Dynisco IPX II Series Operating Manual

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P/N 974100

05/05 Rev. F

ECO # 29918

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Page 1 IPX II Series IPX II Series IPX II Series IPX II Series IPX II Series Smar ar ar ar art t t t t Pr Pr Pr Pr Pre e e e e s s s s s s s s s s ur ur ur ur ure e e e e T T T T T r r r r r an...
Page 3: Table Of Contents
T T T T T C C C C C ABLE ABLE ABLE ABLE ABLE OF ONTENTS ONTENTS ONTENTS ONTENTS ONTENTS Content Content Content P P P P P ag ag ag ag age e e e e Icon Icon Icon Content Content...
Page 4 T I O N T I O N This manual applies to the IPX II series only. It must be kept near the equipment in a readily and immediately accessible location at all times. The content of this manual must be read, understood and followed in all points by all relevant people.
Page 5: General
E E E E E XPLANA XPLANA XPLANATION TION TION TION OF OF IC IC IC IC ICONS XPLANA XPLANA TION The manual uses icons to indicate information pertaining to safety: Risk of destruction or damage to equipment, machines or installations General danger to life or limb Specific danger to life or limb You MUST do this...
Page 6: Notes On Safety
2. 2. 2. 2. 2. N N N N N OTES OTES OTES OTES OTES ON ON SAFETY SAFETY SAFETY SAFETY SAFETY The operator or owner of the larger overall system is responsible for following the safety and accident prevention regulations that apply to the specific application. T T T T T o o o o o x x x x x ic ic ic ic ic h h h h haz az az az azar ar ar ar ard! d! d! d! d! The IPX II contains a small amount of mercury (Hg) as its transmission medium.
Page 7 Operate only with an intrinsically safe, EMC compliant power supply with the following specifications when employing the pressure 4-20mA output: Supply voltage max. 30 V DC Current output max. 125 mA Power output max. 900 mW Inductivity max. 0.26 mH Capacity max.
Page 8: Technical Data
3. 3. 3. 3. 3. T T T T T D D D D D E E E E E CHNICAL CHNICAL CHNICAL CHNICAL CHNICAL A A A A A T T T T T A A A A A Ordering guide ........................
Page 9 E E E E E XAMPLE XAMPLE XAMPLE FOR FOR ORDERING ORDERING ORDERING ORDERING XAMPLE XAMPLE ORDERING S S S S S AFET AFET AFETY Y Y Y Y RELA RELA RELA RELATED TED S S S S S PE PECIFICA CIFICA CIFICA...
Page 10 3.4.1 3.4.1 3.4.1 3.4.1 3.4.1 1192 1192 1192 1192 1192 , , , , , 1194 1194 1194 1194 1194 A A A A A X X X X X X X X X X X X X X X X X X X X ±0.15% (20% to 100% f.s.) ±0.25% (0% to 20% f.s.)
Page 11 3. 3. 3. 3. 3.5 5 5 5 5 P P P P P RES S S S S SURE SURE SURE SIDE SURE SIDE SIDE SIDE C C C C C ONNE ONNE ONNE ONNECTION CTION CTION CTION SURE SIDE ONNE CTION...
Page 12 Supply voltage 12-30 VDC for EEx ia IIC T4 12-42 for FM approved explosion proof models Power consumption -20 mA Zero balance (xx192x and xx194x) 0.25% for 3000 psi and above 0.5% for 1500 psi (xx193x and xx195x) 0.25% for 1500 psi and above 0.5% for 750 psi T T T T T EMPERA...
Page 13 Surge Immunity DIN EN 61000-4-5 1995 + A1:2000 Conducted Disturbences DIN EN 61000-4-6 1996 + A1:2000 Power Frequency Magnetic Field DIN EN 61000-4-8 1993 + A1:2001 3.11 3.11 3.11 M M M M M 3.11 3.11 A A A A A TERIALS TERIALS TERIALS TERIALS...
Page 14 Fig. 3-1 Fig. 3-1 IPX II Models S1192, S2192, N1192 & N2192 IPX II Models S1192, S2192, N1192 & N2192 Fig. 3-1 Fig. 3-1 IPX II Models S1192, S2192, N1192 & N2192 Fig. 3-1 IPX II Models S1192, S2192, N1192 & N2192 IPX II Models S1192, S2192, N1192 &...
