETICALLY LEVITATED PUMPS Operating instructions Operating instructions...
  • Page 2 In order to ensure PPLICATIONS the best possible performance of the The MAGPOWER Controller is a digital and universal controller for equipment and your magnetically levitated turbomolecular pumps, compatible with the complete satisfaction ATHM and ATPM ranges.
  • Page 3 Declaration of Conformity contained in G 100 of this manual. Copyright/Intellectual property: The use of adixen products are subject to copyright and intellectual property rights in force in any jurisdiction. All rights reserved, including copying this document in whole or any part without prior written authorization from adixen Vacuum Products.
  • Page 4 Indicates a potentially hazardous situation which, if not avoided, could result in moderate or minor injury. It may also be used to alert against unsafe prac- tices. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 5 - train operators to use the product if they do not speak the language the manual is written in, - ensure operators know the safe practices to apply when using the product. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 6 - Unbalanced force rejection control A 300 MAGPOWER technical characteristics - Characteristics - Dimensions A 500 Controller accessories - Connection cable - Power line cable - Thermostated cable for thermostatic MT models adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 7 200-240 V - 50/60 Hz Power rating: see the pump operating instructions. Large range of interface Dry contacts interface for status signals and optocoupled control inputs; Selectable Analog 0-10 V output. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 8 A 100 Introduction to the MAGPOWER controller Compact and The MAGPOWER controller is a new generation of controllers. functional All functions to monitor the pumps are integrated into the controller. Convenient interface The front panel of the unit consists of:...
  • Page 9 Not used by customer. 8 Service The thermo output connector is used to control and power the 9 Thermo output heater band (220-240 V). (Wiring characteristics B 440) 10 Power supply connector B 410) adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 10 Electronics Bearing Position Stator sensor Position of Reference Power Correction Rotor amplifiers Electro- magnet Position return adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 11 It ensures the lowest possible levels of noise and vibration. Stator geometric axis Rotor geometric axis Rotor inertia axis adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 12 40 °C Pollution degree applicable Equipment protection IP 20 Indoor use only Industrial use only Transient overvoltages typically pre- Categorie II sent on the mains supply Accept temporary overvoltages on the network adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 13 54,75 (0.2) MAGPOWER (3.46) PREVIOUS ENTER START STOP STATUS STAND BY (8.62) (24.40) avec connecteur droit = 620 Side view (21.26) avec connecteur coudé = 540 Câble pompe (8.16) (17.71) (0.15) adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 14 A460082 - 010 controller. Models 3.5 m 230 V A460082 - 035 230 V A460082 - 050 10 m 230 V A460082 - 100 20 m 230 V A460082 - 200 adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 15 - Analog output signal B 440 Heater band connection for MT models B 450 RS 232 or RS 485 link wiring - RS 232 or RS 485 link wiring - Serial link RS 485 adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 16 In all cases, we recommend keeping the packaging (reusable materials) for further transport of the equipment or for prolonged storage. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 17 Make sure all parts and chambers connected to the inlet, exhaust and purge of the maglev pump can withstand a negative pressure of 1 bar below atmospheric pressure and that they are impervious to damage from vacuum (seals, etc.). adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 18 OSHA requirement 29 CFR.1910.147. If access to the IEC connector is restricted an additional isolation device should be provided, which will be easily accessible by an operator. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 19 Specific operating conditions may exist that require extra caution from users due to the high temperatures generated (outer surfaces > 70° C): Wear protective gloves and leave the pump to cool before working on the product. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 20 Controller can be deteriorated when any objects are introduced or any liquids penetrate into the unit. Make sure no objects enter through the ventilation holes. Keep the unit avay from the liquids. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 21 It precises that any preventive maintenance CHEMICALS LOCATED WHITHIN THE ENCLOSURE Explosure may result in severe injury operation can only be performed by trained personnel. or death. Preventive maintenance must be done by trained personnel only. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 22 - at an ambient temperature between - 5°C (23°F) and +50°C (122°F), - for a period of 1 year maximum. When it is unstored, let it a an ambient temperature during 24 hours before using it. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 23 Avoid to pinch or pull these cables and route them safely. Risk of electric shock: Make sure that main switch is off during electrical connection. Disconnect any main power sources from the product prior to servicing. