ABB ACS800 User Manual
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ABB ACS800 User Manual

Sine filters
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Summary of Contents for ABB ACS800

  • Page 1 ACS800 User’s Manual Sine Filters...
  • Page 3 Sine Filters ACS800 User’s Manual 3AFE68389178 REV G EFFECTIVE: 15.05.2008 © 2008 ABB Oy. All Rights Reserved.

  • Page 5: Safety Instructions

    Safety instructions Overview This chapter states the general safety instructions that must be followed when installing and operating drives with sine filters. The material in this chapter must be studied before attempting any work on the filters. In addition to the safety instructions given below, read the complete safety instructions of the specific drive (presented in the Hardware Manual accompanying the drive) you are working on.
  • Page 6 Safety instructions...

  • Page 7: Table Of Contents

    Rating table for ACS800-01 drives with a sine filter ....... .
  • Page 8 Rating table for ACS800-11 sine filter drives ........
  • Page 9 ACS800-07 with NSIN0315-6 and EMC filter +E202 ........
  • Page 10 Table of contents...

  • Page 11: About This Manual

    Intended audience The manual is intended for the people who are responsible for installing, commissioning and using sine filters with ACS800 drives. The reader is expected to have a basic knowledge of electrical fundamentals, electrical wiring practices, the drive, and the use of the drive control panel.
  • Page 12 About this manual...

  • Page 13: Sine Filters With Acs800 Drives

    General Sine filters are low-pass filters that suppress the high frequency components of the drive output. The sine filters available for the ACS800 consist of single- or three- phase reactors and delta- or star-connected capacitors. The following diagram shows a drive system with a sine filter.

  • Page 14: Motor Cable Length

    27.06 BC CTRL MODE must be set to COMMON DC. Ambient conditions The ambient condition requirements for the ACS800 also apply to the sine filter(s). See the Hardware Manual of the drive. Effect on the protective functions of the drive...

  • Page 15: Acs800-01 And Sine Filters

    ACS800-01 and sine filters Installation, enclosure and cooling Sine filters for ACS800-01 are available in IP00 and IP23. IP00 filters must be installed in an adequate enclosure or cabinet to ensure safety. The free space around the filter must be at least one third (1/3) of dimension A shown in the dimension drawing on page 44.
  • Page 16 500/510 420/580 290/325 126/142 0120-7 NSIN0120-7 2300 IP00/IP23 500/510 420/580 290/325 126/142 0145-7 NSIN0210-6 4700 1105 IP00 2060 0175-7 NSIN0210-6 4700 1105 IP00 2060 Notes: *Combined value for drive and filter. **Applies to drive only. Sine filters with ACS800 drives...

  • Page 17: Acs800-02 And Sine Filters

    ACS800-02 and sine filters Installation, enclosure and cooling Sine filters for ACS800-02 are available as IP00 kits that include the choke unit, capacitors and cooling fan. The filters must be installed in an adequate enclosure or cabinet to ensure safety.

  • Page 18: Motor Cabling

    5 metres, du/dt filters must be used at the drive output. The cable length between the filter and the motor is not restricted. All other cabling requirements for the ACS800 also apply to the filters. See the Hardware Manual of the drive.

  • Page 19: Rating Table For Acs800-02 Drives With A Sine Filter

    Rating table for ACS800-02 drives with a sine filter Air flow *Heat dis- *Noise Degree of Height Width Depth Weight Drive type sipation level protection cont.max cont.max Frame Filter type Drive Filter Total ACS800-02-… IPxx Three-phase supply voltage 380 V, 400 V or 415 V...

  • Page 20: Acs800-04 And Sine Filters

    ACS800-04 and sine filters Installation, enclosure and cooling (Frames R2 … R6) Sine filters for ACS800-04 (Frames R2 … R6) are available in IP00 and IP23. IP00 filters must be installed in an adequate enclosure or cabinet to ensure safety. The free space around the filter must be at least one third (1/3) of dimension A shown in the dimension drawing on page 44.

