Chapters
Table of Contents
Related Manuals for Sea Recovery Aqua Matic XL Series
Summary of Contents for Sea Recovery Aqua Matic XL Series
- Page 1 Aqua Matic XL Compact/Modular 2200-3400 Owner’s Manual New Release - April 2016 SYSTEM MODELS SRC Aqua Matic 2200 SRC Aqua Matic 2600 SRC Aqua Matic 2800 SRC Aqua Matic 3400 B6513100001 Manual PN Revision 4/27/2016...
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Page 3: Table Of Contents
Safety..........................................14 Disposal.........................................14 Compliance........................................14 Chemical Warnings......................................15 Sea Recovery SRC SC Storage Chemical................................15 Sea Recovery SRC MCC-1 Membrane Cleaning Chemical..........................15 Sea Recovery SRC MCC-2 Membrane Cleaning Chemical..........................15 Sea Recovery SRC MCC-3 Membrane Cleaning Chemical..........................16 Patent Information......................................16 Chapter 2: System Description..................17 Pre-Installation Safety Checks..................................17 Storage Prior to Uncrating....................................17... - Page 4 Fresh Water System Components..................................25 Fresh Water Flush Components..................................26 Electronic Components....................................26 Miscellaneous Components.....................................26 Chapter 3: Electrical Specifications...................29 Electrical Requirements and Specs..................................29 System Safety Check......................................29 Hazard Warning......................................29 Amperage Notes......................................29 Power Source Requirements...................................30 Motor Rotation.......................................30 Electric Motor Specifications...................................30 Chapter 4: Installation.......................31 System Frame........................................31 Tube-Fitting Assembly....................................31 Interconnecting Components with Supplied Hose..............................32 Remote Touch Screen....................................33...
- Page 5 Contents Chemical Precautions.....................................60 Note on Component Cleaning..................................60 Warnings........................................60 Weekly Quick Check.......................................60 Operator Maintenance Intervals..................................61 Third-Party Parts Warning....................................61 Component Maintenance and Repair................................61 Inlet Thru Hull Fitting.......................................61 Sea Cock Valve......................................62 Inlet Connection......................................62 Sea Strainer........................................62 Electric Motor and Booster Pump Assembly..............................62 T-Connector Pressure Pick-Up..................................63 Pressure Transducers.....................................63 Plankton Filter Element (Cleaning)..................................63 Multi Media Filter Backwash....................................64...
- Page 6 Chapter 9: Glossary......................87 Terms..........................................87 Chapter 10: Appendix......................89 ABS Certificate of Design Assessment................................90 FCC Compliance......................................91 DNV ISO 9001 Certificate....................................92 Single-Phase Electrical Motor Wiring................................93 Three-Phase Electrical Motor Wiring................................94 Three Phase Transformer Wiring ..................................95 New System Initial Readings Form...................................96 Daily System Readings....................................97 Chapter 11: Exploded Parts Views..................99 Chapter 12: Electric Diagrams - Foldouts................101 Aqua Matic XL 2200 - 3600...
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Page 7: Preface: About This Manual
• SERIAL NUMBER: Helps Sea Recovery Corporation to determine the latest physical version and configuration of your System, ensuring that you are provided with correct part information. • TYPE: Tells Sea Recovery Corporation the production capacity of your System, which provides a bench mark in diagnosing product water flow and pressure concerns. -
Page 8: References
The information contained in the manual is distributed on an “as is” basis, without warranty. While every effort has been taken in the preparation of this manual, Sea Recovery Corporation shall not be held liable with respect to any liability, loss or damage caused by the instructions contained in this manual. The information contained in this manual is subject to change without notice. -
Page 9: Revision History
About this Manual including the reproduction, modification, distribution, transmission, republication, display or performance, of the © content within this manual is strictly prohibited. Copyright Sea Recovery Corporation 2008 - 2012. Revision History Rev # Date Affected Pages Description 9 May 2016... -
Page 11: Chapter 1: Introduction
Introduction Welcome Congratulations on your purchase of a new Sea Recovery Aqua Matic XL Reverse Osmosis (RO) Desalination System! The revolutionary Aqua Matic XL is engineered to be easier to use and more reliable than conventional watermakers. Featuring the latest technology, the Aqua Matic XL is able to regulate and monitor system functions without the need of an operator. -
Page 12: Parts Warning
Limited Warranty Sea Recovery warrants that the performs according to specifications for a period of 12 months from the date of shipment. Sea Recovery’s liability under this warranty is limited to repair or replacement of the at Sea Recovery Corporation’s discretion. -
Page 13: Cleaning
Obtaining Warranty Service To obtain warranty service, the defective product or part must be returned to an authorized Sea Recovery Corporation Service Center or direct to Sea Recovery Corporation. An updated listing of Sea Recovery Corporation Factory Service Centers can be found on the Sea Recovery Corporation web site at http://www.searecovery.com. The purchaser must pay any transportation or labor expenses incurred in removing and returning the product to the service center or to Sea Recovery Corporation. -
Page 14: Safety
If System disposal is necessary, you must comply with all federal and state environmental regulations. Compliance • Sea Recovery’s Reverse Osmosis Desalination Systems are Type Accepted by the American Bureau of Shipping, ABS. • Sea Recovery’s Reverse Osmosis Desalination Systems comply with FCC § 15.105 •... -
Page 15: Chemical Warnings
CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES & GET IMMEDIATE MEDICAL ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT. MEDICAL PERSONNEL FAMILIAR WITH Sea Recovery “SRC SC”, SYSTEM & MEMBRANE STORAGE CHEMICAL, ARE AVAILABLE 24 HOURS A DAY, 7 DAYS A WEEK, U.S.A. TOLL FREE MEDICAL EMERGENCY NUMBER: 1-800-228-5635. -
