1. Manuals
  2. Brands
  3. molex Manuals
  4. I/O Systems
  5. Brad HarshIO 600
  6. User manual

molex Brad HarshIO 600 User Manual

Ip67 motor drive roller io module for ethernet/ip
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
User's Manual
HarshIO 600
IP67 Motor Drive Roller IO Module for
EtherNET/IP
Brad™ from Molex
Version 1.4
th
October 24
, 2018
• i •
HarshIO 600
IP67 MDR for EtherNET/IP

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Brad HarshIO 600 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for molex Brad HarshIO 600

Summary of Contents for molex Brad HarshIO 600

  • Page 1 User’s Manual HarshIO 600 IP67 Motor Drive Roller IO Module for EtherNET/IP Brad™ from Molex Version 1.4 October 24 , 2018 • i • HarshIO 600 IP67 MDR for EtherNET/IP...
  • Page 2 Although every effort has been made to ensure the accuracy of this document, all information is subject to change without notice. Molex takes no liability for any errors in this document or for direct, indirect, or consequential damage resulting from the use of this manual.
  • Page 3 STATEMENT OF LIMITED WARRANTY Brad™ from Molex, manufacturer of HarshIO products, warrants to Buyer that products, except software, manufactured by Brad™ will be free from defects in material and workmanship. Brad™ obligation under this warranty will be limited to replacing the defective parts within one year of the date of purchasing. Products may be returned by Buyer only after permission has been obtained from Brad™.

  • Page 4: Table Of Contents

    Table of contents General Safety Instructions ..............6 General information ....................6 Personnel qualifications ..................6 Preventive messages ....................6 Usage compliance ....................6 Device installation and set-up ................. 7 Device operation ..................... 8 Electrical, mechanical and thermal specifications ........... 8 Preventive and corrective maintenance ..............
  • Page 5 Hardware/Firmware Module information ............... 48 Ethernet network information ................49 EtherNET/IP diagnostic information ..............50 Event logger ......................51 Power supply information and channel status ............52 Motorized Drive Roller information ......Error! Bookmark not defined. Energy ........................57 EtherNet/IP Object Classes ............... 58 Identity (0x01) ......................

  • Page 6: General Safety Instructions

    1. General Safety Instructions General information The current documentation is intended for persons technically qualified to install, use and service the products described herein. It contains the necessary information for proper use of the products. However, for advanced use of our products, please contact your nearest dealer for additional information. The content of this documentation is not binding and cannot extend or limit warranties.

  • Page 7: Device Installation And Set-Up

    As a general rule, if all the handling, transportation, and storage recommendations and installation, operation and maintenance instructions are followed, the products will operate correctly without risk for personnel or hardware. Device installation and set-up It is important to follow the rules below when installing and setting up the Brad™ HarshIO. If system installation includes products more than thirty meters away from each other, the basic cabling rules must be closely followed.

  • Page 8: Device Operation

    Device operation Because Brad™ HarshIO devices are components of a control system, the safety of the entire automated system, including that of the installation and the application, cannot be dealt with in this document. For further information, see IEC 61131-4, describing risk reduction measures for PLC users. See the documentation of the specific products involved for more information on operation safety.

  • Page 9: General Description

    All Brad™ HarshIO modules, with Micro-Change ® (M12) ports, accept both standard threaded cordsets and the Molex Ultra-Lock™ system. Ultra-Lock™ connection System! The fastest, easiest and most secure connection ever designed. Ultra-Lock™ technology is designed for higher performance and reliability.

