Fortador Pro Plus Operating Manual

Fortador Pro Plus Operating Manual

Industrial steam cleaner

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Summary of Contents for Fortador Pro Plus

  • Page 2: Note

    NOTE Before starting, read this operating manual carefully in order to avoid improper use or situations that may be dangerous for people, animals or objects. The manufacturer shall bear no responsibility and shall exclude the possibility to apply guarantee terms in the following cases: any misuse or use in improper conditions, any damage resulting from normal wear- out or aging, inappropriate application, neglect, improper operation or storage, exposure to moisture, arbitrary modification or repair, improper installation, using wrong power supply...
  • Page 3: Table Of Contents

    CONTENTS Note ....................................Contents ..................................Introduction................................. Technical specification and description of the machine ..................Description of the machine ............................Safety requirements ..............................Unpacking ................................. Before each start-up ............................... How to install and use the machine for the first time ..................Cleaning ..................................
  • Page 5: Introduction

    The solutions used, which only occur in FORTADOR steam cleaner, make it possible to make the machine operation easier and faster. The possibility to feed two different detergents at the same time is a solution that has never been used so far.
  • Page 6: Technical Specification And Description Of The Machine

    TECHNICAL SPECIFICATION AND DESCRIPTION OF THE MACHINE Technical data Power supply 230 V, 50 / 60 Hz or 110 V, 50 / 60 Hz Power 650 W + 1150 W (vacuum cleaner) Protection class IPX 4 Working pressure 12 - 16 bar Maximum pressure 20 bar Steam temperature...
  • Page 7: Description Of The Machine

    DESCRIPTION OF THE MACHINE 1. Detergent, water, and fuel tanks 2. Boiler 3. Hydraulic line, washing – solenoid valve, valve 4. Hydraulic line, cleaning – wet steam sensor, skew filter 5. Pressure sensor (presostat) 6. Burner 7. Fuel filter – fuel filter valve, tank fuel drain valve 8.
  • Page 8: Safety Requirements

    SAFETY REQUIREMENTS The FORTADOR steam cleaner is an industrial machine that must not be operated by persons who are not aware of hazards associated therewith. Guidelines and recommendations contained in this Manual must be properly understood and obeyed if the condition of the machine proper and safe operation of is to be fulfilled.
  • Page 9 • The machine should be installed on stable level ground. got damaged or was left outdoors or flooded, contact Make sure that its front wheels are secured during our service dept.: help@fortador.com operation. • Do not try to pull or lift the machine by its power supply •...
  • Page 10: Unpacking

    UNPACKING STANDARD ACCESSORIES 1. Carefully remove the machine from its packaging. 2. Check if the machine has not been damaged while being shipped. 3. Check if its standard equipment is complete. We recommend to keep the packaging. Vacuum cleaner with accessories, 1 set Packaging dimensions Cleaning hose, 2 pieces Dual washing hose, 1 piece...
  • Page 11: Before Each Start-Up

    BEFORE EACH START-UP In order to provide for the machine’s proper and safe operation, this procedure should be conducted before it is started. Residual current circuit 1. Check if your hoses have been properly connected. breaker 2. Make sure that your valves work properly. 3.
  • Page 12: How To Install And Use The Machine For The First Time

    HOW TO INSTALL AND USE THE MACHINE FOR THE FIRST TIME FORTADOR PRO+ machine starting procedure. Re-fill the fuel tank with DIESEL as per the orange arrow mark. Connect the hoses to quick connector. Make sure that quick connector is properly installed.
  • Page 13 Touch the button on the display to start the machine. The machine will begin to automatically fill the boiler with water, and the burner will be activated as soon as the minimum water level is reached. After 2-7 minutes, the pressure will reach 16 bar. Such message will be displayed on the screen.
  • Page 14: Cleaning

    CLEANING Holding the gun in both hands, press the trigger. Note: high pressure results in gun recoil when its trigger is pressed. Be careful! Work using both hands. Pull the hose, do not pull the gun! Do not pull the gun by the hose! While moving from one area to another, never pull the gun, as this may lead to the connection of the hose with the gun or the gun itself getting damaged.
  • Page 15 In order to remove heavy soiling, it may be required to use some detergent together with steam jet. Before activating this function, re-fill the DETERGENT 2 tank with detergent diluted in water in proportions as described in the detergent label. NOTE: Failure to obey this sequence may lead to detergent pump getting damaged! It is not recommended to use high-foam and...
  • Page 16: Washing