Page 16: Sea Recovery Src Mcc-3 Membrane Cleaning Chemical
ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT. CONTACT A PHYSICIAN IF IRRITATION PERSISTS. MEDICAL PERSONNEL FAMILIAR WITH Sea Recovery “SRC MCC3”, R.O. MEMBRANE ELEMENT RUST REMOVER CLEANING CHEMICAL, ARE AVAILABLE 24 HOURS A DAY, 7 DAYS A WEEK, U.S.A. TOLL FREE MEDICAL EMERGENCY NUMBER: 1-800-228-5635. -
Page 17: Chapter 2: System Description
• Hypochlorite iodine • Bromide petroleum products Important: The use of non-authorized and/or the misuse of authorized chemicals will void your Sea Recovery Corporation warranty! For example, DO NOT connect the Aqua Matic XL's inlet to your ship’s potable water system if it contains chlorinated or brominated water. -
Page 18: Installer Minimum Qualifications
Installer Minimum Qualifications The System's Installer must have technical expertise in the following areas: • Electrical, Electronic, Electric Motors and Circuits • Electromechanical and Mechanical Systems • Hydraulic and Liquid Pressure and Flow Systems • Piping and Plumbing Systems • Water Suction and Pressure Lines •... -
Page 19: System Specifications
System Description System Specifications Specifications by Model Model Vessel Size Weight # of membranes A300C-2200GPD 3" Membrane 413 lbs/187 kg 3x700 A300C-2600GPD 3" Membrane 413 lbs/187 kg 3x900 A300C-2800GPD 3" Membrane 428 lbs/194 kg 4x700 A300C-3400GPD 3" Membrane 439 lbs/199 kg 4x900 A310M-2200GPD 3"... -
Page 20: External Installation Water Connections
External Installation Water Connections Pipe sizes to be supplied by the Installer for connection of the Sea Recovery supplied components • Feed Inlet - ¾ in. (19 mm) MNPT Male National Pipe Thread U.S. Standard • Brine Discharge - ¾ in. (19 mm) MNPT Male National Pipe Thread U.S. Standard •... -
Page 21: Circuit Breaker
RO Membrane Element(s) are not installed. If the RO Membrane Element(s) are not installed, and you wish to install them at this time, then please contact Sea Recovery Corporation and supply us with your original Purchase Order Number, your Sea Recovery Corporation Invoice Number, and your System’s Serial Number. -
Page 22: Component Descriptions
Feed Water. Caution: The resulting failure of the System to remain in operation is attributed to improper installation. Thus, it is the Installer's liability, and will not be not covered by the Sea Recovery Corporation warranty. 2. Sea Cock Valve Used (for safety reasons) to close the Feed Water line during repair, maintenance and disuse of the system. - Page 23 For additional information on obtaining this optional accessory, please contact Sea Recovery Corporation. Caution: Do not use third-party pre-filtration components! Use only Sea Recovery Corporation pre-filtration components. Third-party pre-filtration components do not fit properly, thus causing the seams to fall apart.
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Page 24: Pressurization Components
4. RO Membrane Element and Vessel #2 Connected in series with the first RO Membrane Element and Vessel. The Sea Recovery R.O. System will have either one or two RO Membrane Element and Vessel depending on the model. The 2nd RO Membrane Element and Vessel may be added at any time to a system with only one. -
Page 25: Product Water Components
System Description Product Water Components The Product Water section provides a visual indicator for the clarity, quantity and quality of the Product Water. Post-filtration is the final step in Product Water quality control. The Post-filtration Subsystem is designed to limit unpleasant odor and taste, adjust the pH to neutral and sterilize biological matter (which may have passed through the RO Membrane Element). -
Page 26: Fresh Water Flush Components
High Pressure Pump Motor. Thus, a smaller KW generator can be used to start the system. Note that start-up amperage is reduced by 40% with the Soft Start installed. For additional information on obtaining this optional accessory, please contact Sea Recovery Corporation. Miscellaneous Components Note that the controller supports one tank-level switch. - Page 27 System Description To be supplied by the System's Owner. Provides an optional feature to the System Control Logic that works in conjunction with the Automatic Fresh Water Flush option. When the Fresh Water Tank is empty, the switch is open. As water rises in the tank, the switch closes, which informs the System Control Logic that there is sufficient Fresh Water to perform the Automatic Fresh Water Flush Cycle.
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Page 29: Chapter 3: Electrical Specifications
Chapter Electrical Specifications Electrical Requirements and Specs The topics within this chapter address electrical requirements, safety information and specifications for the Aqua Matic XL. For electrical schematics, please refer to the following diagrams in the Appendix: • Single-Phase Electrical Motor Wiring on page 93 •... -
Page 30: Power Source Requirements
Pump Motor Voltage VAC Phase Normal Operating Amps Start Up Current Booster 1.5/2 190 / 380 // 230 / 460 50 // 60 5.2 / 2.6 // 5.8 / 2.9 24 / 16 // 27 / 14 Booster 2 11.5 Power Source Requirements Check line voltage and frequency to ensure that it agrees with system nameplate. -
Page 31: Chapter 4: Installation
System (or its components) to an uneven surface will be attributed to improper installation; is the liability of the Installer; and is not covered by the Sea Recovery Corporation warranty. Grind mounting surfaces flat, or use appropriate shims on uneven surfaces, to ensure that System component mounting does not cause bending or warping. -
Page 32: Interconnecting Components With Supplied Hose
1. Cut tube-end squarely and cleanly. 2. Loosen nut by three turns on the fitting. 3. Insert tube into the fitting until it bottoms. 4. Loosen nut completely and remove tube with attached parts from body. 5. Check that the O-Ring is seated under the tube's spacer, and not pinched into its body. 6. -
Page 33: Remote Touch Screen
Installation heads facing the same direction. Using fine sandpaper, remove any flash from the hose-barb fittings. If your System is not supplied with one or more of the optional components mentioned, then skip it and make a connection to the next supplied component. 2. -
Page 34: Uv Sterilizer
Optional Component (Owner/Installer-supplied) Description mode). Additionally, the System will not start when the Fresh Water Tank High Level Switch signals to the System Control Logic that the Fresh Water Tank is full. When installed and connected to the Main Printed Circuit Board, the Fresh Water Tank High Level Switch must be connected as a Normally Closed (NC), 1PST switch. -
Page 35: Install Quartz Sleeve
Installation Install Quartz Sleeve Important: Perform this procedure only when water piping for UV unit is in-place and ready for service. 1. Visually inspect quartz sleeve for cracks and damages. 2. Remove the ballast box cover. Remove the four (4) screws holding the ballast box cover, then remove the cover. -
Page 36: Connect Plumbing
