Mono Epsilon 400 Operating And Maintenance Manual
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Mono Epsilon 400 Operating And Maintenance Manual

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OPERATING AND MAINTENANCE MANUAL
NOTE: THIS MACHINE IS FOR USE WITH SOFT DOUGH ONLY
The use of templates and/or accessories not produced or supplied by MONO
Equipment will invalidate the machine's warranty
FG080 –EPSILON colour RevC18 06-12-18

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  • Page 1 Epsilon colour OPERATING AND MAINTENANCE MANUAL NOTE: THIS MACHINE IS FOR USE WITH SOFT DOUGH ONLY The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty FG080 –EPSILON colour RevC18 06-12-18...
  • Page 2 FG080 –EPSILON colour RevC18 06-12-18...
  • Page 3 Failure adhere cleaning maintenance instructions detailed in this booklet could affect the warranty of this machine. The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty FG080 –EPSILON colour RevC18 06-12-18...
  • Page 4 SAFETY SYMBOLS The following safety symbols are used throughout this product documentation and manual (available at www.monoequip.com). Before using your new equipment, read the instruction manual carefully and pay special attention to information marked with the following symbols. Indicates a hazardous situation which, if not avoided, WARNING will result in death or serious injury.

  • Page 5: Table Of Contents

    CONTENTS EPSILON INTRODUCTION DIMENSIONS SPECIFICATIONS SAFETY INSTALLATION ISOLATION CLEANING INSTRUCTIONS OPERATING CONDITIONS PREPARING FOR OPERATION 9A – FITTING THE HOPPER 9B – FITTING A TEMPLATE 10.0 OPERATING INSTRUCTIONS – SELECT PRODUCT TYPE – USE SAVED PRODUCT PROGRAM – EDIT/CREATE A PROGRAM. DROP / TOWER / STRIP / SHEETING –...
  • Page 6 1.0 INTRODUCTION EPSILON The ground breaking EPSILON tabletop confectionary depositor requires less than 1 square • metre of space to operate. The unique travelling hopper system removes the need for a conveyor belt which means trays • can be loaded and unloaded in the most ergonomically efficient way – directly from the front. The EPSILON can be transported through a normal doorway and plugged into •...
  • Page 7 2.0 DIMENSIONS EPSILON 400 = 742mm 400 = 977mm 450 = 1139mm 450 = 790mm FG080 –EPSILON colour RevC18 06-12-18...

  • Page 8: Specifications

    Choux Paste Viennese Sponge Drops However, consult Mono Equipment if your intended product falls outside the above general machine specification. As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice...

  • Page 9: Safety

    4.0 SAFETY EPSILON Never use a machine in a faulty condition and always report any damage. Only trained engineers should remove parts from this machine if a tool is required. Always ensure hands are dry before touching any electrical appliance (including cable, switch and plug).
  • Page 10 EPSILON 10 The bakery manager or the bakery supervisor should carry out daily safety checks on the machine. 11 Do not operate machine without the hopper template fitted correctly. 12 Due to the essential requirement for handling heavy components during cleaning, it is recommended that protective footwear be worn when carrying out such procedures.

  • Page 11: Installation

    5.0 INSTALLATION EPSILON Ensure that the depositor is connected to the correct electric supply as specified on the serial number plate on the side of the machine. The supply to this machine must be protected by a 30mA RCD Ensure that the correct fuse rating is fitted in the electrical supply. The support table should be level and strong enough to support the machine and loaded hopper.

  • Page 12: Cleaning Instructions

    7.0 CLEANING INSTRUCTIONS EPSILON NOTE: - Cleaning must be carried out by fully trained personnel only. - Isolate machine from mains supply before carrying out any cleaning. - Do not steam clean or use a jet of water (hose or pressure washer). -Do not use any form of caustic detergent or abrasive cleaners.- All the outer surfaces of the machine should be wiped over daily with warm soapy water.
  • Page 13 3 To reduce weight and bulk, separate and remove the empty feed hopper from the pump assembly, by unscrewing the wing nuts, whilst still on the machine. To gain access to the inner wing nut, slide the complete hopper away from the machine body slightly (keep on support bars) - this will also disengage the pump assembly from the drive shaft.
  • Page 14 EPSILON DOUGH HOPPER NOTE: THIS MACHINE IS FOR USE WITH SOFT DOUGH ONLY CAUTION: The feed hopper and pump assembly can exceed 25kg and will need to be lifted off by two people, or dismantled into smaller components while still on the machine. Take care to avoid damage to the sealing surface of the feed hopper during removal, cleaning, assembly and storage.
  • Page 15 EPSILON To remove the table for cleaning: 1. Push the table down to its lowest level. 2. Lift the front edge and lift the table towards you. The table will release from the back pins and can be placed in a washer for cleaning. To replace the table after cleaning: 1.