  • Page 10: Overview

    Overview The HarshIO module is consisted of three main parts. • 10 • HarshIO 600 IP67 MDR for EtherNET/IP...
  • Page 11 Power distribution HarshIO module can be powered up through 4/5-pole Mini-Change (7/8”) male power supply connector. It can supply or transfer total amperage of 8A per pin. The maximum power cable length shall be 30 meters. This is a recommendation but not a limitation.
  • Page 12 Network topologies HarshIO EtherNET/IP modules can be used with a protocol compliant controller as part of control system architecture. The built-in unmanaged 2-port Ethernet switch allows flexibility in the network topology to meet your application needs. These topologies include the following: •...
  • Page 13 Ring topology Ring topology allows you to include mixed HarshIO modules and additional devices in a ring. Performing maintenance on one module – for example, by removing the network cable, or by removing a module – does not affect other modules as the disruption can be detected and the EtherNET/IP communication can be then routed adequately.
  • Page 14 Signal The HarshIO module supports up to 8 I/O ports: • 4 I/O ports with 8 standard input / Output user configurable channels. (C0 to C7). • 4 M ports for Motor Drive Roller (M0 to M3). 4 I/O configurable ports 4 Motor Drive Roller ports The I/O ports with configurable digital output on Pin 2 / Pin 4 can deliver up to 2A (4A Peak) for actuators with high power requirements.
  • Page 15 NOTE The MDR can be connected to the M port via 5 wires M12/M8 converter cable with a maximum length of 3m. Typical application Brad® MDR Conveyor Classic HarshIO Modules provide a reliable solution when connected with commonly used 24V DC Motorized Drive Rollers (MDR’s). Contained in an IP67 rated housing, Brad®...
  • Page 16 • 16 • HarshIO 600 IP67 MDR for EtherNET/IP...

  • Page 17: Technical Data

    3. Technical Data Dimensions (mm) The following figures show the external dimensions of the I/O module. NOTE When fixing the MDR module, tighten all the four screws otherwise the module may be greatly affected by vibration, causing failure of the module. When installing the module, tighten screws within the following torque range: - M4 Mounting screw: 0.83 to 1.11 Nm.

  • Page 18: Power Data

    Power Data Module 4/5-pin power version Mini Change (7/8”), 4/5-pin, male, Maximum 8 A Power IN connector 24 VDC, -20%/+25% (19.2 VDC / 30 VDC) protected against power crossing) Module & Input power (UB) Warning, a voltage over 30 VDC may destroy the module Operating current (UB) 90 mA (no I/O device connected) Operating current (UL)
  • Page 19 MDR ports Pin 3 (GND) Pin 4 (I/O) Pin 5 (analog) MDR port Pin 1 (UL) Pin 2 (output) Operating current 2A nominal / 6A peak 24mA nominal 24mA nominal 0-10VDC Operating voltage +24VDC +24VDC +24VDC PNP, compliant to Input type IEC 61131-2 Type 3 PNP, current Output type...

  • Page 20: Ethernet/Ip

    EtherNET/IP EtherNET/IP Fieldbus Ethernet connectors 2 x M12, 4-pin, female, D-Coded, shielded IP setting DHCP (based on MAC & on Client_ID), Static IP, Stored IP EtherNet/IP Adapter according specification Vol 1-3.17 (CIP) and Vol 2 – 1.18 (EtherNet/IP) Protocol Data access Implicit messages for I/O data transfer Real Time Conform Class B (RT CC-B) –...

  • Page 21: Mechanical And Environmental Data

    Mechanical and Environmental Data Mechanical Housing dimensions See chapter Dimensions Housing material PBT VALOX 420 SEO Black Flammability Standard UL 94 V-1 Corner mounting holes 4 mounting holes, 5 x10 mm Ground stud Yes (allows the continuity of the ground when the module is mounted on the chassis machine) Operating temperature -30°c to +50°c Storage temperature...