Connect Plumbing Important: Tube or hose ends must be cut squarely and cleanly, without rough edges. The quick-fit elbow fitting has a C-clamp that will lock the tube in place, once inserted. 1. Insert the supply pipe into one (1) cylinder port and label the port “Inlet.” 2. -
Page 37: Mounting The Unit
Installation 2. Insert lamp into quartz sleeve through compression-nut pass-thru. 3. Install rubber boot over compression nut. 4. Connect unit power cable to power source. 5. Tighten the four (4) screws to secure the ballast box cover. 6. Prior to energizing the lamp, ensure that there is no water leaking from the quartz sleeve compression nuts. Then, turn power ON. -
Page 39: Chapter 5: Commissioning
Membrane Element has been installed, there will be an RO Membrane Element Serial Number tag attached to the High Pressure Vessel. If the RO Membrane Element Serial Number tag is missing or does not contain a serial number and date, then immediately contact the company that sold the System to you, the Installer, or Sea Recovery Corporation. -
Page 40: Controller Setup
The controller is set by Sea Recovery Corporation prior to shipping, based on the ordered System features and optional equipment. The addition of the Fresh Water Flush to the System after it has shipped from Sea Recovery requires updates to the computer logic setup. The addition of, removal of, or changes to the length of the RO Membrane Element / Pressure Vessel Assembly requires updates to the control logic setup. - Page 41 Commissioning a) Manually start and stop the Booster Pump. b) Manually start and stop the High Pressure Pump. c) Manually energize the 3-Way Product-Water Diversion Valve at a specific product-water quality, in Parts per Million (PPM). The factory setting is 800 PPM Total Dissolved Solids (TDS), expressed as NaCl (i.e, Sodium Chloride, or salt).
- Page 42 4. Back Wash Time: Change the interval for automatic back washing by adjusting the number of days. 5. Language: Change the current controller language by selecting new language option. 6. Unit: Toggle the measurement standards between U.S. Standard and Metric Standard. Aqua Matic XL 2200 - 3600...
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Page 43: Manual System Check
Dual Pre-filter or Commercial Pre-filter: Check for pleated cartridge filter elements. e) Oil/water Separator: Check for Oil/Water Separator filter element. f) RO Membrane Element(s): Check for Sea Recovery Serial Number and date on the label that is attached to each pressure vessel. -
Page 44: Multi Media Filter Backwash And Rinse
a) Perform a rotational check on the electric motor. Ask an assistant to view the fan section of the Booster Pump Motor and High Pressure Pump Motor, while you “Jog” the electric motors. Rotation is clockwise when viewing the back of the electric motor (fan) and counter-clockwise when viewing the front of the pump. b) Check the function of the following and correct any abnormalities: •... - Page 45 Commissioning...
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Page 47: Chapter 6: General Operation
System by feeding Product Water into the System for a continuous 48-hour period. Caution: Never expose the RO Membrane Element to chemicals other than those supplied by Sea Recovery Corporation. Use caution when operating the system in harbors that may be polluted with chemicals, oil or fuel, as these chemicals may damage the RO Membrane Element beyond repair. -
Page 48: Fresh Water Flush Warning
Important: Third-party chemicals will destroy the RO Membrane Element! Only use Sea Recovery Corporation-supplied chemicals. Never use third-party chemicals, as they are incompatible with various System materials and will dissolve the co-polymer parts. Damage to the System or its components as a result of using third-party chemicals is not covered by the Sea Recovery Corporation Warranty. -
Page 49: Manual Mode
General Operation Note: All System readings, pressures, flows and salinity will be displayed on the Touch Screen. 2. Although the System is producing product water, it may not be potable (i.e. drinkable) for up to 30 minutes. The salinity of the Product Water diminishes gradually, until it reaches the preset setting. When the Product Water is Potable, the UV Sterilizer energizes. -
Page 50: Startup Sequence
10. Record the System's performance readings in the daily log. Please utilize the form for Daily System Readings on page 97. Startup Sequence Before starting the System in Auto Mode, prepare yourself for the sequence of events below. After the System has been started, the following process will occur: 1. -
Page 51: Manual Mode
General Operation Important: If the Automatic Fresh Water Flush option is installed and if the System Control Logic has been set to perform Automatic Fresh Water Flushing, then the Touch Pad will show the Operator when the automatic cycle is being performed. 1. -
Page 52: Closed-Loop Configuration
Closed-loop Configuration 1. Configure the Suction line for a Closed Loop Configuration (as shown in the figure on the next page). Disconnect the outlet line from the Sea Strainer and place it in the Rinse/Clean Bucket or Container. Otherwise, if the system is equipped with the optional Rinse Clean Inlet Valve, then position this valve to draw from the Rinse/Clean Bucket or Container. -
Page 53: Short-Term Shutdown Procedure
General Operation Short-term Shutdown Procedure Short-term shutdown is defined as a period of up to four (4) weeks, in which the System is not being used. To effectively protect the System and RO Membrane Element(s) during the short-term shutdown, you must perform a Fresh Water Rinse (i.e., a rinse with fresh Product Water from the System). -
Page 54: Long-Term Shutdown Procedure
Long-term (or prolonged) shutdown occurs when the System remains unused for over four (4) weeks. Before a long-term shutdown, the System must first be rinsed with Fresh Product Water, and then with Sea Recovery Corporation's System and Membrane Element Storage Chemical (SRC SC). SRC SC inhibits bacterial growth, while maintaining the RO Membrane Element's high flux and salt rejection properties. -
Page 55: Draining Component Water (For Winterizing)
To properly assess the RO Membrane Element's performance changes, Sea Recovery Corporation strongly recommends that you maintain a daily log of readings for comparison. When making performance comparisons, you must consider, and compensate for, the following variables: •... -
Page 56: About New Systems
If your RO Membrane Element is excessively fouled and in-field cleaning is not successful, you may return it to Sea Recovery Corporation or to an authorized Service Dealer for professional chemical cleaning. If your RO Membrane Element requires professional cleaning, please contact Sea Recovery Corporation for a Return Authorization Number, price quote and return instructions. - Page 57 7. Once again, fill the container with 10 gallons (37.8 liters) of clean, potable water. 8. Add 1.5 lbs. (0.68 kg) of Sea Recovery Membrane Cleaning Compound MCC 1, MCC 2 or MCC 3 to the water container and thoroughly mix the solution until the cleaning compound has dissolved.