  • Page 16: Operating Conditions

    8.0 OPERATING CONDITIONS EPSILON To obtain the best product results and consistent operation, Make sure the depositor is used on a level surface. (Adjust feet if required) Ensure flat trays are used. Ensure undamaged nozzles and templates are used. Keep the machine clean. Do not leave any components in the hopper.

  • Page 17: Preparing For Operation

    EPSILON NOTE: THIS MACHINE IS FOR USE WITH SOFT DOUGH ONLY The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty Select template and nozzles required and fit as section 9a & 9b following.
  • Page 18 EPSILON TABLE ADJUSTMENTS It is important that the table is parallel with the hopper. (If this is not correct the nozzles will not be the same distance from the trays and the deposits will differ across the tray). Measure the distance at “A” and “B” below and check that they are the same. This should be checked with the hopper bars positioned at both the full left position and the full right position.

  • Page 19: Fitting The Hopper

    EPSILON FITTING THE HOPPER CAUTION SHOULD BE TAKEN WHEN FITTING HOPPER AND PUMP ASSEMBLY AS WEIGHT EXCEEDS 25KGS ON SOME MODELS It will need to be lifted off by two people, or dismantled into smaller components while still on the machine. MAKE SURE FLOOR AREA AROUND MACHINE IS CLEAN To reduce weight and bulk fit the complete hopper assembly in two stages - first the pump assembly onto the support bars, then the feed hopper body onto the pump...

  • Page 20: Fitting A Template

    EPSILON FITTING A TEMPLATE Select template and nozzles required. (Nozzles are not required for sheeting, staggered or stub templates) Attach nozzles to template body: TEMPLATE BODY NOZZLES CLAMP STRIP NUTS Slide template into matching recess at base of pump assembly until the stop is in position.
  • Page 21 10.0 Epsilon EPSILON ‘ ’ OPERATION EMERGENCY STOPS CAUTION CAUTION DO NOT PLACE HANDS KEEP HANDS AWAY FROM THIS AREA UNDER HOPPER NOZZLES ALL OPERATIONS ARE ACTIVATED BY TOUCHING AREAS ON THE SCREEN WITH A FINGER. DO NOT USE EXCESSIVE FORCE OR HARD OBJECTS AS THIS WILL INVALIDATE MACHINE WARRANTY. FG080 –EPSILON colour RevC18 06-12-18...
  • Page 22 OPERATING KEY FOR FOLLOWING INSTRUCTIONS FOLLOW BLUE ARROWS AND BOXES TO BLUE OPERATION OPERATE THE DEPOSITOR WITH ALREADY SAVED PROGRAMS FOLLOW RED ARROWS AND BOXES TO CHANGE SETTINGS CHANGE SETTINGS AND CREATE NEW PROGRAMS WHEN KEYBOARD APPEARS, A CODE KEYBOARD ENTRY MUST BE ENTERED BY TOUCHING THE REQUIRED NUMBERS IN THE CORRECT ORDER...

  • Page 23: Select Product Type

    PART SELECT PRODUCT TYPE 10/1 SELECT PRODUCT TO DEPOSIT TO CREATE NEW PROGRAM 1. Touch anywhere on the first screen to start. 2. Touch the screen for the type of product required. Display will move on to the next screen. DROP TOWER SHEETING...

  • Page 24: Use Saved Product Program

    PART TO USE SAVED PRODUCT PROGRAM 10/2 1. Select the product required from the list. PROGRAM NAME (USER DEFINED) PRODUCT LIST PAGE TYPE OF PRODUCT THIS SCREEN APPLIES TO RETURN PREVIOUS TO NEXT SCREEN SCREEN 2. Touch “next” to go to next screen. ADJUST THE DEPOSIT AMOUNT IF REQUIRED.