  • Page 22: System Description

    4. System Description Physical description Grounding screw (Protective Earth - PE) Shield Plate Mounting hole Power IN (Ui) MDR Connector I/O Connector Port 0 Port 4 Port 1 Port 5 Plastic label Port 2 Port 6 Port 3 Port 7 Plastic Window 3x Rotary switches Ethernet Port (ETH1)

  • Page 23: Power Connector

    Power connector Pinout and orientation 5 pins Power Connector - Description 0 V (UL Ground) 0 V (UB Ground) PE (Protective Earth) 24 VDC (UB – Unit & user configurable I/O power) 24 VDC (UL - Auxiliary power for Motors (Start/Stop, Rotation, Speed)) LEDs UL indicator UB indicator...
  • Page 24 Note! The Power IN connector (Ui) is connected to grounding screw. Refer to Earth connection part Note! 7/8” accessories (cordsets, plugs …) connected to the module power connectors shall be screwed with a torque of 2.0 Nm to ensure a correct sealing to achieve IP67 rating. Warning! The maximum amperage capability of the power connectors is limited to 8A and users must verify that the current consumption of the HarshIO module and the connected...
  • Page 25 Refer to the Input assemblies UVx: Under Voltage (x = UL or UB) OVx: Over Voltage (x = UL or UB) OLx: Over Load (x = UL or UB) MDR Sx: MDR Status (x= MDR port) Fallback strategies The following fallback strategy will be applied on all ports/channels when an electrical error (Under voltage / Over voltage / Over current) is detected on UB: - MDR Ports - Pin1 set to 24V (Power)

  • Page 26: Ethernet Connectors And Encoding Switches

    Ethernet connectors and encoding switches Pinout and orientation Description Note! Shell of each connector (FE1 & FE2) is connected to its own FE screw tab. FE: Functional Earth Note! M12 Ethernet connector shall be screwed with a torque of 2.0 Nm to ensure a correct sealing to achieve IP67 rating.
  • Page 27 Networks LEDs The left side bi-color red/green LED is network status indicator (NET) and the right side bi-color red/green LED is internal module status indicator (MOD). MOD indicator NET indicator LED indication pattern Meaning No UB power supply or no IP address assigned IP address assigned &...
  • Page 28 Use of the rotaries 3 decimal rotary switches are located under the window and oriented as shown below. “x100 x10 x1” labels are printed below of the rotary (PCB silkscreen). x100 Note! The module window shall be screwed with a torque of 0.3 Nm to ensure a correct sealing to achieve IP67 rating and shall be closed during working operation.
  • Page 29 HarshIO module gets its IP address, IP mask address and gateway address according information stored in its nonvolatile memory Stored IP Note! Address The module will start in DCHP mode until a new m messages (attr3 object 0xF5) EtherNet/IP protocol is not started. Factory default values below will be applied at the next power cycle with new rotary position.

  • Page 30: I/O Connectors

    I/O connectors Pinout and orientation M12 Ultra-Lock, 5-pole, female, A-Coded I/O Connector - Description 24VDC (L+) Configurable Digital Input (DI) or Output (DO) - GND (L-) Configurable Digital Input (DI) or Output (DO) Not connected LEDs Two-color red/green LED for even channel indicator– Pin4 Two-color red/green LED for odd channel indicator–...
  • Page 31 Channel LEDS and status bits The table below shows the LEDs behavior, the description and the corresponding status bits. LED indication Input process data LEDs channels State & Description pattern (Status bit) DI configured but not activated No error DO configured but not energized DI activated.

  • Page 32: Mdr Connectors

    MDR connectors Pinout and orientation M12 Ultra-Lock, 5-pole, female, A-Coded Itoh Denki PM500XE/XP MDR Connector - Interroll EC310 MDR Connector - Description Description +24 VDC Direction rotation (Output) 0 VDC Status (Input – Interroll only) Start / Stop (Output- Itoh only) Analog speed (0-10V) * LEDs Two-color red/green LED for MDR diagnostic...
  • Page 33 Port LEDS and status bits LED indication Input process data LEDs State & Description pattern (Status bit) UVUL=1 UL not present MDR TDx=0 No MDR connected / detected MDR TDx=1 or 2 MDR powered up, detected & stopped with Fixed green MDR OSx=0 counterclockwise direction MDR TDx=1 or 2...