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Page 59: Chapter 7: Maintenance And Repair
• SERIAL NUMBER: Helps Sea Recovery Corporation to determine the latest physical version and configuration of your System, ensuring that you are provided with correct part information. • TYPE: Tells Sea Recovery Corporation the production capacity of your System, which provides a bench mark in diagnosing product water flow and pressure concerns. -
Page 60: System Safety Check
• Hypochlorite iodine • Bromide petroleum products Important: The use of non-authorized and/or the misuse of authorized chemicals will void your Sea Recovery Corporation warranty! For example, DO NOT connect the Aqua Matic XL's inlet to your ship’s potable water system if it contains chlorinated or brominated water. -
Page 61: Operator Maintenance Intervals
• The use of third-party, non-Sea Recovery components, spares and assemblies will damage the Sea Recovery System and/or specific components within the System. • The use of third-party, non-Sea Recovery components, spares and assemblies will void any and all warranty of the System and/or void the affected component within the System. -
Page 62: Sea Cock Valve
Caution: If the Sea Recovery System is connected to a Sea Chest or Stand Up Pipe, do not plumb the Sea Recovery System feed line to the top of these feed water arrangements. If plumbed to the top, the System will intake air and experience continual shut down. -
Page 63: T-Connector Pressure Pick-Up
Tighten the bolts evenly. Thoroughly prime the pump. Some Electric Motors supplied by Sea Recovery have permanently sealed and lubricated bearings. Others require lubrication from time to time. If your Electric Motor has grease jerks at each end of the motor (over the front and rear bearings), the bearings require lubrication every six months. -
Page 64: Multi Media Filter Backwash
USE ONLY SEA RECOVERY SUPPLIED PRE-FILTER ELEMENTS. The System's resulting failure, and/or damage to the System caused by third-party pre-filter elements, is attributed to improper maintenance and operation, is the liability of the operator and owner, and is not covered by the Sea Recovery Corporation warranty. -
Page 65: Oil/Water Separator Filter Element Replacement
6. Sparingly lubricate the O-Ring with O-Ring lubricant. 7. In the case of the dual pre-filter element, place the O-Ring back into the bowl. 8. Insert the cleaned or new Sea Recovery Corporation Commercial or Dual Pre-filter Pleated Cartridge Element into the bowl. - Page 66 • This pump is manufactured to very tight tolerance spacing between moving parts. Any debris entering the pump will cause extensive and expensive damage to the internal parts. The Sea Recovery Pre-filter will stop any debris and protect the High Pressure Pump. Use caution when changing filter elements and do not allow any debris from the pre-filter element to enter the outlet port of its housing.
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Page 67: High Pressure Hose
17. Run a rag through the High Pressure Vessel to remove biological film or debris from the inside of the vessel. 18. A new Sea Recovery Corporation RO Membrane Element includes a “U” cup Brine Seal (#8) at one end of the element. -
Page 68: High Pressure Manifold
21. Slide the RO Membrane Element into the High Pressure Vessel (past the brine seal), until the membrane element's product water tube is 4 in. (10.2 cm) past the end lip of the High Pressure Vessel. 22. Insert the End Plug (with newly attached O-Rings) into the High Pressure Vessel, while aligning the High Pressure Port and Product Water Port to the respective holes in the High Pressure Vessel. -
Page 69: Brine Discharge And Product Water Flow Meters
Maintenance and Repair Caution: Do not bench test the Electric Motor Actuator! DO NOT APPLY DIRECT VOLTAGE TO THE ACTUATOR. Bench testing of the motor can cause physical damage to the positioning signal device located within the Actuator assembly. Important: Be sure to perform a function test on the Electric Motor Actuator as described in the topic Manual on page 43. -
Page 70: Salinity Probe
Salinity Probe The salinity probe requires cleaning when debris builds up on the monel probes. Clean the probes once a year according to the procedures below. 1. Unscrew the black tube fitting nut (below the probe) to disconnect it from the control manifold. 2. -
Page 71: Charcoal Filter
Otherwise, the Charcoal Filter element must be replaced every three to four months (it cannot be cleaned). Caution: Do not use third-party charcoal or carbon filter elements! Use only Sea Recovery Corporation Filter Elements. Many third-party Filter Elements fit improperly; the seams fall apart; and they allow bypass. They are also designed for low flow rates, causing extensive damage (due to pressure build-up on the product water line) if used in the System. -
Page 72: Ultraviolet Sterilizer
2. Remove the Carbon Filter Element from the bowl. 3. Remove the O-Ring from the top of the bowl. 4. Replace the Carbon Filter Element with a new Sea Recovery Corporation element. 5. Wipe the O-Ring with a damp cloth. -
Page 73: Uv Sterilizer Maintenance
Maintenance and Repair 10. Hand turn to seal the O-Ring. Do not use a wrench or other tool to tighten, and do not over tighten. Over tightening causes stress to the lid and bowl threads, which can result in damage, breakage, or cracks, as well as difficulty removing it in the future. -
Page 74: Exterior Surfaces
Bulb Life 8000 Hours minimum Materials Body: SS304; Ballast Box: PVC Power Cord 13 ft (4 meters) 2 conductors Weight 1 lbs (500g) Body Temperature Range Operating: 37°F to 104°F (3°C to 40°C); Dry Storage: -4°F to 185°F (-25°C to 85°C) Operating Voltage Range 10.56V minimum;... -