    WASHING Re-fill the DETERGENT 1 tank with the washing agent diluted in water in proportions as described on the detergent label. It is not recommended to use high-foam and acid pH reaction cleaning detergents. Remove the cloth filter from the vacuum cleaner. Connect vacuum cleaner to the machine socket.
  • Page 17 Start washing, making sure to move your washing gun only from top to bottom (for a vertical surface) or towards you (for a horizontal surface), dispensing the detergent all the time to provide for best washing effects. While washing, your vacuum cleaner should be kept switched on all the time, so that it can draw in the condensed steam from the surface being washed.
  • Page 18: Control Panel Functions

    CONTROL PANEL FUNCTIONS Main screen Current boiler pressure Green background of indicators indicator means that the fluid level is sufficient. Wet steam feed Detergent 2 feed starting button starting button (cleaning) Water level indicator Detergent 1 When indicators are shown with a red level indicator background, it means that fluids are Fuel level...
  • Page 19 Serial no. display screen Machine serial no. Return to Main Screen Worked hours count display screen Worked hours count display Return to Main Screen...
  • Page 20: Switch-Off Procedure

    SWITCH-OFF PROCEDURE In order to prolong your FORTADOR machine lifetime, take due care of your machine and obey the Switch-Off Procedure as presented herein. Switch off the machine using the button on the touch screen, and then disconnect it from its power supply. NOTE: Failure to observe this sequence may result in damage to the machine’s controller.
  • Page 21 Place the machine so that the boiler draining outlet is directed into the open space. Carefully open valve no. 19, paying special attention to the steam that is coming from the outlet. High-pressure steam jet may lead to serious burns! Drain the boiler completely, leaving valve no.
  • Page 22: Maintenance Plan

    MAINTENANCE PLAN The FORTADOR steam cleaner is made of best materials. In order to keep it in its perfect condition, it requires scheduled maintenance in line with the below maintenance plan. TIME INTERVAL MAINTENANCE OPERATIONS (WORK HOURS COUNT) Clean the water filter and the fuel...
  • Page 23: Faq

    Fig. 1 Fig. 2...
  • Page 24 Fig. 3 Steam line, cleaning Fig. 4 Steam line, washing...
  • Page 25 1 problem Diagnosis Freezing tubes in the boiler supply line in winter time, This indicates that the machine has been left in freezing bubbles in the water line tubes, broken water filter, conditions at temperature below 0°C without having faulty water pump. emptied the boiler and the water flow line.
  • Page 26 When the boiler is heated up (16 bar), leave the it through the individual cleaning and washing hoses. machine for approx. 5 - 30 minutes, depending on The machine is descaled now. the system’s scaling degree, in order to completely dissolve the scale.
  • Page 27 Prevention Regularly descale and protect the FORTADOR washer water line against freezing. Do not allow the water pump to be run dry. Solution Fill them water tank to the full, so that the water level in the tank is above the water filter height. Loosen the water filter cup, so that the filter can be freely filled with water, remove the transparent tube from water pump inlet and let this tube fill up too, and then slide it fast back to its original location.
  • Page 28 When we have a reduction of density of the air, there is, at equal volume, a lower amount of oxygen, so to burn the same amount of fuel, it is necessary a bigger air volume. Since there is no possibility of increasing the air flow through the burner ventilation, it is necessary to reduce the amount of fuel to be burned down.
  • Page 29 Solution Properly adjust the composition of the fuel / air mixture. Remove the burner’s black cover. a) Make sure that the burner’s heating power setting corresponds to boiler size. This adjustment is made using Fig.7 element 1 by turning a screwdriver to the left or right. b) Initial setting of the air damper is made by turning the adjustment screw Fig.
  • Page 30 Setting the burner’s heating power in line View of the burner having been removed from the machine with the plate placed as in Fig. above View from the top, with its protective cover removed 9 problem Diagnosis Touching the machine or the hose results in a soft •...
  • Page 31 Residual-current circuit-breaker with overcurrent protection protects the user against touch voltage and leakance. It is absolutely necessary to test it as described in “Before each start-up” chapter by pressing the Test button in normal operation mode. When the Test button is pressed, this safety device should be activated to disconnect power. In various machines’ residual-current circuit-breakers, the Test button is located as below.
  • Page 32: Lamborghini Burner Error Codes And Ways They Are Indicated

