Sea Recovery Aqua Whisper DX 450-1 Owner's Manual
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Sea Recovery Aqua Whisper DX 450-1 Owner's Manual

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Aqua Whisper DX Modular 450-1800
Owner's Manual
Initial Release - 1 December 2008
SRC
Aqua Whisper DX
SRC
Aqua Whisper DX
SRC
Aqua Whisper DX
Manual PN B651930002 | Revision: 10/21/10
FOR 2008 MODELS
450-1
SRC
Aqua Whisper DX
700-1
SRC
Aqua Whisper DX
900-1
SRC
Aqua Whisper DX
900-2
1400-2
1800-2

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Summary of Contents for Sea Recovery Aqua Whisper DX 450-1

  • Page 1 Aqua Whisper DX Modular 450-1800 Owner’s Manual Initial Release - 1 December 2008 FOR 2008 MODELS Aqua Whisper DX 450-1 Aqua Whisper DX 900-2 Aqua Whisper DX 700-1 Aqua Whisper DX 1400-2 Aqua Whisper DX 900-1 Aqua Whisper DX 1800-2 Manual PN B651930002 | Revision: 10/21/10...
  • Page 3 Aqua Whisper DX Modular 450-1800 Owner’s Manual...
  • Page 5 Aqua Whisper DX Modular 450-1800 PREFACE Thank you for your purchase of a Sea Recovery Aqua Whisper Troubleshooting and repair method results can vary Reverse Osmosis Desalination System. This manual contains depending on the information that is displayed at the SYSTEM instructions for the installation, operation, maintenance, INFORMATION screen.
  • Page 6 Certain aspects of the Sea Recovery Reverse Osmosis included within this manual, such as text, graphics, logos, Desalination System are protected by U.S. and International and images, is the property of Sea Recovery Corporation and Patent Laws. protected by U.S. and international copyright laws.
  • Page 7 Aqua Whisper DX Modular 450-1800 REVISION HISTORY Rev. Date Affected Pages Description Ø 1 December 2008 Initial Release of 2008 DX Models. 23 September 2008 4-11 and Foldouts Revised Electrical Diagrams 08-December-09 -, page 5-2 General Reformatting and Multi Media filter installation 21 October 2010 10-42 &...

  • Page 8: Table Of Contents

    Aqua Whisper DX Modular 450-1800 TABLE OF CONTENTS INTRODUCTION PURPOSE SAFETY IN GENERAL USING THIS MANUAL TERM USED REFERENCES SAFETY NOTES GRAPHICS GLOSSARY SYSTEM DESCRIPTION MODELS SPECIFICATIONS COMPLIANCE WARRANTY REGISTRATION PACKING LIST COMPONENT DIMENSIONS DAILY SYSTEM READING CHEMICAL SAFETY 2.10 TEMPERATURE AND PRESSURE EFFECTS PRE-INSTALLATION NOTES PRECAUTIONS...
  • Page 9 Aqua Whisper DX Modular 450-1800 INTERCONNECTING COMPONENTS WATER TANK REMOTE TOUCH SCREEN ELECTRICAL CONNECTIONS LAND FEED WATER PICK-UP UV STERILIZER INSTALLATION COMMISSIONING CHECK INSTALLATION CHECK RO MEMBRANE SETUP CONTROLLER CHECK SYSTEM MANUALLY OPERATION NOTES INITIAL STARTUP 6.6.1 POSITION SYSTEM VALVES 6.6.2 APPLY POWER TO THE SYSTEM 6.6.3...
  • Page 10 Aqua Whisper DX Modular 450-1800 EXPLODED PARTS VIEW 10-1 10.1 WHEN ORDERING 10-1 10.2 TUBES AND FITTINGS 10-2 10.3 INSTALLATION KIT B001940001 10-3 10.4 MAJOR PARTS 10-4 SEA STRAINER 10-4 BOOSTER PUMP HEAD ASSY 10-5 BOOSTER PUMP ASSY 1 PHASE B016120001 10-6 BOOSTER PUMP ASSY 3 PHASE B016120002 10-7...

  • Page 11: Introduction

    Aqua Whisper DX Modular 450-1800 Section 1 - INTRODUCTION...