Page 75: Repairing Leaks
2. Use a temporary tube to direct water from the UV unit to a container or drainage. 3. Pressurize the UV unit and flush unit with sample valve that is fully opened for 3.5 minutes. Sea Recovery Corporation recommends using a valve that has a discharge orifice smaller than ¼” (6mm). After flushing for 3.5 minutes, reduce valve opening to 50% and flush for 3 minutes. -
Page 77: Chapter 8: Troubleshooting
Chapter Troubleshooting This chapter provides information and procedures for troubleshooting abnormal System behavior. For each symptom, one or more causes are provided, and each includes one or more corresponding tests to help identify the correct cause of the problem and correct it. When diagnosing System issues, eliminate the listed causes one-by-one until the correct cause is found. -
Page 78: Thru-Hull Inlet Fitting
• Low Pressure Sensor (#) failed to measure the pressure. Check wiring. • High Pressure sensor failed to measure the pressure. Check wiring. • Temperature Sensor (#) failed to measure the temperature. Check wiring. Thru-Hull Inlet Fitting 1. Problem: Flat profile Inlet Thru Hull Fitting a. -
Page 79: Inlet Vacuum/Pressure Gauges
Troubleshooting b. Solution: Tighten any loose fitting or connection at the Inlet of the Booster Pump or prior to it that is allowing air to enter the feed line. Replace worn or broken seal or O-ring at the Inlet of the Booster Pump or prior to it that is allowing air to enter the feed line. -
Page 80: Pressure Transducers
b. Solution: Replace any hose or tube that is kinked. Disconnect each end of the tube and blow air through the tube to ensure that it is not blocked. Pressure Transducers Note: The System's Pressure Transducers send a DC voltage signal to the System Control Logic. The minimum value is 0.5 VDC when no pressure is applied to it, and the maximum value that the System will accept is 4.5 VDC. -
Page 81: Commercial Pre-Filter
Troubleshooting Commercial Pre-Filter 1. Problem: The Feed Water Pressure into the Prefilter is higher than normal, and the Feed Water Pressure into the High Pressure Pump is lower than normal. a. Description: The pressure differential readings across the Pre-filter indicate that the element is filled with debris blocking the feed water. - Page 82 When used regularly the seal will give approximately 8,000 hours of use. The seal continually wears during use and must be replaced approximately every 8,000 hours or at the sign of leakage. b. Solution: Return the High Pressure Pump to Sea Recovery for service and Seal replacement. 7. Problem: Knocking Noise a.
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Page 83: Hp Pump Assembly
Troubleshooting b. Solution: Service the Pre filtration Section (Low Pressure Section) of the System. Check all components between the Inlet Thru-Hull Fitting and the Inlet of the High Pressure Pump to determine what is causing the loss in feed water flow and pressure to the High Pressure Pump. HP Pump Assembly 1. -
Page 84: Automated Motor-Actuated Back Pressure Regulator
b. Solutions: a. Replace the O-Ring if wear or damage is present. b. Replace the End Plug if it is damaged or cracked. c. Replace the RO Membrane Element. NEVER place two Brine Seals on one RO Membrane Element. d. Determine what blocked the Product Water Line and correct the condition. Replace the RO Membrane Element. -
Page 85: Brine Discharge Flow Meter
Troubleshooting Feed Water is lower than normal in salinity and/or higher than normal in temperature the operating pressure will automatically decrease to not exceed the specified amount of product water. Pressure will decrease until the specified product water flow is achieved. b. - Page 86 1. Problem: Debris or biological growth can cause the Salinity Probe to give incorrect measurement of the Product Water Salinity. a. Solution: Clean the Salinity Probe contact pins annually or at any sign of incorrect reading. 2. Problem: The Salinity Probe may have drifted from it’s original calibration point. a.
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Page 87: Chapter 9: Glossary
Chapter Glossary Terms Cascading Failure A failure in a system of interconnected parts in which the failure of a part can trigger the failure of successive parts. Boundary Layer (Also known as Concentration Polarization.) When water permeates through the membrane, nearly all the salt is left behind in the brine channel. - Page 88 Water Temperature Effect The product water flow through the membrane is significantly affected by the water temperature. At any given pressure this flow increases with increasing water temperature and is reduced at lower temperatures. The System over comes this factor by self adjusting the operating pressure to maintain a precise amount of Product Water Flow. Aqua Matic XL 2200 - 3600...
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Page 89: Chapter 10: Appendix
Chapter Appendix... -
Page 90: Abs Certificate Of Design Assessment
ABS Certificate of Design Assessment Aqua Matic XL 2200 - 3600... -
Page 91: Fcc Compliance
Appendix FCC Compliance... -
Page 92: Dnv Iso 9001 Certificate
DNV ISO 9001 Certificate Aqua Matic XL 2200 - 3600... -
Page 93: Single-Phase Electrical Motor Wiring
Appendix Single-Phase Electrical Motor Wiring... -
Page 94: Three-Phase Electrical Motor Wiring
Three-Phase Electrical Motor Wiring Aqua Matic XL 2200 - 3600... -
Page 95: Three Phase Transformer Wiring
Appendix Three Phase Transformer Wiring... -
Page 96: New System Initial Readings Form
New System Initial Readings Form Aqua Matic XL 2200 - 3600... -
Page 97: Daily System Readings
Appendix Daily System Readings... -
Page 99: Chapter 11: Exploded Parts Views
Chapter Exploded Parts Views... - Page 100 Exploded Parts View...
