BONKOTE V-SOLDER Series User Manual

V-cut solder machine
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V-SOLDER
BON-6002
V-cut solder machine
Applicable solder wire diameter 0.6 ~ 1.6 mm
User's manual
Preparation in October 2017
The 7
edition
th
JAPAN BONKOTE CO., LTD.

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Summary of Contents for BONKOTE V-SOLDER Series

  • Page 1 V-SOLDER BON-6002 V-cut solder machine Applicable solder wire diameter 0.6 ~ 1.6 mm User’s manual Preparation in October 2017 The 7 edition JAPAN BONKOTE CO., LTD.
  • Page 2: Table Of Contents

    Contents page 1. Preface ·························································································· 1 2. Notes for safety ··············································································· 1 3. Notes for installation and use ··························································· 2 4. How to use (A) Contents and name ····································································· 3 (B) Name of parts ············································································ 4 (C) How to set up ············································································· 5 (D) How to use ···············································································...
  • Page 3: Preface

    1. Preface  Thank you very much for purchasing the V-cut solder machine.  The V-cut solder machine is effective to prevent solder balls & flux scattering by making V-groove onto a solder wire.  If your solder wire originally have solder ball prevention effect, this machine may not provide you with a sufficient effect.
  • Page 4: Notes For Installation And Use

    3. Notes for installation and use For safety, make sure to observe the following matters.  This machine is designed with ground specification. For safety, be sure to use a grounded electrical outlet. If you do not have such outlet, install it separately. ...
  • Page 5: How To Use

    4. How to use (A) Contents and Name ① ② ⑤ ③ ④ ① BON-6002 BODY ② 3PIN POWER CABLE ③ WRENCH (14 mm) ④ SOLDER REEL SHAFT ⑤ FOOT SWITCH...
  • Page 6: (B) Name Of Parts

    (B) Name of parts SIDE FRONT ① ① ② ② ③ ⑭ ③ ④ ④ ⑩ ⑫ ⑥ ⑥ ⑦ ⑤ ⑨ ⑨ ⑧ ⑮ ⑬ ⑪ ⑤ ① GUIDE SHAFT ⑨ NEEDLE SHAFT SPRING ② ADJUSTER SCREW ⑩ V-BLADE SHAFT ③...
  • Page 7: (C) How To Set Up

    (C) How to set up 1) Connect the power cable to the V-cut solder machine. 2) Set the solder wire reel to the reel holder. Conform each diameter of the solder wire and the guide pulley is the same. 3) Remove a cushioning material before use .
  • Page 8: (D) How To Use

    (D) How to use Insert the power plug into the receptacle and turn on the switch. 1) Feed the solder wire into the solder guide. 2) Lead the solder wire along the groove of the guide pulley and V-blade little by little by pressing the foot switch.
  • Page 9: How To Maintenance

    5. How to maintenance ( A ) How to check Depth of V-groove 1) Cut a V-grooved solder wire vertically into 4 pieces by 2 cm intervals. When cutting, place the V-grooved section to topside so that it will be easier to observe it..
  • Page 10: (B) How To Adjust Depth Of V-Groove

    (B) How to adjust Depth of V-groove 1) Remove the housing cover by loosening the screw. 2) Adjust the upper housing position to meet below conditions: ※ V-groove is too shallow: Set the housing lower. ※ V-groove is too deep: Set the housing upper.
  • Page 11: (C) Replacement Parts

    ( C ) Replacement parts (C-1) V-blade 1) Remove the housing cover by loosening the screw. 2) In order to remove the V-blade from the upper housing, loosen the adjuster screws alternately until having enough space between the V-blade and the guide pulley. 3) Hold the V-blade shaft with a wrench A and the V-blade holder with a wrench B.
  • Page 12: (C-2) Guide Pulley

    (C-2) Guide pulley 1) Remove the housing cover by loosening the screw. 2) In order to remove the guide pulley from the lower housing, loosen the adjuster screws alternately until having enough space between the V-blade and the guide pulley. 3) Remove the needle shaft spring first.
  • Page 13: (C-3) Needle Shaft Spring

    6) Put back the needle shaft spring. Refer to P.11. 7) Follow the step 2) ~ 5) on the page 8. ※ Each solder wire has an suitable needle shaft spring and a guide pulley by its diameter. When you exchange solder wire size, please exchange a guide pulley or a needle shaft spring accordingly. (C-3) Needle shaft spring 1) Hold a screw of the needle shaft spring with a screw driver.
  • Page 14: (C-4) Solder Guide

    (C-4) Solder guide 1) Loosen a screw of the solder guide holder with a hexangular wrench and remove the solder guide. 2) Attach a new solder guide. The solder guide should be aligned to the groove. Tighten a screw of the guide holder. (C-5) Fuse 1) Loosen a fuse holder by hand.
  • Page 15: Consumption Parts

    6. Consumption parts Guide pulley Applicable solder wire Needle shaft spring V-blade Solder guide Model No. diameter Model No. Model No. Model No. GP-06 DIA. 0.6 mm BP-065 DIA. 0.65 mm TN-05 BP-08 DIA. 0.8 mm VE-1 HP-20 BP-10 DIA. 1.0 mm BP-12 DIA.
  • Page 16: Specifications

    7. Specifications 100VAC ・ 110VAC Input voltage Frequency 50 Hz 60 Hz Feeding amount 40 mm/sec. 48 mm/sec. Feeding method Footswitch Applicable solder diameter DIA. 0.6 ~ DIA. 1.6 mm Dimension 142W x 122D x 160H mm Weight 1950 g Power consumption approx..
  • Page 17: Trouble Shooting

    8. Trouble shooting Phenomena Possible causes Measures Page. Motor does not move Switch lamp is unable to light. Insert power plug into The Power cable is unplugged. receptacle firmly. The Fuse can be blown out. Exchange the fuse with a new one Switch lamp lights Adjust the upper housing position The V-blade touches the Guide pulley.
  • Page 18: Guarantee And After Sales Service

    9. Guarantee and After sales service (A) Guarantee We will ship our products after severe factory tests and inspections. However, if you find any malfunctions or defects due to problem in workmanship or transportation, please contact your dealer or us. The guarantee period of your machine is in one year after purchased, except for replacement parts.
  • Page 19 NOTE...
  • Page 20 JAPAN BONKOTE CO., LTD. 600-14 Kasahara-cho, Mito-shi, Ibaraki 310-0852 JAPAN TEL: +81 29-241-2725 FAX: +81 29-241-2726 URL: http://bonkote.co.jp E-mail: info@bonkote.co.jp...

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Bon-6002

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