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OPERATING, MAINTENANCE
& PARTS MANUAL
UNIVERSAL
TROLLEY
Available in 1t, 2t & 3t capacities
Follow all instructions and warnings for inspecting,
maintaining and operating this trolley.
The use of any trolley presents some risk of personal injury
or property damage. That risk is greatly increased if proper
instructions and warnings are not followed. Before using this
trolley, each operator should become thoroughly familiar
with all warnings, instructions and recommendations in this
manual. Retain this manual for future reference and use.
Forward this manual to the trolley operator. Failure to
operate the equipment as directed in this manual may cause
injury. Should you have any questions regarding this
product, please call Columbus McKinnon.
The hoisting equipment described in this manual is
intended for industrial use only and should not be used
to lift, support or otherwise transport people.
GENERAL INFORMATION:
ANSI B30.11 compliant. The UT series trolleys are designed
to be used with several Columbus McKinnon hoists up to
a capacity of 3 metric tons. Safety lugs, machined wheels
and sealed bearings are included with each trolley.
Rubber bumpers are available as an option.
Plain or Geared-Type
•
LOAD RATINGS:
Before installing, make certain the capacity of the hoist does not
exceed the capacity of the trolley and the supporting structure is
capable of supporting the load, hoist and trolley.
INSTALLATION:
Adjustable flange width ranges are 2.3" to 8.6" and may be
mounted on either American Standard Beams or Wide-Flange
Beams. Proper adjustment is obtained by positioning the washers
and spacers to achieve a beam to wheel flange spacing of
approximately 1/16". See pages 4 and 5 of this manual for
recommended guidelines.
MAINTENANCE / INSPECTION:
The trolley should be inspected periodically for evidence of excess
wear or overload and its continued ability to support the load.
The frequency of inspection will depend on the severity of use.
It is recommended that the user begin with a monthly inspection
and extend periods to quarterly, semi-annually or annually based
on monthly experience. Any worn parts should be replaced
immediately. The trolley should be visually inspected for the
following conditions: loose hardware, sideplate damage or bending,
cracks or distortion, wheel wear or cracks and worn bearings.
P/N 33339401 Rev AB August 2018
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Summary of Contents for CM LODESTAR
- Page 1 OPERATING, MAINTENANCE & PARTS MANUAL UNIVERSAL TROLLEY Available in 1t, 2t & 3t capacities Plain or Geared-Type • LOAD RATINGS: Follow all instructions and warnings for inspecting, maintaining and operating this trolley. Before installing, make certain the capacity of the hoist does not The use of any trolley presents some risk of personal injury exceed the capacity of the trolley and the supporting structure is or property damage.
-
Page 2: General Information
THE UNITED STATES AND IN CANADA As a CM Hoist and Trolley user you are assured of reliable repair and parts services through a network of Master Parts Depots and Service Centers that are strategically located in the United States and Canada. -
Page 3: Table Of Contents
TABLE OF CONTENTS General Information ..............1 Load Ratings ................1 Installation ................1 Maintenance / Inspection ............1 Electric/Air Hoist Suspension Kits ......... 3 UT Washer & Spacer Placement ........4-5 UTG Geared Hand Drive Installation ........6 UT Parts List ................7 Declaration of Conformity ............ -
Page 4: Electric/Air Hoist Suspension Kits
ELECTRIC/AIR HOIST SUSPENSION KITS The CM Universal Trolley is designed to suspend several electric and air chain hoist models that are part of the CMCO family of brands. Select the appropriate Suspension Kit for your specific hoist listed below. HOIST... -
Page 5: Ut Washer & Spacer Placement
3/16 to 1/4 inch greater than the beam flange width if runway system includes sharp curves. Also, the use of other than CM supplied washers and spacers may result in trackwheel to beam flange variations and thus the recommendations in the following tables will not apply. - Page 6 UT WASHER & SPACER PLACEMENT (CONTINUED) Each washer/spacer chart shows the available trackwheel flange width setting from minimum to maximum. To center the hoist under the beam, use the same amount of washers and spacers between the lug adapter and sideplates. The amount of washers and spacers on the outside of the sideplates does not have to be the same.
-
Page 7: Utg Geared Hand Drive Installation
STALLATION The CM Universal Trolley is available in both plain and geared trolley models. The CM UT is designed to be easily converted from plain to geared in the field. Simply attach the appropriate geared hand drive assembly to the geared sideplate as shown. -
Page 8: Ut Parts List
UT PARTS LIST PART NUMBER ITEM DESCRIPTION KIT CONTENTS NUMBER 2 - geared wheels, 1 - geared sideplate, 2 (UT1 & UT2) or 4 (UT3) - bearings, SIDEPLATE KIT, GEARED 11843108 23554608 33336308 4 - retaining rings, 2 - axles, 2 - nuts and 2 - washers 1 - geared wheel, 2 - retaining rings, 1 (UT1 &... -
Page 9: Declaration Of Conformity
NOTES P/N 33339401 Rev AB August 2018 UNIVERSAL TROLLEY... - Page 10 NOTES P/N 33339401 Rev AB August 2018 UNIVERSAL TROLLEY...
- Page 11 WARRANTY LIMITATION OF WARRANTIES, REMEDIES AND DAMAGES INDEMNIFICATION AND SAFE OPERATION C. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY THIRD PARTY WITH RESPECT TO ANY GOOD OR REPLACEMENT PART, Buyer shall comply with and require its employees to comply with direc- WHETHER IN CONTRACT, TORT OR OTHER THEORY OF LAW, FOR tions set forth in instructions and manuals furnished by Seller and shall LOSS OF PROFITS OR LOSS OF USE, OR FOR ANY INCIDENTAL,...
- Page 12 DECLARATION OF CONFORMITY In accordance with Machinery Directive 2006/42/EC (Appendix II A) We hereby declare, that the design, construction and Description: Trolley UT commercialized execution of the below mentioned Capacity: 1000 - 3000 kg machine complies with the essential health and safety Machine Type: Hoisting equipment requirements of the EC Machinery Directive.
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