  • Page 13: Glossary

    Aqua Whisper DX Modular 450-1800 INTRODUCTION PURPOSE SAFETY NOTES This manual is intended for Sea Recovery’s Safety issues that require users attention are highlight system technicians, technical support, and training through out this manual as follows. personnel. This manual contains technical information...
  • Page 14 Aqua Whisper DX Modular 450-1800 SPIRAL-WOUND MEMBRANE In addition to inferior product water quality, low brine flows can increase the precipitation of sparingly soluble The spiral-wound membrane consists of multiple salts which will foul the R.O. membrane element surface membrane envelopes each formed by enclosing a (concentration polarization).
  • Page 15 Aqua Whisper DX Modular 450-1800 Section 2 - SYSTEM DESCRIPTION...

  • Page 17: System Description

    Most importantly, using unauthorized parts will void Sea customers all around the world. Since then Sea Recovery Recovery Warranty. has become one of the top leaders in advanced water desalination systems for leisure marine applications.
  • Page 18 Aqua Whisper DX Modular 450-1800 SYSTEM SPECIFICATIONS: PERFORMANCE: PRODUCT WATER PRODUCED PER HOUR AND PER DAY OF OPERATION: ( +-15% at 850 psig / 56 BAR, 77°F / 25°C & 35,000 PPM TDS Feed Water Salinity ) Model Number per 1 hour of operation: per 24 hours of operation: U.S.
  • Page 19 Aqua Whisper DX Modular 450-1800 EXTERNAL INSTALLATION WATER CONNECTIONS: Pipe sizes to be supplied by the installer for connection of the Sea Recovery supplied components Aqua Whisper Feed Inlet: 3/4 in. (19 mm) MNPT Male National Pipe Thread U.S. Standard Brine Discharge 3/4 in.
  • Page 20 Aqua Whisper DX Modular 450-1800 RECOMMENDED CIRCUIT BREAKER SUPPLYING POWER TO SYSTEM AMPERAGE RATING: Operating Recommended AC Voltage Phase Circuit Breaker 110 - 115 VAC Single 50 Ampere 220 - 230 VAC Single 25 Ampere 220 VAC Three 15 Ampere 380 VAC Three 10 Ampere...
  • Page 21 Aqua Whisper DX Modular 450-1800 COMPLIANCE CERTIFICATES Page 2-5...
  • Page 22 Aqua Whisper DX Modular 450-1800 American Bureau of Shipping Sea Recovery’s Reverse Osmosis Desalination Systems are Type Accepted by the American Bureau of Shipping, ABS. American Bureau of Shipping. Safety, Service, Solutions These three goals define the activities of ABS. They are the bedrock upon which the American Bureau of Shipping’s commitment to set standards of excellence as one of the world’s leading ship classification societies is founded.
  • Page 23 Aqua Whisper DX Modular 450-1800 Page 2-7...
  • Page 24 Aqua Whisper DX Modular 450-1800 Sea Recovery’s Reverse Osmosis Desalination Systems comply with FCC § 15.105 United States Federal Communications Commission Compliance FCC § 15.105 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
  • Page 25 Aqua Whisper DX Modular 450-1800 Page 2-9...
  • Page 26 Aqua Whisper DX Modular 450-1800 European Conformité Européne (CE) Sea Recovery’s Reverse Osmosis Desalination Systems have been independently tested and determined to be in compliance with European CE (Conformité Européne) The CE Mark (‘Trade Passport to Europe’) is a visible declaration by the manufacturer (or his representative, importer, etc.) that the equipment which is marked complies with all the requirements of all the applicable directives.
  • Page 27 Warranty Period starts from the date of original shipment by Sea Recovery, or with proof of purchase from the date of sale to the original retail purchaser: 1.
  • Page 28 Aqua Whisper DX Modular 450-1800 Some of the damages that may not be covered by the warranty include: a) Use of non-authorized or misuse of authorized chemicals for storage will void any warranty. b) Rust fouling of the R.O. Membrane Element is not covered under warranty.
  • Page 29 Aqua Whisper DX Modular 450-1800 Installation Kit B0019400001 ITEM PART NO DESCRIPTION 061100043000 WASHER FLAT OS 1/4”SS 12.00 EACH 061172143016 SC HEX “A” 1/4 X 1 SS 12.00 EACH 05181432AA HOSE CLAMP 1/2” 4.00 EACH 05181434AA HOSE CLAMP 3/4” SS 22.00 EACH 061170628016...
  • Page 30 Aqua Whisper DX Modular 450-1800 OPTIONAL ACCESSORIES Page 2-14...
  • Page 31 Aqua Whisper DX Modular 450-1800 MODULAR UNIT DIMENSIONS 17.38 11.38 6.75 18.75 20.25 19" / 483 mm 11" / 279 mm 9" / 7" / 229 mm 178 mm 10" / 254 mm Radial Axial Pump Note: Illustration shows the optional HP Pump. Page 2-15...
  • Page 32 Aqua Whisper DX Modular 450-1800 COMPONENT DIMENSIONS Dual Pre-filter & Sea Strainer Booster Pump Dual Post-filter a. 46 15/16” (1192mm): 900-1 & 1800-2 b. 37 15/16” (964mm): 700-1 & 1400-2 c. 27 15/16” (710mm): 450-1 & 900-2 Page 2-16...
  • Page 33 Aqua Whisper DX Modular 450-1800 DAILY PERFORMANCE SHEET Sea Recovery Aqua Whisper DX DAILY READINGS At the time of commissioning the NEW system, record the following information after one hour of continuous proper operation of the system. Retain this form in this Owner’s Manual for the owner and operator’s future reference. This information is valuable to the servicing technicians in providing technical support to the owner and future operators of the Aqua Whisper.
  • Page 34 IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES AND GET IMMEDIATE MEDICAL ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT. MEDICAL PERSONNEL FAMILIAR WITH Sea Recovery “SRC SC”, SYSTEM AND MEMBRANE STORAGE CHEMICAL, ARE AVAILABLE 24 HOURS A DAY, 7 DAYS A WEEK, U.S.A. TOLL FREE MEDICAL EMERGENCY NUMBER: 1-800-228-5635.
  • Page 35 THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT. CONTACT A PHYSICIAN IF IRRITATION PERSISTS. MEDICAL PERSONNEL FAMILIAR WITH Sea Recovery “SRC MCC2”, R.O. MEMBRANE ELEMENT ACID CLEANING CHEMICAL, ARE AVAILABLE 24 HOURS A DAY, 7 DAYS A WEEK, U.S.A. TOLL FREE MEDICAL EMERGENCY NUMBER: 1-800-228-5635.
  • Page 36 Aqua Whisper DX Modular 450-1800 TEMPERATURE AND PRESSURE EFFECTS Sea Recovery® TEMPERATURE EFFECT COMPARISON CHART (At 820 psi and 35,000 ppm feedwater TDS conditions) The Temperature Effect Chart on this page illustrates the loss or gain of productivity across the R.O. Membrane.
  • Page 37 (Do not use this chart for brackish water systems & applications) As the seawater temperature increases, the Sea Recovery system pressure must be adjusted so that the system achieves no greater than 100% of rated product water flow. Product water flow greater than 100% of rated capacity causes premature fouling of the R.O.
  • Page 38 Aqua Whisper DX Modular 450-1800 This page is intentionally left blank. Page 2-22...
  • Page 39 Aqua Whisper DX Compact 450-1800 Section 3 - PRE-INSTALLATION NOTES...