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Page 101: Chapter 12: Electric Diagrams - Foldouts
Contents B001300001 INSTALLATION KIT AQMXL..................3 B006600002 SEA STRAINER ASSY -8...................5 B016510001 BOOSTER PUMP-MOTOR..................6 B008800002 PLANKTON FILTER ASSY AW DOUBLE..............7 B109120001 COMMERCIAL PREFILTER ASSY 32.5 SQ FT SRC AQM........9 B111120001 OIL/WATER SEPARATOR ASSY SRC 32.5 SQ FT..........10 B156300008 HP GP-PUMP MOTOR 5.55GPM 5HP 220V 60Hz 1PH ASSY........11 B156300005 HP GP-PUMP MOTOR 5.55GPM 5HP 230-460V 60Hz 3PH ASSY......13 B156300005M HP GP-PUMP MOTOR 5.55GPM 5HP 230-460V 60Hz 3PH ASSY.....15 B156300006 HP GP PUMP MTR 7.6 GPM 5HP 190-460V 50-60Hz 3PH ASSY......17... -
Page 102: B001300001 Installation Kit Aqmxl
B001300001 INSTALLATION KIT AQMXL ITEM NO. QTY. PART NUMBER DESCRIPTION 0421056739 SEA STRAINER ASSY .75 BRONZE 755 SERIES 15 ft. 0312121969 TUBE 1/4 BLK NYL 20 ft. 0312123569 TUBE 3/8 BLK NYL 75 ft. 0312124269 TUBE 1/2 BLK NYL NO SUBST 50 ft. - Page 103 Exploded Parts View...
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Page 104: B006600002 Sea Strainer Assy -8
B006600002 SEA STRAINER ASSY -8 ITEM NO. QTY. PART NUMBER DESCRIPTION 0421056739 SEA STRAINER ASSY .75 BRONZE 755 SERIES 0101073783 ELB90 0.75 MPT x BARB 061172143016 SCREX,HEX A,.25x1.00,SS 05181434AA CLAMP,HOSE,SS,3/4" 061080028000 WASHER FLAT #10 SS... -
Page 105: B016510001 Booster Pump-Motor
B016510001 BOOSTER PUMP-MOTOR ITEM NO. QTY. PART NUMBER DESCRIPTION 29170355072 IMPELLER 5.50 316 SS HP75 1217514772 BOOSTER PUMP HEAD HP75 SS 1221514722-3 BRACKET,MTG,PUMP,BOOSTER 1544182210 MOTOR,2HP,460-60-3,1.5HP,380-50-3 0101654483 ADAPTER 1.00 MPT x BARB 0101064483 ELB90 1.00 FPT x BARB 061060050000 NUT HEX .31-18 W-INSERT SS 061142157016 SCREW,HEX HEAD,3/8-16x1",SS 061100056000... -
Page 106: B008800002 Plankton Filter Assy Aw Double
B008800002 PLANKTON FILTER ASSY AW DOUBLE ITEM NO. QTY. PART NUMBER DESCRIPTION 20200402102 BRACKET SINGLE FILTER 0805823578 ELEMENT PLANKTON 0713020473 FILTER HOUSING .75 X 10 0101653783 ADAPTER 0.75 MPT x BARB 0101013783 ELB90 0.75 FPT x FPT 0101073783 ELB90 0.75 MPT x BARB 01013737CL NIPPLE 0.75 NPT x CL 061172143016... - Page 107 Exploded Parts View...
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Page 108: B109120001 Commercial Prefilter Assy 32.5 Sq Ft Src Aqm
B109120001 COMMERCIAL PREFILTER ASSY 32.5 SQ FT SRC AQM ITEM NO. PART NUMBER DESCRIPTION B109120001 COMMERCIAL PREFILTER ASSY 32.5 SQ FT (INCLUDES P/N 2-11) 2614018969 O-RING 034 FOR COMMERCIAL FILTER 3901040100 ADAPTER SPACER RING 0204020100 ELB90 .25 TUBE JQ x .25MNPT 0204990300 PLUG 1/4 JQ 05181434AA... -
Page 109: B111120001 Oil/Water Separator Assy Src 32.5 Sq Ft
B111120001 OIL/WATER SEPARATOR ASSY SRC 32.5 SQ FT ITEM NO. PART NUMBER DESCRIPTION B111120001 OIL / WATER SEPARATOR ASSY SRC 32.5 SQ FT (INCLUDES P/N 2-9) 08020723KD ELEMENT OWSE 32.5 SQFT 0101653783 ADAP 3/4 MPT X 3/4 BARB PVC 05181434AA HOSE CLAMP 3/4"... -
Page 110: B156300008 Hp Gp-Pump Motor 5.55Gpm 5Hp 220V 60Hz 1Ph Assy
B156300008 HP GP-PUMP MOTOR 5.55GPM 5HP 220V 60Hz 1PH ASSY ITEM NO. QTY. PART NUMBER DESCRIPTION 5353140903 MANIF HP TRANSDUCER AQM 110120033 MTG, PUMP, 5.5-8.0 GPM, AQMXL 12170500CO PUMP,5.55GPM,1750-1450RPM,RALS-IN 12207603CO COUPLER,24mm x 1.125in 1220770104 BELL HSG,5HP 1566213310 MOTOR,5HP,220V,60Hz,1PH 2317100300 TRANSDUCER 0-2000 PSI .437 SAE 0101652683 ADAPTER 0.5 MPT x 0.75 BARB 01174918PH... - Page 111 Exploded Parts View...
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Page 112: B156300005 Hp Gp-Pump Motor 5.55Gpm 5Hp 230-460V 60Hz 3Ph Assy
B156300005 HP GP-PUMP MOTOR 5.55GPM 5HP 230-460V 60Hz 3PH ASSY ITEM NO. QTY. PART NUMBER DESCRIPTION 5353140903 MANIF HP TRANSDUCER AQM 110120033 MTG, PUMP, 5.5-8.0 GPM, AQMXL 12170500CO PUMP,5.55GPM,1750-1450RPM,RALS-IN 12207603CO COUPLER,24mm x 1.125in 1220770104 BELL HSG,5HP 1567283319 MOTOR,5HP,230-460V,60Hz,3PH 20-2449 ISOLATION MOUNT,.38-16UNC THD NEOPRENE,50 DURO 2317100300 TRANSDUCER 0-2000 PSI .437 SAE 0101652683... - Page 113 Exploded Parts View...
