Safety And Operation Precautions - Champion R Series Operation & Service Manual

Safety and Operation Precautions

Because an air compressor is a piece of machinery with moving and rotating parts, the same precautions should be
observed as with any piece of machinery of this type where carelessness in operation or maintenance is hazardous
to personnel. In addition to the many obvious safety rules that should be followed with this type of machinery, the
additional safety precautions as listed below must be observed:
1. Read all instructions completely before operating air compressor or unit.
2. For installation, follow all local safety codes, as well as the Occupational Safety and Health Act (OSHA).
3. Do not attempt to remove any compressor parts without first relieving the entire system of pressure.
4. Do not attempt to service any part while machine is in an operational mode.
5. Do not operate the compressor at pressures in excess of its rating.
6. Do not operate compressor at speeds in excess of its rating.
7. Periodically check all safety devices for proper operation. Do not change pressure setting or restrict operation
in any way.
8. Be sure no tools, rags or loose parts are left on the compressor or drive parts.
9. Do not use flammable solvents for cleaning the air inlet filter or element and other parts.
10. Exercise cleanliness during maintenance and when making repairs. Keep dirt away from parts by covering parts
and exposed openings with clean cloth or Kraft paper.
11. Do not operate the compressor without guards, shields and screens in place.
12. Do not install a shut-off valve in the discharge line, unless a pressure relief valve, of proper design and size, is
installed in the line between the compressor unit and shut-off valve.
13. Do not operate compressor in areas where there is a possibility of ingesting flammable or toxic fumes.
14. Be careful when touching the exterior of a recently run engine - it may be hot enough to be painful or cause
injury.
15. Inspect unit daily to observe and correct any unsafe operating conditions found.
16. Do not "play around" with compressed air or direct air stream at body. This can cause injuries.
17. Compressed air from this machine must not be used for food processing or breathing air without adequate
downstream filters, purifiers and controls.
18. Always use an air pressure regulating device at the point of use. Do not use air pressure greater than marked
maximum pressure of attachment.
19. Check hoses for weak or worn condition before each use and make certain that all connections are secure.
20. Always wear safety glasses when using a compressed air blow gun.
21. Engine drive unit precautions:
a. Understand the operation of all controls and learn how to stop the engine quickly in case of emergency.
Make sure the operator receives adequate instruction before operating the equipment.
b. Do not allow children to operate the engine. Keep children and pets away from the area of operation.
c. Your engine's exhaust contains poisonous carbon monoxide. Do not run the engine without adequate
ventilation. Never run the engine indoors.
d. The engine and exhaust become very hot during operation. Keep the engine at least 3 feet away from
buildings and other equipment during operation. Keep flammable materials away. Do not place
anything on the engine while it is running.
The user of any air compressor package manufactured by Champion – A Gardner Denver Co., is hereby warned that
failure to follow the preceding Safety and Operation Precautions can result in injuries or equipment damage.
However, Champion – A Gardner Denver Co., does not state as fact or does not mean to imply that the preceding
list of Safety and Operating Precautions is all inclusive, and further that the observance of this list will prevent all
injuries or equipment damage.
R-Series Engine
Operation & Service
5 CQF3474 v.00
Jan.2018