  • Page 25: Edit/Create A Program

    PART EDIT / CREATE A PROGRAM 10/3 EDIT BUTTON 1. Touch the edit button. 2. Enter password. Touch ok. (Screen shows 3. Select the product type on screen. (drop, tower, strip, sheeting) 4. Select the product TO EDIT EXISTING PROGRAM SETTINGS FOR A NEW PRODUCT, COPY PRODUCT TO NEW LOCATION FOR EDITING...
  • Page 26 EXAMPLE EDIT: DROP PRODUCT QUANTITY THIS IS A SETTING NUMBER AND DOES NOT INDICATE A MEASURE OF ACTUAL VOLUME NOZZLE HEIGHT ABOVE TRAY SURFACE ENTER TRAY SUCK BACK SETUP QUANTITY SCREEN (SEE 6 BELOW) TABLE OVERALL JOG DISTANCE (mm) MACHINE SPEED (% OF MAXIMUM) PRIME PUMP 5.
  • Page 27 EXAMPLE EDIT: TOWER DEPOSIT QUANTITY FOR EACH LAYER NOZZLE HEIGHT (mm) FOR EACH LAYER NOZZLE HEIGHT (mm) FROM TRAY SURFACE ENTER TRAY SUCK BACK SETUP QUANTITY SCREEN (SEE 6 PREVIOUS PAGE) TABLE OVERALL JOG DISTANCE (mm) MACHINE SPEED (% OF MAXIMUM) PRIME PUMP FG080 –EPSILON colour RevC18 06-12-18...
  • Page 28 EXAMPLE EDIT: STRIP DEPOSIT QUANTITY DEPOSIT QUANTITY FOR BEGINNING OF FOR LENGTH PRODUCT DEPOSIT QUANTITY FOR END OF PRODUCT (-VE VALUES POSSIBLE) NOZZLE HEIGHT LENGTH (mm) OF ABOVE TRAY DEPOSIT SURFACE TABLE OVERALL JOG DISTANCE (mm) MACHINE SPEED (% OF MAXIMUM) PRIME PUMP FG080 –EPSILON colour RevC18 06-12-18...
  • Page 29 EXAMPLE EDIT: SHEETING DEPOSIT QUANTITY DEPOSIT QUANTITY FOR BEGINNING OF FOR LENGTH PRODUCT DEPOSIT QUANTITY FOR END OF PRODUCT (-VE VALUES POSSIBLE) NOZZLE HEIGHT ABOVE TRAY LENGTH (mm) OF SURFACE DEPOSIT TABLE OVERALL JOG DISTANCE (mm) MACHINE SPEED (% OF MAXIMUM) PRIME PUMP 7.

  • Page 30: Passwords

    PART PASSWORDS 10/4 SUGGESTION To stop unauthorised changes to the Epsilon setup, it is suggested that this page is removed from this manual and kept in a safe place for future reference. If tampering could be a problem, It is also a good idea to change the passcodes at regular intervals. CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS...

  • Page 31: Engineering Settings

    PART ENGINEERING SETTINGS 10/5 THIS SECTION IS FOR TRAINED ENGINEERS ONLY CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG080 –EPSILON colour RevC18 06-12-18...
  • Page 32 PART ENGINEERING SETTINGS 10/5 THIS SECTION IS FOR TRAINED ENGINEERS ONLY CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG080 –EPSILON colour RevC18 06-12-18...
  • Page 33 PART ENGINEERING SETTINGS 10/5 THIS SECTION IS FOR TRAINED ENGINEERS ONLY GEARBOX RATIOS CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG080 –EPSILON colour RevC18 06-12-18...