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Page 114: B156300005M Hp Gp-Pump Motor 5.55Gpm 5Hp 230-460V 60Hz 3Ph Assy
B156300005M HP GP-PUMP MOTOR 5.55GPM 5HP 230-460V 60Hz 3PH ASSY ITEM NO. QTY. PART NUMBER DESCRIPTION 5353140903 MANIF HP TRANSDUCER AQM 110120033 MTG, PUMP, 5.5-8.0 GPM, AQMXL 12170500CO PUMP,5.55GPM,1750-1450RPM,RALS-IN 12207603CO COUPLER,24mm x 1.125in 1220770104 BELL HSG,5HP 19200257HB STRAIN RELIEF 90DEG .63-.75 CORD 20-2449 ISOLATION MOUNT,.38-16UNC THD NEOPRENE,50 DURO 2317100300... - Page 115 Exploded Parts View...
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Page 116: B156300006 Hp Gp Pump Mtr 7.6 Gpm 5Hp 190-460V 50-60Hz 3Ph Assy
B156300006 HP GP PUMP MTR 7.6 GPM 5HP 190-460V 50-60Hz 3PH ASSY ITEM NO. QTY. PART NUMBER DESCRIPTION 5353140903 MANIF HP TRANSDUCER AQM 110120033 MTG, PUMP, 5.5-8.0 GPM, AQMXL 12180523CO HPP,7.6 GPM,SS 12207603CO COUPLER,24mm x 1.125in 1220770104 BELL HSG,5HP 2317100300 TRANSDUCER 0-2000 PSI .437 SAE 01174918PH TEE RUN 0.38 MT x 0.38 FT x 0.38 FT SS316... - Page 117 Exploded Parts View...
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Page 118: B156300006M Hp Gp Pump Mtr 7.6 Gpm 5Hp 190-460V 50-60Hz 3Ph Assy
B156300006M HP GP PUMP MTR 7.6 GPM 5HP 190-460V 50-60Hz 3PH ASSY ITEM NO. QTY. PART NUMBER DESCRIPTION 5353140903 MANIF HP TRANSDUCER AQM 110120033 MTG, PUMP, 5.5-8.0 GPM, AQMXL 12180523CO HPP,7.6 GPM,SS 12207603CO COUPLER,24mm x 1.125in 1220770104 BELL HSG,5HP 1567283319 MOTOR,5HP,230-460V,60Hz,3PH 19200257HB STRAIN RELIEF 90DEG .63-.75 CORD... - Page 119 Exploded Parts View...
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Page 120: B196300021 Membrane Vessel Assy 2200Gpd Aqmxl
B196300021 MEMBRANE VESSEL ASSY 2200GPD AQMXL ITEM NO. QTY. PART NUMBER DESCRIPTION B196900002 MEMBRANE VESSEL ASSY 700GPD 0520052000 PLATE,SUPPORT,VESSEL,3 IN,23.00x2.50x0.25TH 05202401GR BRACKET,MVA U-CLAMP,3 IN 2417430800 INTERCONNECT MVA SS 2615180100 FELT ADHESIVE 0.125 X 0.75 STRIP 061080043000 WASHER,FLAT,1/4",SS 061161845012 SC ALLEN FLAT .25-20 X .75 SS 061172143016 SCREX,HEX A,.25x1.00,SS... -
Page 121: B196300037 Membrane Vessel Assy 2600Gpd Aqmxl
B196300037 MEMBRANE VESSEL ASSY 2600GPD AQMXL ITEM NO. QTY. PART NUMBER DESCRIPTION 0117410800 HP NIPPLE 0.25 MPT 0520052000 PLATE,SUPPORT,VESSEL,3 IN,23.00x2.50x0.25TH 05202401GR BRACKET,MVA U-CLAMP,3 IN 2417430800 INTERCONNECT MVA SS B196900004 900 GPD MEM-VESSEL ASSY (SEAFARI) B196900004 900 GPD MEM-VESSEL ASSY (SEAFARI) 2615180100 FELT ADHESIVE 0.125 X 0.75 STRIP 0204011769... -
Page 122: B196300028 Membrane Vessel Assy 2800Gpd Aqmxl
B196300028 MEMBRANE VESSEL ASSY 2800GPD AQMXL ITEM NO. QTY. PART NUMBER DESCRIPTION B196900002 MEMBRANE VESSEL ASSY 700GPD 0117410800 HP NIPPLE 0.25 MPT 0520052000 PLATE,SUPPORT,VESSEL,3 IN,23.00x2.50x0.25TH 05202401GR BRACKET,MVA U-CLAMP,3 IN 2417430800 INTERCONNECT MVA SS 2615180100 FELT ADHESIVE 0.125 X 0.75 STRIP 1317012469 ELB90 -8 FLARE x 0.25 MT SS 061080043000... -
Page 123: B196300036 Membrane Vessel Assy 3400Gpd Aqmxl
B196300036 MEMBRANE VESSEL ASSY 3400GPD AQMXL ITEM NO. QTY. PART NUMBER DESCRIPTION 0117410800 HP NIPPLE 0.25 MPT 0520052000 PLATE,SUPPORT,VESSEL,3 IN,23.00x2.50x0.25TH 05202401GR BRACKET,MVA U-CLAMP,3 IN 2417430800 INTERCONNECT MVA SS B196900004 900 GPD MEM-VESSEL ASSY B196900004 900 GPD MEM-VESSEL ASSY (SEAFARI) 2615180100 FELT ADHESIVE 0.125 X 0.75 STRIP 0204011769 ELBOW,PP,3/8 ODx1/4 FT... -
Page 124: B476160004 Bpr Connection Aqmxl Assy