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 24 Connect the controller to the Make various power supply, and lock the connections if dry connector ( B 410) INPUTS/OUTPUTS are used ( B 430), if not use the plug connector adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 25 Recommended to connect a wire to the pump to the potential earth even in perturbated electromagnetical environment Wiring diagram (typical) Legend: Minimum electrical connections Optional electrical connections recommended by the manufacturer (version M only) ectrical connections (version MT only) adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 26 (feel the « click »). If it is difficult to press and rotate, remove the connector and check the pins on the pump connector (bent pins). Press Rotate adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 27 Insert the connector in accordance The connector is locked. to the main index and then, rotate the ring until the red part isn’t visible (only blue color is visible). adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 28 Identify the main index. controller Index Seal Identify the main index on the female HARTING connector. Plug the female connector in accordance to the main index, and lock the connector. Lock adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 29 High vacuum isolation valve 24 V 24 V DC - 2A max Isolation valve Resistive load* ATHM Valves ATPM * if inductive load, use a wire connector with protection adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 30 Connect this valve as close to the pump exhaust as possible. Connect the valve to the roughing pumping circuit. ATHM ATPM Roughing Customer relay isolation valve Start Roughing pump adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 31 ( B 440). «Water» valve output The voltage delivered on this output depends on the pump temperature and the selected temperature. 24 V DC I max: 500 mA. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 32 Inlet valve +24V Valves «Air» valve output The voltage is delivered on this output during the «venting time» 24 V DC according to the configuration ( C 450). I max: 250 mA. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 33 (A) Time before valve opening (Time to venting different of 0). To modify the time see C300. (B) Time of valve opening (Venting time different of 0). In both cases, the air valve closes when the rotation speed reaches 0 rpm. To modify the time see C300. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 34 These inputs can be controlled by customer equipment external contacts (fig 2). contacts with “input control“ mode Wiring supplied by customer Stop It is necessary to read the following tables for more information. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 35 28, 29, 41, 42 (1) “Input control“ mode: by strapping terminals 39-40, all the (+) terminals are supplied with 15 VDC. Connect the (-) terminals to the dry contact and to the ground. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 36 * This threshold can be set between - 3% and - 50%. It can be accessed on the front panel using the “set up“ and “relay speed“ menu. ** See C 700. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 37 Current 0 mA 15000 mA 60000 rpm 15000 Voltage (V) Factory configuration is set to speed. The pump rotational speed depends of pump models. See the operating instructions of the pump. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 38 Connection Connect the thermostatic cable as follows: Heater band Temperature is regulated by the controller. temperature heater band connector 200-240 V AC driven by the controller adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 39 Hot surfaces are identified by a label-stuck on hot surfaces. The pump housing temperature can reach 75° C. Contact may cause burns. Do not touch. Alternatively, protective gloves may be worn when servicing the product. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 40 Parallel type connection: communication will be lost only on the disconnected pump. RS 232/485 Communication box 9 pin male DB - RS 232/485 RS 232/485 RS 232/485 RS 232/485 End of the line wiring: adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 41 - «INH» mode disable - «INH» mode valid C 700 Standby mode operation “without braking“ or “with braking“ - Without braking - With braking C 800 Detailed description of RS232 and RS485 commands adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 42 Never unplug the pump by disconnecting the main cable. Only the authorized and trained technicians can perform intervention on the product. Located on the controller, this label indicates that the controller musn’t be disconnected when the pump is running. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 43 Refer to the controller Operating instructions to control and monitor the pump chapter C). Refer to the controller Operating instructions if a fault appears ( D 200). adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 44 • used to select or adjust the value of the selected parameter. Validation • used to validate the selection of a menu, parameter or value. ENTER • used to exit the menus and return to the pump parameter display. STATUS adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 45 C 300). C 400). E N T E R C R C : X X X X S N : Y Y Y Y Y Y Y Y adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 46 0 to 100 % 100% after pump/controller/bearing replacement PUMP TIME Pump running time 0 to 65500 h NEW CODING Modify the access code 0 to 65535 * See operating instructions of the pump adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 47 1 or 2 Number of STOP bits 0 to 255 44 (coma) Separator Data separating character Address Number of controller in a multiple 0 to 255 link Return to Set start delay adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 48 0 to 255 sequence in the case of the multiple link Return to Set start delay Default values ENTER ENTER LONWORKS LONWORKS NODE ENTER SUBNET ENTER Retour à Set serial link adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 49 C 300). value Stop the pump by The rotation speed monitoring indicator light goes off. STOP pressing The pump motor is no longer powered, the pump decelerates. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 50 (1 to 10) alert title ENTER Bearings data STATUS FAULT BEARINGS the bearing life time (%) WARNING BEARINGS BEARINGS 100.00/20% and the alert threshold (%) ENTER The bearing life time (% remaining) adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 51 Select the stand-by The pump reaches the standby speed programmed mode C 300). The standby mode can be selected when pump is STAND stopped or in rotation. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 52 START signal. If the set opening time is reached before the pump reaches 0 rpm, the controller displays: KEYB BRK XX H .....BRAKING..Close the valve V2 The level of vacuum in the chamber is maintained. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 53 The normal start-up procedure is to be resumed after power has been restored ( page 1). If the pump is remote controlled: - disable “Remote Start”; - valid “Remote Stop”; - valid again “Remote Start” ( B 430). adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 54 The START/STOP/STANDBY commands are the same as those for the local mode. KEYBOARD XX H HARD XX H LINK XX H ••• XX H XXX = 232 or 485 or NET adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 55 To restart the pump, close the «EXT. SAFETY» contact and start the pump: - in local mode: push the START key; - in remote control mode: open «START» contact then, close it B 430). adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 56 The actions on START, STOP (KEY or REM) are deactivated. “INH” mode valid The controller screen displays XX H “KEY“ or “REM“..STARTING....The controller powers the motor and restores the previous memorized operating status. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 57 Standby speed programmed by the controller. The slowing down is the same than a “Stop” order reception. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 58 CHKVS or CHKXT Returns the checksum of the program (VS or X) Syntax #adrCHKVS<CR>[<LF>] #adrCHKXT<CR>[<LF>] Result #adr,xxxx <CR> in hexadecimal characters adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 59 Result #adr,ok Comments: - This command is disabled in RS 485 operation, the value OFF is required. - Using a loop-type RS 232 network requires «ECHON» operation. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 60 : venting time (max 3599 s, that is 59 mn 59 s) : speed threshold for relay (3 to 50%) : control temperature (30 to 75°C) : bearing threshold (0 to 100%) mmm : bearing current value (0 to 100%) adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 61 STA strings and the display (if cabinet fitted) . Defines the speed set point in stand-by value Syntax #adrRPM, nnnnn<CR>[LF] Result #adr,OK or #adr,ErrX 1, out of range ; 2, parameters 3, context (not in stand by model) adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 62 Centigrade u=1: degrees Fahrenheit 1: Not used b: Returns buzzer choice b=0: whithout b=1: whith r: Returns remote choice r=0: remote mode off r=1: remote mode on Result #adr,OK adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 63 Returns the status of the internal dynamic parameters Syntax #adrSTA<CR> or STA<CR> Result #adr,sss, rrrrr, vvv, www, xxx, yyy, zzz, aa, bbbbb, ccc, ddd, gggggggggggg ggggggggggggg<CR> adr: adress s1: order status STOP serial link STDBY START fault adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 64 D16: yb D17: xb W19: bearing D18: Z W21: act temp. D20: bear. changed W23: pump temp D22: act temp. D24: pump temp. D25: temp. sensor D26: no connect D35: DPRAM MAG adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 65 Defines the version of electronics «extension» + «frequen- cy converter» + «magnetic bearing » + «LONWORKS» Syntax #adrVER<CR>[<LF>] Result #adr,Ve: 1.00, Vv: 1.02, VI: 2.01, Vm: 0.00 (extension) (freq. conv.) (Lon) (magnet) if not LONWORK : VI:0.00 adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 66 D 150 Maintenance frequency D 200 Diagnosis and Troubleshooting - Fault type - When a defect appears - Faults identification - Several defects appear - Fault is not indicated by the controller adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 67 During pump removal, operator could be in contact with process residues on the inlet and exhaust ports which could cause severe injury or death. Ask your safety department for instructions according to the local regulations. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 68 Vacuum Products original spare parts, delivered by adixen Vacuum Products, containing i.e. all its components and sub-assemblies. This obligation will not cover the shipping cost to an adixen Vacuum Products service center. Before returning the product, fill in the safety form, attach it to the product before shipping to the service-repair office closest to you.
  • Page 69 The full overhaul must be performed by manufacturer’s trained personnel. Only controller replacement, inlet screen or pump valve replacement are authorized at the customer’s site. Contact the nearest service center or the service support at the following support.service@adixen.fr e-mail address: adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 70 Contact the Customer Service Converter power The controller is Contact the Customer Service supply problem. disabled. Contact the Customer Service The micro board is The controller is not working. not working. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 71 Try to start the pump: connected. Manual mode: pressing «start». Remote mode: open and close the «start» contact. If the fault happens again Contact Customer Service adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 72 The authorized limit The pump can not Contact the Customer Service BEARINGS for the number of restart. change the emergency bearings. MUST BE landings on the CHANGED emergency bearings has been reached. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 73 (connection cable). If the fault appears again, Contact the Customer Service D 35: Mechanical or electri- No magnetic levi- Reinitialize the controller. DPRAM cal problem. tation, the pump can not start. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 74 The pump does not reach the Leak on the installation. Close the chamber isolation valve. expected speed Start the pump. If the pump reaches the expected speed: the leak is in the chamber. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 75 Check the heating band power supply. Contact Customer Service. «...waiting HEAT ...» after 1h30 Check that the water valve output is supplied with 24 V DC and the water valve is not open. adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 76 Appendix Operating instructions MAGPOWER Controller Detailed contents G 100 Declaration of conformity adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 77 G 100 adixen Vacuum Products - Operating instructions - MAGPOWER Controller...
  • Page 78 F +49 6441 802-202 F +49 6441 802-202 Info@pfeiffer-vacuum.de Info@pfeiffer-vacuum.de www.pfeiffer-vacuum.de www.pfeiffer-vacuum.de adixen Vacuum Products adixen Vacuum Products 98 avenue de Brogny 98 avenue de Brogny 74009 Annecy Cedex - France 74009 Annecy Cedex - France T +33 (0) 4 50 65 77 77...

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