Page 15 Fig. 3-2 Fig. 3-2 IPX II Models S1193, S2193, N1193 & N2193 IPX II Models S1193, S2193, N1193 & N2193 Fig. 3-2 Fig. 3-2 IPX II Models S1193, S2193, N1193 & N2193 Fig. 3-2 IPX II Models S1193, S2193, N1193 & N2193 IPX II Models S1193, S2193, N1193 &...
Page 16 Fig. 3-3 Fig. 3-3 IPX II Models S1194, S2194, N1194 & N2194 IPX II Models S1194, S2194, N1194 & N2194 Fig. 3-3 Fig. 3-3 IPX II Models S1194, S2194, N1194 & N2194 Fig. 3-3 IPX II Models S1194, S2194, N1194 & N2194 IPX II Models S1194, S2194, N1194 &...
Page 17 Fig. 3-4 Fig. 3-4 IPX II Models S1195, S2195, N1195 & N2195 IPX II Models S1195, S2195, N1195 & N2195 Fig. 3-4 Fig. 3-4 IPX II Models S1195, S2195, N1195 & N2195 Fig. 3-4 IPX II Models S1195, S2195, N1195 & N2195 IPX II Models S1195, S2195, N1195 &...
Page 18 Fig. 3-5 Fig. 3-5 IPX II Models E1192 & E2192 IPX II Models E1192 & E2192 Fig. 3-5 Fig. 3-5 IPX II Models E1192 & E2192 Fig. 3-5 IPX II Models E1192 & E2192 IPX II Models E1192 & E2192...
Page 19 Fig. 3-6 Fig. 3-6 IPX II Models E1193 & E2193 IPX II Models E1193 & E2193 Fig. 3-6 Fig. 3-6 IPX II Models E1193 & E2193 Fig. 3-6 IPX II Models E1193 & E2193 IPX II Models E1193 & E2193...
Page 20 Fig. 3-7 Fig. 3-7 IPX II Models E1194 & E2194 IPX II Models E1194 & E2194 Fig. 3-7 Fig. 3-7 IPX II Models E1194 & E2194 Fig. 3-7 IPX II Models E1194 & E2194 IPX II Models E1194 & E2194...
Page 21 Fig. 3- Fig. 3-8 Fig. 3- Fig. 3-8 IPX II Models E1195 & E2195 IPX II Models E1195 & E2195 Fig. 3- Fig. 3- Fig. 3-8 Fig. 3-8 IPX II Models E1195 & E2195 Fig. 3- Fig. 3-8 IPX II Models E1195 & E2195 IPX II Models E1195 &...
Page 22: Function
Dynisco’s standards. The IPX II Series is designed for applications that require high accuracy, even under wide variations in process temperature. With the capability for up to 6-to-1 span turndown, one pressure range can be used in several different applications, reducing spare parts inventory.
Page 23 HART Communicator (product of Emerson). The Model 275 can communicate with IPX II Series transmitters from the control room, at the transmitter site, or from any convenient junction box or wiring termination point in the measurement loop. The model 275 may be used to configure the IPX II Series of transmitters or to test the control loop.
Page 24 4 and 20 milliamps for an output current proportional to the applied pressure. Fig. 4- Fig. 4-2 2 2 2 2 Functioning Principle of the PT of the IPX II Series Fig. 4- Functioning Principle of the PT of the IPX II Series...
Page 25 Figure 4-3 illustrates typical wiring connections between the HART Communicator and any compatible device. Fig. 4- Fig. 4-3 3 3 3 3 C C C C C onnectin Fig. 4- onnectin onnectin g the HAR g the HAR ommu ommu nicat at at at ator t or t or t...
Page 26: Transport/Delivery
5. 5. 5. 5. 5. T T T T T RANS RANS RANSPOR RANS RANS PORT T T T T ELIVERY ELIVERY ELIVERY ELIVERY ELIVERY Transport / packing / transport damage ................26 Storage ..........................26 Scope of delivery ........................ 26 T T T T T o o o o o x x x x x ic ic ic ic ic h h h h haz az az az azar ar ar ar ard! d! d! d! d! The PT contains a small amount of mercury (Hg) as its transmission medium.
Page 27: Assembly
To produce the 1/2-20 UNF mounting hole, use only D D D D D YNISC YNISC YNISC YNISC YNISCO O O O O machining tool kit (DYNISCO P/N 200925). To produce the M18 x 1.5 moutning hole, use only D D D D D YNISC YNISC YNISC...