    Lamborghini burner error codes and ways they are indicated MACHINE STATUS INDICATOR Condition LED colour Standby mode, other intermediary No light modes Fuel heating in the burner starting Yellow phase, waiting time max. 5 seconds Fuel / air mixture ignition stage Yellow, flashing Proper operation Green...
  • Page 33: Diagnosis Of Burner Equipment Elements, Errors And Reasons For Its Operation Blockage

    Diagnosis of burner equipment elements, errors and reasons for its operation blockage List of Anomalies Visual information Possible reasons No flame presence signal from the infrared burner sensor • damaged fuel valve, • damaged flame detector, 2 flashes • improper burner fuel / air mixture composition setting, or no fuel, •...
  • Page 34: List Of Spare Parts, And The Machine's Exploded View Drawings

    Approved by Date Andrzej Nocuń Janusz Mizerski Anna Wiraszka 2016-12-05 FORTADOR Fortador PRO+ Drawing is owned by FORTADOR. Use and distribution without the consent of the owner is prohibited. Scale Sheet PRO-000-000 1 : 11 1 / 1 Part No.
  • Page 35 Checked by Approved by Andrzej Nocuń Janusz Mizerski Anna Wiraszka 2016-12-08 FORTADOR Fortador PRO+ Drawing is owned by FORTADOR. Use and distribution without the consent of the owner is prohibited. Scale Sheet PRO-000-002 1 / 1 1 : 5 Part No.
  • Page 36 Approved by Date Andrzej Nocuń Janusz Mizerski Anna Wiraszka 2016-12-08 FORTADOR Fortador PRO+ Drawing is owned by FORTADOR. Use and distribution without the consent of the owner is prohibited. Scale Sheet PRO-000-004 1 / 1 1 : 1 Part No.
  • Page 37 Checked by Approved by Andrzej Nocuń Janusz Mizerski Anna Wiraszka 2016-12-08 FORTADOR Fortador PRO+ Drawing is owned by FORTADOR. Use and distribution without the consent of the owner is prohibited. Scale Sheet PRO-000-006 1 : 1 1 / 1 Part No.
  • Page 38 Approved by Date Andrzej Nocuń Janusz Mizerski Anna Wiraszka 2016-12-08 FORTADOR Fortador PRO+ Drawing is owned by FORTADOR. Use and distribution without the consent of the owner is prohibited. Scale Sheet PRO-000-008 1 / 1 2 : 3 Part No.
  • Page 39 Checked by Approved by Date Andrzej Nocuń Janusz Mizerski Anna Wiraszka 2016-12-08 FORTADOR Fortador PRO+ Drawing is owned by FORTADOR. Use and distribution without the consent of the owner is prohibited Scale Sheet PRO-000-010 1 : 16 1 / 1...
  • Page 40 Draw No. Quantity Part No. FORTADOR Fortador PRO+ SH00085 PRO-000-001 SH00077 PRO-000-005 SE00174 PRO-000-004 Drawing is owned by FORTADOR. Use and distribution SH00084 PRO-000-001 SH00072 PRO-000-005 SH00077 PRO-000-005 without the consent of the owner is prohibited. Version PRO-001-000 PRO-000-002 SE00012...
  • Page 41: Ce Attestation Of Conformity

    CE ATTESTATION OF CONFORMITY Fortador K.A. Traczyńscy Sp.J. Applicant Aleja Krakowska 108 05-090 Sękocin Stary, Poland Fortador K.A. Traczyńscy Sp.J. Manufacturer Aleja Krakowska 108 05-090 Sękocin Stary, Poland Equipment Under Test Steam cleaner / washer Trade Name Fortador Model Name...
  • Page 42: Transport

    TRANSPORT The machine can be transported by any means of transport, provided that it is properly fastened (e.g. using straps) and secured against damage in its original box delivered together with the machine. Make sure that the machine’s front wheels are correctly secured, and that straps are properly tensioned to avoid the machine moving.
  • Page 43: Final Remarks

    FINAL REMARKS When properly operated and maintained, this FORTADOR steam cleaner can provide long years of reliable operation. Problems that may occur when using the machine should be solved before it is started. While operating any machine, it is necessary to know its normal operation in order to be able to identify its improper operation.
  • Page 44 www.fortador.com...

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