  • Page 34: Fault Information Screens

    PART FAULT INFORMATION SCREENS 10/6 HOPPER COVER STOP BUTTON THIS SCREEN INDICATES A FAULT CONDITION IN THE SAFETY AREAS. WHEN RED, CLOSE COVER, RESET STOP BUTTONS OR CLEAR OBSTRUCTIONS TO CLEAR FAULT. WHEN SCREEN CLEARS, FAULT HAS BEEN CORRECTED. FG080 –EPSILON colour RevC18 06-12-18...
  • Page 35 IF THE FOLLOWING SCREEN OR SOMETHING SIMILAR APPEARS, CHECK THAT THE HOPPER MOVEMENT ETC. IS NOT JAMMED WITH SOMETHING. IF IT IS, CLEAR THE OBSTRUCTION AND PRESS TO PROCEED. IF THE FAULT IS NOT OBVIOUS AND NOT ABLE TO BE CLEARED SAFELY, A SUITABLY TRAINED ENGINEER SHOULD BE CALLED FG080 –EPSILON colour RevC18 06-12-18...

  • Page 36: Maintenance

    EPSILON 11.0 MAINTENANCE Under most conditions the machine only needs to be kept clean and used as instructed in this manual. WARNING: DO NOT UNDER ANY CIRCUMSTANCES USE A WATER HOSE OR PRESSURE WASHER TO CLEAN THIS MACHINE. FG080 –EPSILON colour RevC18 06-12-18...

  • Page 37: Spares And Service

    EPSILON 12.0 SPARES AND SERVICE If a fault arises, please do not hesitate to contact the Customer Service Department, quoting the machine serial number on the silver information plate of the machine and on the front cover of this manual UK SERVICE, SPARES and OVERSEAS SUPPORT: Queensway Swansea West Industrial Estate...
  • Page 38 13.0 SPARES EPSILON FG080 –EPSILON colour RevC18 06-12-18...
  • Page 39 SECTION 1 MAIN PARTS BEHIND REAR VIEW WITH COVER REMOVED FG080 –EPSILON colour RevC18 06-12-18...
  • Page 40 18/19 FG080 –EPSILON colour RevC18 06-12-18...
  • Page 41 PARTS LIST FOR ITEMS ON PREVIOUS PAGES ITEM DESCRIPTION PART NUMBER POWER SUPPLY B801-93-019 POWER SUPPLY B801-93-005 TRAY SPRING A900-19-097 TM251 B801-80-057 TRAY MOTOR B781-74-007 SAFETY SWITCH B801-07-005 TIMING PULLEY 080-02-00026 TIMING PULLEY 080-02-00020 TIMING BELT A900-21-107 TIMING PULLEY 080-02-00021 DEPOSIT MOTOR B781-74-008 GEARBOX...
  • Page 42 TEMPLATE SAFETY SWITCH/MAGNET B801-07-006 HINGE FOR TEMPLATE SAFETY MAGNET A900-27-217 RETURN SPRING A900-19-094 BALLSCREW + NUT 080-02-00025 (400 model) 080-02-00048 (450 model) BEARING FOR BALLSCREW A900-06-009 VERTICAL SLIDES A900-31-054 V-ROLLER – CONCENTRIC A900-06-297 V-ROLLER – ECCENTRIC A900-06-298 TRACK ROLLER A900-06-136 TRAY BACK STOP 080-08-00015 (450 model)
  • Page 43 SECTION 2 DOUGH HOPPER PARTS TOP COVER 400mm -- M080-09-00010 450mm -- M080-09-00014 HOPPER FABRICATION 400mm -- M080-09-00008 450mm -- M080-09-00011 WINGNUT A900-04-147 HOPPER SEAL 400mm -- A900-12-083 450mm -- A900-12-084 DRIVEN GEAR M073-09-00702 (400mm) END CAP ASSEMBLY NON DRIVE END M073-09-01602 (450mm) ASSEMBLY No.
  • Page 44 EPSILON 14.0 ELECTRICAL INFORMATION EPSILON PLEASE CONTACT MONO FOR THE LATEST ELECTRICAL INFORMATION FG080 –EPSILON colour RevC18 06-12-18...
  • Page 45 FG080 –EPSILON colour RevC18 06-12-18...
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  • Page 48 FG080 –EPSILON colour RevC18 06-12-18...
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  • Page 52 FG080 –EPSILON colour RevC18 06-12-18...
  • Page 53 The equipment mentioned in this manual has CE accreditation. As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice Epsilon Queensway Swansea West Industrial Estate Swansea. SA5 4EB UK Tel. +44(0)1792 561234 SPARES Tel.

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