  • Page 21: Motor Cabling

    5 metres, du/dt filters must be used at the drive output. The cable length between the filter and the motor is not restricted. All other cabling requirements for the ACS800 also apply to the filters. See the Hardware Manual of the drive.
  • Page 22 **600 ***250 0400-7 NSIN0485-6 9700 1220 1920 IP00 **2060 **400 **600 ***250 Notes: *Combined value for drive and filter. **Estimated for a cabinet that can house the filter. ***Estimated combined weight of cabinet and filter. Sine filters with ACS800 drives...
  • Page 23 **600 ***250 0550-7 NSIN0485-6 12300 1220 1920 IP00 **2060 **400 **600 ***250 Notes: *Combined value for drive and filter. **Estimated for a cabinet that can house the filter. ***Estimated combined weight of cabinet and filter. Sine filters with ACS800 drives...

  • Page 24: Acs800-07 And Sine Filters

    ACS800-07 and sine filters Enclosure and cooling ACS800-07 sine filter drives have the filter fitted in a separate cubicle, protected to IP21, IP22, IP42, IP54 or IP54R. The filters have a dedicated cooling fan that rotates whenever the drive is powered.
  • Page 25 5830 4300 3190-7 3×D4 + 6×R8i 3×NSIN1380-6 2665 2435 15360 2130 6030 4500 3490-7 4×D4 + 6×R8i 3×NSIN1380-6 2770 2530 16080 2130 6430 4800 Note: *Applies to drives protected to IP21 with bottom cable entry/exit. Sine filters with ACS800 drives...

  • Page 26: Acs800-11 And Sine Filters

    ACS800-11 and sine filters Installation, enclosure and cooling Sine filters for ACS800-11 are available in IP00 and IP23. IP00 filters must be installed in an adequate enclosure or cabinet to ensure safety. The free space around the filter must be at least one third (1/3) of dimension A shown in the dimension drawing on page 44.

  • Page 27: Acs800-17 And Sine Filters

    ACS800-17 and sine filters Enclosure and cooling ACS800-17 sine filter drives have the filter fitted in a separate cubicle, protected to IP21, IP22, IP42, IP54 or IP54R. The filters have a dedicated cooling fan that rotates whenever the drive is powered.
  • Page 28 2940-7 6x R8i 3xNSIN1380-6 2460 2500 25200 2130 2315 2051 8630 7200 Note: *Applies to drives protected to IP21 with bottom cable entry/exit. ** 776 mm If 1st. enviroment and common motor terminal not used Sine filters with ACS800 drives...

  • Page 29: Acs800-31 And Sine Filters

    ACS800-31 and sine filters Installation, enclosure and cooling Sine filters for ACS800-01 are available in IP00 and IP23. IP00 filters must be installed in an adequate enclosure or cabinet to ensure safety. The free space around the filter must be at least one third (1/3) of dimension A shown in the dimension drawing on page 44.

  • Page 30: Acs800-37 And Sine Filters

    ACS800-37 and sine filters Enclosure and cooling ACS800-37 sine filter drives have the filter fitted in a separate cubicle, protected to IP21, IP22, IP42, IP54 or IP54R. The filters have a dedicated cooling fan that rotates whenever the drive is powered.
  • Page 31 3170-7 6x R8i 3xNSIN1380-6 2665 2700 25200 2130 2315 2051 8630 7200 Note: *Applies to drives protected to IP21 with bottom cable entry/exit. ** 776 mm If 1st. enviroment and common motor terminal not used Sine filters with ACS800 drives...
  • Page 32 Sine filters with ACS800 drives...

  • Page 33: Appendix - Step-Up Applications

    Appendix – Step-up applications What this chapter contains This chapter contains additional information on step-up applications. All parameter numbers refer to the ACS800 Standard Application Program (version ASXR7210 or later). Principle of a step-up drive system The main idea of a step-up application is that it enables the use of a medium-voltage motor with a low-voltage drive.