Page 28 Fig. 6-2 Fig. 6-2 Mounting hole xx193xx Fig. 6-2 Mounting hole xx193xx Mounting hole xx193xx Mounting hole xx193xx Fig. 6-2 Fig. 6-2 Mounting hole xx193xx 1.000 MIN FULL THD 25.4mm M18 X 1.5 .160 .004 4.1mm .638 - A - .634 16.2mm 16.1mm...
Page 29 FLANGED MODELS MODELS HECKING CKING CKING THE THE MOUNTING MOUNTING MOUNTING HOLE HOLE HOLE FLANGED FLANGED MODELS MODELS MODELS • Paint the test bolt DYNISCO on the marked area (figure 6-5, item 1) with marking ink up to the thread.
Page 30 Fig. 6-5 Fig. 6-5 T T T T T e e e e e s s s s s t t t t t Bo Fig. 6-5 Bolt lt lt lt lt w w w w with M ith M ith M arkin in in in ing Ink g Ink...
Page 31 Before mounting the PT, ensure that the mounting hole is free from plastic residue. Remove plastic residue with the D D D D D YNISC YNISC YNISC YNISCO O O O O cleaning tool kit. A test bolt is included with this cleaning YNISC set.
Page 32 Fig. 6-6 Fig. 6-6 Mounting Example for Sensor Portion of IPX II with Flexible Stem Mounting Example for Sensor Portion of IPX II with Flexible Stem Fig. 6-6 Fig. 6-6 Mounting Example for Sensor Portion of IPX II with Flexible Stem Fig.
Page 33 Supply voltage max. 30 V DC Current output max. 125 mA Power output max. 900 mW Inductivity max. 0.26 mH Capacity max. 9.7 nF Operate only with an intrinsically safe, EMC compliant power supply with the following specifications when employing the temperature 4-20 mA output: Supply voltage max.
Page 34: Commissioning
7 7 7 7 7 ..C C C C C OMMISSIONING OMMISSIONING OMMISSIONING OMMISSIONING OMMISSIONING Installation and mounting ..................... 35 7.1.1a Hazardous area installations ....................35 7.1.1b Intrinsically safe installations ....................35 7.1.1c Temperature Environment ..................... 37 7.1.1d Electrical Guidelines ......................
Page 35 Class I , Division 1, Groups B, C & D, Class I/II, Division 2, Groups E, F & G hazardous area. An explosion-proof electronics housing is standard on all IPX II Series models. The specific approvals carried by individual transmitters are marked on the label. Refer to the product data sheet for the most current information on these approvals.
Page 36 I I I I I D D D D D I I I I I S S S S S M M M M M NST T T T T ALLA ALLA ALLATION ALLA TION TION TION RAWING WING WING WING FOR NTRINSICALL NTRINSICALLY Y Y Y Y...
Page 37 UIDELINES UIDELINES Dynisco’s IPX II Series of Smart Pressure Transmitters provide a digitally enhanced 4-20 mA current signal output that is transmitted to the control room via two wires. Proper electrical installation is necessary to prevent errors due to electrical noise.
Page 38 OUSING OUSING The IPX II Series of Smart Pressure Transmitters process housing always includes an electronics module. An optional dual LCD display may be ordered. If the display option is selected the IPX II Series Smart Pressure Transmitter is supplied with a glass viewing window. Figure 7-1 is an example of the process housing with an optional glass viewing window.
Page 39 OUSING OUSING The IPX II Series Smart Pressure Transmitter housing has two “feet” used for mounting on a flat surface or on a pipe using a u-bolt pipe mounting bracket, see Figure 7-1. The optional 2” Pipe Mounting Bracket kit can be supplied with the process electronics housing. This mounting bracket can be set-up in a number of different orientations.
Page 40 250Ω resistor. Turn on the power supply. In about 5 seconds the IPX II Series Smart Pressure Transmitter loop current will settle to its normal value in the range of 4 to 20 mA.
Page 41 Fig 7-3 Fig 7-3 D D D D D ual ual L L L L LCD Di CD Di CD Di CD Dis s s s s p p p p p l l l l l a a a a a y y y y y w w w w with an option ith an option ith an optional al al al al 2nd 4- ith an option...
Page 42 T T T T T ab abl l l l l e 7 e 7- - - - - 2 2 2 2 2 Output Cable Wiring Specifications Output Cable Wiring Specifications Output Cable Wiring Specifications Output Cable Wiring Specifications Output Cable Wiring Specifications 7.1.5 7.1.5...