  • Page 34: Protective And Functional Earth Connection

    Protective and functional earth connection The protective earth (PE) shall always be connected to ground to ensure proper operation of the module. The two-functional earth (FE1 & FE2) are not connected to the protective earth (PE). Protective Earth (PE) Functional Earth N°1 (FE1) Functional Earth N°2 (FE2) Note! 3 screw terminals protective and functional earth connections (PE / FE1 / FE2) are...
  • Page 35 According to its position, the shield plate offers different functional earth connection to ground. Switch Switch • 35 • HarshIO 600 IP67 MDR for EtherNET/IP...

  • Page 36: I/O Data Mapping

    5. I/O Data mapping I/O Messaging HarshIO module supports up to a maximum of 8 I/O connections. Fewer connections allow faster data I/O update rates (RPI value). I/O Connections: HarshIO module supports 2 transport Class 1 I/O connections (Cyclic and Change-Of-State triggers): - 1x Exclusive Owner - Unicast or Multicast (T=>O) connection - Unicast (O=>T) connection o 7x Listen Only or Input Only (8 Input Only connection if no Exclusive...

  • Page 37: Ethernet/Ip Assembly Instances

    EtherNet/IP Assembly instances The I/O process data are available through the EtherNet/IP assembly instances. Below the list according to the connection type. Input Output Configuration Data length Data length Data length EDS entry Assembly (bytes) Assembly (bytes) Assembly (bytes) Exclusive Owner Digital I/O 2 (or 0 ) Exclusive Owner...

  • Page 38: Assembly #101 - Input Process & Error Status Data

    Assembly #101 – Input Process & Error Status Data Input Process Data (56 bytes) Offset (in byte) reserved OLUL OVUL UVUL reserved OLUB OVUB UVUB reserved reserved reserved reserved OTP3 OTP2 OTP1 OTP0 reserved reserved reserved reserved MDR S3 MDR S2 MDR S1 MDR S0 MDR TD0...

  • Page 39: Assembly #102 - Input Process, Error Status & Operating Information Data

    MDR Sx: MDR Status (x = port number). 1: Error detected 0: No error MDR TDx: MDR Type Detected (x = MDR port number) 0: No MDR detected 1: Interroll EC310 2: Itoh Denki (PM500XE or PM500XP) There is no way to know what Itoh Denki models is detected MDR OSx: MDR Operating Speed (x = MDR port number) Possible values: - 0 to 15 for Interroll.

  • Page 40: Assembly #103 - Output Process & Control Data

    MDR SUx: MDR Start-Up (x = MDR port number) This counter is incremented each time the start-up command is received. The value is stored in a non-volatile memory. A reset command is available in the output process data MDR OTx: MDR Operating Time (x = MDR port number) This timer in second is the accumulated time elapsed between each start / stop command.
  • Page 41 MDR SPx: MDR Set Speed (x = port number) Value from 0 to 15 – See the tables below Interroll (meter/minute) Pin5 Reduction Voltage Register value 12:1 16:1 20:1 24:1 36:1 48:1 64:1 96:1 1,75 1,31 0,98 0,78 0,65 0,44 0,33 0,25 0,16...
  • Page 42 MDR ST Rx: MDR Start Ramp (x = port number) The start ramp is the acceleration time that determines time that elapses for a MDR to increase its speed from 0 (stopped) to the set speed. The time range is 0 to 2.5s in 10ms increments. 0: inactive 1 to 250: 0.01s to 2.5s Example:...

  • Page 43: Assembly #104 - Output Process / Control Data & Reset Operating Information

    Assembly #104 – Output Process / Control Data & Reset Operating information Output Process Data (8 bytes) Offset (in byte) reserved reserved reserved reserved MDR D1 MDR D2 MDR D1 MDR D0 reserved reserved reserved reserved MDR SS3 MDR SS2 MDR SS1 MDR SS0 reserved...