  • Page 34: Cable Type

    Cable type Cable between drive and transformer primary The cabling between the drive and the step-up transformer is the normal motor cable type. Recommendations are given in the Hardware Manual of the drive. Cable between transformer secondary and motor The cable is to be chosen according to the application. Unshielded cable can be used.

  • Page 35: Transformer Dimensioning

    Transformer dimensioning Transformer selection is based on the demands of the application. DC components together with the demands for starting torque form the need for voltage boost. A special transformer must be used when the required starting torque is over 50% of nominal torque, or if the motor cable length is over 300 metres (984 ft).

  • Page 36: Secondary Side

    Secondary side The following diagram represents the secondary side of a step-up system. / sqrt(3) / sqrt(3) The impedance of the secondary side equals The system is dimensioned using the nominal current of the motor: Thus, the minimum voltage for the transformer secondary equals ⋅...

  • Page 37: Example

    Example The nominal voltage of the drive in this calculation is 690 V. Motor 3300 V 106 A 50 Hz ϕ 0,82 3300 ------------------- - Ω 17.97 Ω ≈ ⋅ ⇒ 17,97 0,82 Ω 14,74 Ω ⋅ ≈ ⋅ Ω 10,29 Ω ≈...

  • Page 38: Transformer Specification Sheet

    Transformer specification sheet The table below lists items to be submitted to the manufacturer of the transformer. Parameter Specification 1. Quantity and type of transformers 2. Rated power, primary S (kVA) 3. Rated power, secondary S (kVA) 4. Rated voltage, primary U 5.

  • Page 39: Parameter Settings Before Use

    Parameter settings before use The following drive parameter settings should be made before starting up a step-up drive system. 95.04 EX/SIN REQUEST Set the parameter to SIN or EX&SIN. For more information, see the Firmware Manual of the drive. 26.03 IR COMPENSATION 26.04 IR STEP-UP FREQ Voltage boosting is used in step-up applications to achieve a higher starting torque.
  • Page 40 Without IR compensation, the motor can only give a very low starting torque at its nominal current. A typical relation between the starting torque and current is shown below. T / T rated I / I rated The current depends on the demand for starting torque. The magnetizing current of the motor equals ϕ...

  • Page 41: Example

    At frequency f, the normally required voltage equals ⋅ --- - U input Thus, the required boost equals drop,primary ⋅ --------------------------------------------- - 100% BOOST The transformer is dimensioned according to the specified voltage boost. Example In this example, the voltage boost (BOOST) is calculated for a 50% torque. The motor data etc.
  • Page 42 In practice, the voltage boost is achieved through IR compensation. In the example, the parameter 26.03 IR COMPENSATION should be set to 6% (0.06 × 690 V = 41.4 V). IR compensation should start at approximately slip frequency in order to avoid transformer saturation. This can be achieved using parameter 26.04 IR STEP-UP FREQ.

  • Page 43: Illustrations

    Illustrations What this chapter contains This chapter contains dimensional drawings, circuit diagrams and installation examples of sine filters. The dimensional drawings show the dimensions of the cabinets, drive and filter cubicles, and cable connection points and lead-throughs. Illustrations...

  • Page 44: Nsin0006-5

    NSIN0006-5…NSIN0140-5, NSIN0011-7…NSIN0120-7 Dimensions IP00 Dimensions (mm) Weight Filter type Fixing (kg) NSIN0006-5 NSIN0016-5 14.5 NSIN0020-5 NSIN0025-5 NSIN0030-5 25.5 NSIN0040-5 33.5 NSIN0050-5 NSIN0060-5 NSIN0070-5 NSIN0100-5 NSIN0120-5 NSIN0140-5 NSIN0011-7 NSIN0020-7 25.5 NSIN0025-7 NSIN0040-7 41.5 NSIN0060-7 NSIN0070-7 74.5 NSIN0120-7 125.5 Illustrations...