Page 43 WITH WITH If the IPX II Series Smart Pressure Transmitter was ordered with the display option, it has a small local dual LCD display module plugged into the display adapter. The display option can be ordered from the factory installed on the IPX II Series Smart Pressure Transmitter or can be ordered at a later date and installed on site.
Page 44 In the event of certain IPX II Series Smart Pressure Transmitter failure modes, the lower portion of the display changes to either S S S S S F F F F FA A A A A UL ULT T T T T or X X X X X F F F F FA A A A A UL ULT T T T T .
Page 45 PERA PERA Once the IPX II Series Smart Pressure Transmitter is powered up, the display comes on in the standard operating mode. With the standard factory set-up and precess sensor connected, the dual LCD display will give the following indication: Note that when more than seven or eight characters are required to describe a function’s label, the...
Page 46 Press the ENTER ENTER ENTER ENTER ENTER key to see the current set-up of the IPX II Series Smart Pressure Transmitter. Use the NEXT NEXT NEXT NEXT key to continue onto the next function.
Page 47 (Millibar) (Grams per square centimeter) (Kilograms per square centimeter) (Pascal) (Kilopascal) (Torr) (Atmospheres) (Percent full scale) (Megapascal)
Page 48 (The “special” pressure units is a programmable engineering unit that is not already listed.) (Inches of water) (Inches of mercury) (Feet of water) (Millimeters of water) After pressing ENTER ENTER ENTER ENTER to select the desired pressure units the display returns to: ENTER Press the NEXT NEXT...
Page 49 DJUS TMENT The next function of the IPX II Series Smart Pressure Transmitter will adjust the actual installed sensor position. Any “shift” caused by elevation will be removed using this adjustment. Failure to apply sensor position adjustment may cause inaccuracy in the pressure...
Page 50 HANGE HANGE CHANGE CHANGE ZERO ZERO The next function of the IPX II Series Smart Pressure Transmitter is CHANGE CHANGE CHANGE ZERO ZERO ZERO. The display will read as follows: The electronics will adjust the 4.0 mA output signal to the lower range value. Typically, this value is...
Page 51 SCALE VALUE (known as the UPPER RANGE VALUE or URV) or the sensor position adjustment without the use of any calibrators or external sensor inputs. To change to ZERO ZERO ZERO, press the ENTER ZERO ENTER ENTER ENTER key. The display ZERO ENTER changes to:...
Page 52 H H H H H HANGING HANGING CALE CALE HANGING HANGING HANGING CALE CALE CALE ALUE The next function of the IPX II Series Smart Pressure Transmitter is CHANGE CHANGE CHANGE CHANGE FULL CHANGE FULL FULL FULL FULL SCALE SCALE SCALE SCALE SCALE.
Page 53 The displays are listed below for changing the full scale value. Press the NEXT NEXT NEXT NEXT key to toggle between displays: NEXT After determining whether the URV, is to remain positive (PLUS ?) or negative (MINUS ?), press the ENTER ENTER ENTER key.
Page 54 QUENCY QUENCY QUENCY IL IL IL IL ILTER LINE LINE QUENCY QUENCY The next function of the IPX II Series Smart Pressure Transmitter is LINE LINE LINE FRE FREQUENCY QUENCY QUENCY FIL FILTER TER. This function allows for selecting filtering of the signal based upon the input voltage. The display will...
Page 55 ELECT ELECT RANSMITTER RANSMITTER RANSMITTER ELECT ELECT RANSMITTER RANSMITTER The next function of the IPX II Series Smart Pressure Transmitter is S S S S S ELE ELECT CT CT CT CT TRANS TRANS TRANS TRANS TRANSMIT MITTER F TER F...
Page 56 4 mA output current. The display will sequence as follows: This function is only for the purpose of adjusting the 4 mA limit of the IPX II Series Smart Pressure Transmitter loop current to be exactly 4 mA according to the plant’s local standard.
Page 57 20 mA output current. The display will sequence as follows: This function is only for the purpose of adjusting the 20 mA limit of the IPX II Series Smart Pressure Transmitter loop current to be exactly 20 mA according to the plants local standard.
Page 58 By pressing the NEXT NEXT NEXT NEXT NEXT key the display changes to: When it is decided whether to raise or lower the output current, press the NEXT NEXT NEXT NEXT NEXT key, to raise (lower) NEXT NEXT the 20 mA output signal. Now every time the NEXT NEXT NEXT key is pressed, the display blinks, and the 20 mA output limit decreases (-) or increases (+).