  • Page 44: Assembly #105 - Configuration Data

    Assembly #105 – Configuration Data Output Process Data (8 bytes) Offset (in byte) CCx: Channel (x = Channel number) I/O Configuration This parameter allows to configure each channel as Digital Input or Digital Outputs 0: Input 1: output FVx: Fallback value (x = Channel number). This parameter allows to configure the fallback value for each channel configured as digital output.

  • Page 45: Mdr Operating Speed

    MDR Operating Speed MDR OSx: MDR Operating Speed (x = MDR port number) Possible values: - 0 to 15 for Interroll. - 0 to 10 for Itoh Denki This byte is not the image of the current MDR dynamic speed. It is strongly dependent on MDR Start / Stop (MDR SSx), MDR Start Ramp (MDR ST Rx), MDR Stop Ramp (MDR SP Rx) and MDR Set Speed (MDR SPx).

  • Page 46: Getting Started

    ▪ If MDR SP Rx = 100 (1000ms) and MDR SP= 5, MDR OSx value will decrease from 5 to 0 within 1s. 0.56 m/s 0.44 m/s 0.32 m/s 0.21 m/s 0.09 m/s In such case, the Interroll MDR is stopped while Itoh Denki MDR keeps turning. See Output process data mapping MDR Start / Stop bit.

  • Page 47: Rockwell Studio 5000

    Connect the MDR on the ports 2. Power wiring • Connect 24 VDC power supply to the Power connectors (to both UL and UB) of the HarshIO module. 3. Communication wiring • Connect the first HarshIO module to the EtherNet/IP scanner with the appropriate Ethernet network cable and the desired topology 4.

  • Page 48: Web Server Interface

    8. Web Server Interface The web server interface offers the user a convenient and simple method for the diagnosis of HarshIO through a web browser (Internet Explorer, Firefox…). To do so: • Connect your computer to the HarshIO module • Launch your web browser Note! Be careful about your Internet Explorer options;...

  • Page 49: Ethernet Network Information

    Ethernet network information This page shows the status of the Ethernet switch ports. Figure 13-2 • 49 • HarshIO 600 IP67 MDR for EtherNET/IP...

  • Page 50: Ethernet/Ip Diagnostic Information

    EtherNET/IP diagnostic information This page shows the current connection status (in relation with the EtherNET/IP scanner) of the HarshIO module. Figure 13-3 The Status of the module could be: • Connected • Connection lost (TIMEOUT) • Connection closed • No connection •...

  • Page 51: Event Logger

    Event logger This page lists all the events of the HarshIO module. Figure 13-4 • 51 • HarshIO 600 IP67 MDR for EtherNET/IP...

  • Page 52: Power Supply Information And Channel Status

    Power supply information and channel status This page shows some power supply diagnostic information and channel status. Figure 13-5 • 52 • HarshIO 600 IP67 MDR for EtherNET/IP...
  • Page 53 General Drive Rollers information This page shows the main information about the current state (Start/Stop, Direction, Speed Ramp) of each connected Motors simultaneously. Figure 13-6 • 53 • HarshIO 600 IP67 MDR for EtherNET/IP...
  • Page 54 Figure 13-7 • 54 • HarshIO 600 IP67 MDR for EtherNET/IP...
  • Page 55 Figure 13-8 • 55 • HarshIO 600 IP67 MDR for EtherNET/IP...
  • Page 56 Motor X information This page provides some diagnostic & operating information of each motor. Figure 13-6 • 56 • HarshIO 600 IP67 MDR for EtherNET/IP...

  • Page 57: Energy

    Energy This page provides some information about the voltage and current consumed. Figure 13-7 • 57 • HarshIO 600 IP67 MDR for EtherNET/IP...