  • Page 45: Ip23

    IP23 Dimensions (mm) Weight Filter type (kg) NSIN0006-5 NSIN0016-5 25.5 NSIN0020-5 NSIN0025-5 NSIN0030-5 36.5 NSIN0040-5 44.5 NSIN0050-5 NSIN0060-5 NSIN0070-5 NSIN0100-5 NSIN0120-5 NSIN0140-5 NSIN0011-7 NSIN0020-7 36.5 NSIN0025-7 NSIN0040-7 57.5 NSIN0060-7 NSIN0070-7 90.5 NSIN0120-7 141.5 Illustrations...

  • Page 46: Photographs

    Photographs IP00 (example) IP23 (example) Illustrations...

  • Page 47: Ip23, Cover Removed (Example)

    IP23, cover removed (example) Illustrations...

  • Page 48: Nsin0210-6, Nsin0315-6, Nsin0485-6 For Acs800-02/04

    NSIN0210-6, NSIN0315-6, NSIN0485-6 for ACS800-02/04 Circuit diagram Illustrations...

  • Page 49: Dimensional Drawing - Choke Module

    Dimensional drawing – choke module Illustrations...

  • Page 50: Installation Example

    Installation example Illustrations...
  • Page 51 (continued) Direction Description Vertical support plate of airflow Upper fixing points (obscured) Choke module Terminals Temperature supervision wiring Lower fixing points Horizontal support plate/air baffle Cooling fan Capacitors Illustrations...

  • Page 52: Nsin0900-6, Nsin1380-6 For Acs800-02/04

    NSIN0900-6, NSIN1380-6 for ACS800-02/04 Circuit diagram Illustrations...

  • Page 53: Cooling Fan Wiring

    Cooling fan wiring Illustrations...

  • Page 54: Dimensional Drawing - Choke Module (Nsin0900-6)

    Dimensional drawing – choke module (NSIN0900-6) Illustrations...

  • Page 55: Dimensional Drawing - Choke Module (Nsin1380-6)

    Dimensional drawing – choke module (NSIN1380-6) Illustrations...

  • Page 56: Installation Example (Nsin0900-6)

    Installation example (NSIN0900-6) Illustrations...
  • Page 57 (continued) Direction of airflow Description Description Terminals Fixing points Choke module Cooling fan Temperature supervision wiring Capacitors Horizontal support plate/air baffle Illustrations...

  • Page 58: Installation Example (Nsin1380-6)

    Installation example (NSIN1380-6) Illustrations...

  • Page 59: Acs800-07 With Nsin0210-6 Or Nsin0315-6

    ACS800-07 with NSIN0210-6 or NSIN0315-6 Illustrations...
  • Page 60 (continued) Illustrations...

  • Page 61: Acs800-07 With Nsin0315-6 And Emc Filter +E202

    ACS800-07 with NSIN0315-6 and EMC filter +E202 Illustrations...
  • Page 62 (continued) Illustrations...

  • Page 63: Acs800-07 With Nsin0485-6

    ACS800-07 with NSIN0485-6 Illustrations...
  • Page 64 (continued) Illustrations...

  • Page 65: Acs800-07 With Nsin0485-6 And Emc Filter +E202

    ACS800-07 with NSIN0485-6 and EMC filter +E202 Illustrations...
  • Page 66 (continued) Illustrations...

  • Page 67: Acs800-07 With Nsin0900-6 Or Nsin1380-6

    ACS800-07 with NSIN0900-6 or NSIN1380-6 Illustrations...
  • Page 68 (continued) Illustrations...

  • Page 69: Acs800-07 With Nsin0900-6 And Emc Filter +E202

    ACS800-07 with NSIN0900-6 and EMC filter +E202 Illustrations...
  • Page 70 (continued) Illustrations...
  • Page 72 ABB Oy ABB Inc. ABB Beijing Drive Systems Co. Ltd. AC Drives Automation Technologies No. 1, Block D, A-10 Jiuxianqiao Beilu P.O. Box 184 Drives & Motors Chaoyang District FI-00381 HELSINKI 16250 West Glendale Drive Beijing, P.R. China, 100015 FINLAND...

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