Page 59 This function is only for the purpose of applying the ZERO TRIM of the IPX II Series Smart Pressure Transmitter pressure to be exactly the LRV value. This is NO NOT T T T T for the purpose of ranging the transmitter! The ZERO output is factory calibrated to a precision pressure standard.
Page 60 ET ET ENSOR ENSOR ENSOR ENSOR ENSOR The next function of the IPX II Series Smart Pressure Transmitter is RE RES S S S S ET ET ET ET ET S S S S S ENSOR ENSOR ENSOR ENSOR ENSOR TRIM...
Page 61 FFSET FFSET FFSET FFSET FFSET The next function of the IPX II Series Smart Pressure Transmitter is OFFS OFFS OFFS OFFS OFFSET ET ET ET ET. This function provides an additional offset to the display. The display will sequence as follows:...
Page 62 Q Q Q Q Q ELECT ANGU ANGU ANGUAGE ANGU ANGU The next function of the IPX II Series Smart Pressure Transmitter is S S S S S ELE ELECT LANGU CT LANGU CT LANGUAGE CT LANGU AGE. The display CT LANGU provides the option of changing the language from English to French, German, Spanish or Italian.
Page 63 (5) seconds. At this point the transmitter will return to the normal operating mode. Whenever the IPX II Series Smart Pressure Transmitter is in the display set-up mode, if after approximately 2 minutes there is no activation of the keypad the transmitter will...
Page 64 7 7 7 7 7 .2. .2.3 3 3 3 3 IPX II D II D II D II D II D F F F F F C C C C C C C C C C U U U U U D D D D D IS IS IS IS ISPLA PLAY Y Y Y Y...
Page 65 7 7 7 7 7 .2. .2.3 3 3 3 3 IPX II D IPX II D IPX II D IPX II D IPX II D F F F F F C C C C C C C C C C U U U U U D D D D D ( ( ( ( (...
Page 66: Maintenance
8. 8. 8. 8. 8. M M M M M AINTENANC AINTENANC AINTENANCE E E E E AINTENANC AINTENANC Maintenance ........................66 Repair/disposal ........................66 Warranty ..........................67 M M M M M AINTENANC AINTENANC AINTENANCE E E E E AINTENANC AINTENANC Mounting and electrical connection of the PT must be done by specialists with EMC...
Page 67 A R R A N T Y A R R A N T Y This DYNISCO product is warranted under terms and conditions set forth in the DYNISCO web pages. Go to www.dynisco.com and click “warranty” at the bottom of any page for complete details.
Page 68: Accessories
9. 9. 9. 9. 9. A A A A A CCESSORIES CCESSORIES CCESSORIES CCESSORIES CCESSORIES • Machining tool kit 1/2”-20UNF-2A P/N 200295 • Cleaning tool kit 1/2”-20UNF-2A P/N 200100 • Mounting Bracket P/N 190750 • Machining tool kit M18 x 1.5 P/N 200105 •...
Page 69: Troubleshooting
T T T T T R O U B L E R O U B L E R O U B L ES H O O R O U B L E R O U B L E S H O O S H O O S H O O S H O OT I N G...
Page 70 What is the total cable length run from the termination panel to the Field device? Alarms: Alarms: Alarms: Alarms: Alarms: What does the 275 say on its screen when attempting to communicate with field device? (i.e. device not found) Quantities: Quantities: Quantities: Quantities:...
Page 71 Fig. 10-1 Fig. 10-1 Electrical Schematics Electrical Schematics Fig. 10-1 Fig. 10-1 Electrical Schematics Fig. 10-1 Electrical Schematics Electrical Schematics...
Page 72: Ce-Declaration Of Conformity
1 1 . 1 1 . 1 1 . 1 1 . 1 1 . C C C C C E E E E E D D D D D C C C C C E E E E E CLARA CLARA CLARA CLARA...
Page 73: Ex-Declaration Of Conformity
E E E E E D D D D D C C C C C X X X X X E E E E E CLARA CLARA CLARA CLARATION CLARA TION TION TION O F TION ONFORMIT ONFORMIT ONFORMIT ONFORMIT ONFORMITY Y Y Y Y...
Page 78 Visit us on the world wide web: Visit us on the world wide web: Visit us on the world wide web: Visit us on the world wide web: DyniscoLLC Dynisco SPOL, S.R.O. 38 Forge Parkway cp. 579 Franklin, MA 02038 756 55 Dolni Becva...

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