  • Page 58: Ethernet/Ip Object Classes

    9. EtherNet/IP Object Classes The following services are accessible by using EtherNet/IP Explicit Messaging. Identity (0x01) This object allows reading the identity of the module. Class Attributes Description Limits ⚫  Revision ⚫  Max Instance ⚫  Number of instances ⚫...
  • Page 59 Description Values Owned Set to 1 when at least one EO connection is present Configured Set to 1 Minor Recoverable fault Set when UB detect an under voltage Major Recoverable fault Set when Rotary position changes Set when Configuration Control changes (attr3, 0xF5) Set when Interface Configuration changes (attr5, 0xF5) Set when IP address is lost.

  • Page 60: Message Router (0X02)

    Message Router (0x02) Class Attributes Description Limits   Revision   Optional Attribute List   Optional Service List   Max ID of class attributes   Max ID of instance attributes  Supported  Not Supported Class Services Service Param.

  • Page 61: Assembly (0X04)

    Assembly (0x04) This object allows to access I/O process data. Class Attributes Description Limits ⚫  Revision ⚫  Max Instance ⚫  Number of instances ⚫ Supported  Not supported Class Services Service Param. Options Get_Attribute_Single Instance Attributes Description Limits ⚫...

  • Page 62: Connection Manager (0X06)

    Connection Manager (0x06) Class Attributes Description Limits ⚫  Revision ⚫  Max Instance ⚫  Number of instances ⚫ Supported  Not supported Class Services Service Param. Options Get_Attributes_All Get_Attribute_Single Instance Attributes Description Limits ⚫  Open Requests ⚫ ...

  • Page 63: Tcp/Ip Interface (0Xf5)

    TCP/IP Interface (0xF5) Class Attributes Description Limits ⚫  Revision ⚫  Max Instance ⚫  Number of instances ⚫ Supported  Not supported Class Services Service Param. Options Get_Attributes_All Get_Attribute_Single Instance Attributes Description Values NRAM Rotary DHCP Static DHCP Static ⚫...

  • Page 64: Ethernet Link (0Xf6)

    Ethernet Link (0xF6) Class Attributes Description Limits ⚫  Revision ⚫  Max Instance ⚫  Number of Instance ⚫ Supported  Not supported Class Services Service Param. Options Get_Attributes_All Get_Attribute_Single Instance Attributes Description Values Instance 1 Instance 2 Instance 3 (ETH 1) (ETH 2) Internal Port...

  • Page 65: File (0X37)

    File (0x37) Class Attributes Description Limits ⚫  Revision ⚫  Max Instance ⚫  Number of Instance ⚫  Directory ⚫ Supported  Not supported Class Services Service Param. Options Get_Attribute_Single Instance Attributes 101…108 Description 200 (EDS File) (DS File #1…#8) ⚫...

  • Page 66: Dlr (0X47)

    DLR (0x47) Class Attributes Description Limits ⚫  Revision ⚫  Max Instance ⚫ Supported  Not supported Class Services Service Param. Options Get_Attribute_Single Instance Attributes Description Limits ⚫  Network Topology ⚫  Network Status   Ring Supervisor Status ...

  • Page 67: Qos (0X48)

    QoS (0x48) Class Attributes Description Limits ⚫  Revision ⚫  Max Instance ⚫  Number of Instance ⚫ Supported  Not supported Class Services Service Param. Options Get_Attribute_Single Instance Attributes Description Limits ⚫ ⚫ DSCP Urgent DSCP value for CIP transport class 0/1 Urgent priority messages.

  • Page 68: Firmware Update

    Form. See Product Support section below. Molex specialists will advise and provide you with the procedure and the latest firmware if needed. 11. Product Support Technical Support Please ensure that you have the following information (backside of the device) readily available before calling for technical support: •...

  • Page 69: Web Site

    Web Site To assist users, Molex provides technical information on its web site: Molex Support and Download They can find particularly: • Downloads center • Support Request Form • Knowledge Base • Live Chat • Worldwide technical support contacts Brad™ from Molex...

Table of Contents