B476160004 BPR CONNECTION AQMXL ASSY ITEM NO. QTY. PART NUMBER DESCRIPTION 3421020100 COUPLER BACK PRESSURE REG-AQM 1417017896 VALVE,REGULATOR,PRESSURE 2020043900 BRACKET BPR MOUTING AQUAMATIC II B079400004 BRP GEAR ASSY 0117230819 ELB90 0.25 MPT X 0.25 FPT SS 0117380869 NIPPLE 0.25 NPT X 1.50 SS316L 0204021769 ELBOW,PP,3-8 ODx1-4 MT 061080028000... -
Page 125: B516300004 Plumbing Connection Assy Aqmxl
B516300004 PLUMBING CONNECTION ASSY AQMXL ITEM NO. PART NO. DESCRIPTION 75012026 VALVE,SOLENOID,12VDC,3W,3-8IN 0101191800 ELB90 .375 SL X.375 FNPT PVC 3131680298 PLUG CONNECTOR DIN 3-PIN 14012006 MANIFOLD, PROB, PVC, PRESS, LOW, 6X1.5X2 11026820AO FLOW METER IN-LINE 0.26-4.0GPM 5360300800 MANIFOLD,BRINE FLOW,PVC,PRESS,LOW,1.5X1.5X4.0 0101378500 NIPPLE .375 NPT x 1 0204021869 ELBOW,PP,3/8 ODx3/8 MT... -
Page 126: B502160002 Manifold Lp Assy Aqmc Aqwdx
B502160002 MANIFOLD LP ASSY AQMC AQWDX ITEM NO. PART NO. DESCRIPTION 5301400802 MANIFOLD LP PICKUP AQM II-REV PR 2317100200 TRANSDUCER 0-200 PSI .437 SAE 01126526DG ADAP .5 MPT X .75 BARB NYLON 0204090869 FITTING,PP,1/4 ODx1/4 MT 061160626010 SC PHIL PAN 8-32 X 5/8 SS 061080023000 WASHER,FLAT,#8",SS... -
Page 127: B114150001 Postfilter Dual Aqmxl
B114150001 POSTFILTER DUAL AQMXL ITEM NO. PART NO. DESCRIPTION 20200402101 DUAL BRACKET PREFILTER-CHRCL-PLNKTN Rev A 0713020873 FILTER HOUSING .50 X 10 0803004773 ELEMENT CHARCOAL 10.0 08251950AS ELEMENT POST FILTER PH 9.75 IN 01013725CL NIPPLE 0.50 NPT x CL 0112072600 ELB90 0.50 MPT x 0.75 BARB NYLON 05181434AA CLAMP,HOSE,SS,3/4"... -
Page 129: B591120001 Clean And Rinse Kit
B591120001 CLEAN AND RINSE KIT ITEM NO. QTY. PART NUMBER DESCRIPTION 20200404040 BRACKET-CLEAN AND RINSE KIT 0101063783 ELB90 .75 FPT X .75 BARB PVC 0101613783 ADAP .75 FNPT x .75 BARB PVC 14011334AR VALVE 3-WAY BALL .75 MPT 0501164200 PIPE SUPPORT 1.125 05181434AA HOSE CLAMP .75 SS 061060026000... -
Page 130: B598000009 Fresh Water Flush 10 In Housing
B598000009 FRESH WATER FLUSH 10 IN HOUSING ITEM NO. QTY. PART NUMBER DESCRIPTION 20200402102 BRACKET SINGLE FILTER 0803004773 ELEMENT CHARCOAL 10.0 0713020873 FILTER HOUSING .50 X 10 0204091969 FITTING,PP,3/8 ODx1/2 MT 2020040002 BRACKET CHECK VALVE FWF 3131680298 PLUG CONNECTOR DIN 3-PIN 1401095998 SOLENOID VALVE EXTERNAL PORT 14012118AR... - Page 131 Exploded Parts View...
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Page 132: B114140001 Ph Neutralizer / Charcoal Dual Aqmc Ii / Mod
B114140001 PH NEUTRALIZER / CHARCOAL DUAL AQMC II / MOD ITEM NO. QTY. PART NO. DESCRIPTION B114140001 PH NEUTRALIZER / CHARCOAL DUAL AQMC II / MOD (INCLUDES P/N 2-9) 0713020573 FILTER HOUSING/LID 3/8 X 10 20200402101 DUAL BRACKET, PRE-FILTER, CHRCL/PLNKTN 08251950AS ELEMENT PH 9 3/4"... -
Page 133: B595160001 Sr Aquamatic Ii Controller
B595160001 SR AQUAMATIC II CONTROLLER ITEM NO. PART NO. DESCRIPTION B595160001 CONTROLLER AQM 2K Exploded Parts View... -
Page 134: B610140004 Nmea 2000 Enabled
B610140004 NMEA 2000 ENABLED ITEM NO. QTY. PART NO. DESCRIPTION 31316809MT MICRO CAP 31316801MT MICRO BULKHEAD FEED-THRU ASSY 31316812MT MICRO SINGLE ENDED CORDSET MALE... -
Page 135: B610140008 Remote Kit Display 80Ft Std Aqmii
B610140008 REMOTE KIT DISPLAY 80FT STD AQMII ITEM NO. QTY. PART NO. DESCRIPTION B610140008 REMOTE KIT DISPLAY 80FT STD AQMII (INCLUDES P/N 2-8) B612160001 REMOTE AQM II 31316802MT MICRO TEE MALE/FEMALE/FEMALE 31316806MT MICRO TERMINATION RESISTOR F 31316811MT MICRO DOUBLE-ENDED CORDSET 3M 31316806MT MICRO TERMINATION RESISTOR F 4900450008... - Page 138 Chapter Electric Diagrams - Foldouts...
- Page 142 Sea Recovery 2630 E. El Presidio Street Carson, CA 90810 sales@searecovery.com www.searecovery.com PN B6513100001...