Nicol Scales & Measurement RoughDeck Installation Manual

Low profile floor scale

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Dallas
Ft Worth
Austin
Houston
NicolScales.com
800.225.8181
Contact Us
Nicol Scales & Measurement is an ISO Accredited Calibration
Company that has provided calibration, repair and sales of all types
of weighing and measurement products since 1931.

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Summary of Contents for Nicol Scales & Measurement RoughDeck

  • Page 1 Presented By Dallas Ft Worth Austin Houston NicolScales.com 800.225.8181 Contact Us Nicol Scales & Measurement is an ISO Accredited Calibration Company that has provided calibration, repair and sales of all types of weighing and measurement products since 1931.
  • Page 2 RoughDeck ® Low Profile Floor Scale HP, HP-H, HC and ROUGH-N-READY Installation Manual PN 66662 Rev F...
  • Page 4: Table Of Contents

    Access Ramps ..............12 RoughDeck Limited Warranty ........................14 Technical training seminars are available through Rice Lake Weighing Systems.
  • Page 5 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars. RoughDeck Low Profile Floor Scale Installation Manual...
  • Page 6: Introduction

    Other available options include custom frames for pit installations, and access ramps for all sizes and models of the RoughDeck. Decks designed for use in pits can be ordered with holes drilled in the deck directly above each foot for adjusting foot height with a screwdriver from above. See Section 4.4 on page 12 for replacement part and optional equipment part numbers.
  • Page 7: Operating Requirements

    Keep hands, feet and loose clothing away from moving parts. Operating Requirements The following are basic operating requirements for the RoughDeck floor scale. Electrical Grounding For systems where the scale is connected to a 115 VAC circuit, the indicator must be directly connected to an earth ground with a ground interface cable of no more than 3Ω...
  • Page 8: Installation

    Remove all packing material and inspect scale for visible damage caused during shipment. All RoughDeck models have threaded holes in the deck to allow installation of eye bolts with shoulders for use when lifting the scale with chains or using a spreader bar.
  • Page 9: Assembly

    For installations using access ramps, mounting plates are not necessary as the ramps have built-in mounting plates to secure the scale feet. SCALE DECK .812" DIA 4.50" MOUNTING PLATE FOOT Figure 2-2. Mounting Plate Installation RoughDeck Low Profile Floor Scale Installation Manual...
  • Page 10: Junction Box Connections

    Junction Box Connections The indicator terminal strip is used to connect the main cable to the indicator which is shown in Figure 2-3 Determine the indicator’s load cell input connections from the operating manual. Run a cable from your indicator terminal into the junction box and make the connections.
  • Page 11: Pit Installation

    Debris, floor sweepings, or material spills may accumulate in the pit and interfere with scale operation. You should periodically clean the pit. All RoughDeck models have threaded holes for eye bolts so the scale can be easily lifted from the pit.
  • Page 12: Access Ramps

    Access Ramps Access ramps for RoughDeck floor scales are designed to bolt to the floor, with built-in mounting plates that attach to the scale feet. When used with access ramps, side movement of the scale is automatically eliminated, and no other mounting plates are necessary.
  • Page 13: Adjustments And Calibration

    70% - 80% of the scale’s capacity. If several weights are used, they should be evenly distributed around the platform. Perform a span calibration. Remove the test weights and check the zero reading. Repeat the calibration process if necessary. RoughDeck Low Profile Floor Scale Installation Manual...
  • Page 14: Service Information

    Service Information Troubleshooting Guide Issue Possible Cause Solution Power disconnected. Check and reconnect. System does not operate - no display Indicator fuse blown. Replace fuse. Check for cause. Interface cable cut or disconnected. Repair. Signal leads incorrectly installed at indicator. Install according to indicator installation manual Indicator faulty.
  • Page 15: Load Cell Replacement

    Figure 4-3. With the torque wrench, tighten all bolts as follows (outboard bolts first): • 2K–10K-lb capacities: Torque to 75 ft-lbs. • 20K-lb and 30K-lb capacities: Torque to 250ft-lbs. RoughDeck Low Profile Floor Scale Installation Manual...
  • Page 16: Load Cell Wiring To Junction Box

    2K – 10K models: 1.625" 20K models: 2.16" 30K models: 1.66" Figure 4-3. Foot Pad - Side View Route the load cell cables near each corner so that the cable is free from possible contact with each foot. Hold the cable in position with the adhesive-backed cable ties supplied in the hardware kit.
  • Page 17: Replacement Parts List And Accessories

    8 x 10 2.44 x 3.05 39607 39620 Table 4-3. RoughDeck Pit Frames 4.4.2 Access Ramps Table 4-4 shows the standard access ramps available for the 2K-10K lb-capacity RoughDeck scales. Access Ramp for Ramp Width Ramp Length Ramp Height Model HP/HC...
  • Page 18 Table 4-5 shows the standard access ramps available for the 20K and 30K lb-capacity RoughDeck scales (HP-H models). Platform Size Pit Frame for Model HP/HC HP-H 20k HP-H 30k 2.5 x 2.5 .76 x .76 18757 3 x 3 .92 x .92...
  • Page 19: Roughdeck Limited Warranty

    Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. RoughDeck fabricated platforms and weldments are warranted against defects in materials and workmanship for five (5) years. Load cells and all other components are warranted for two (2) years.
  • Page 21 230 W. Coleman St. • Rice Lake, WI 54868 • USA U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319 www.ricelake.com www.ricelake.mx www.ricelake.eu www.ricelake.co.in m.ricelake.com © Rice Lake Weighing Systems June 8, 2015 PN 66662 Rev F...

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