  • Page 41: Pre-Installation Notes

    Water Suction and Pressure Lines Recovery System to intake Feed Water Thru-Hull Fitting below and above water level from any chemical, not approved in writing by Sea Recovery or any of the WARNING: Do not attempt Installation, following chemicals: Commissioning, Troubleshooting, or...

  • Page 42: Distance Between Components

    The Electrical Control Touch Panel must be accessible for The inlet Thru Hull Fitting must be minimum 3/4 in. operation and monitoring of the system. (19 mm) and dedicated to only the Sea Recovery system. It is important that the installer utilizes a ELECTRICAL POWER REQUIREMENTS...

  • Page 43: Piping And Interconnect Diagrams

    Note: Symbol Used in this Section. the System. ** Indicates items supplied by owner/installer Connection of the Sea Recovery Product Water *** Indicates optional equipment. Line to the boat’s UNPRESSURIZED Potable Water Storage Tank requires a 1/2 in. (12.7 mm) FNPT connection for mating to the supplied 1/2 in.
  • Page 44 Aqua Whisper DX Modular 450-1800 System P&ID-Dual Prefilters Page 3-4...
  • Page 45 Aqua Whisper DX Modular 450-1800 System P&ID-Commercial Prefilters Page 3-5...
  • Page 46 Aqua Whisper DX Modular 450-1800 Page 3-6...
  • Page 47 Aqua Whisper DX Modular 450-1800 Page 3-7...
  • Page 48 Aqua Whisper DX Modular 450-1800 Page 3-8...
  • Page 49 Aqua Whisper DX Modular 450-1800 Page 3-9...
  • Page 50 Aqua Whisper DX Modular 450-1800 Page 3-10...
  • Page 51 Aqua Whisper DX Modular 450-1800 Page 3-11...
  • Page 52 Aqua Whisper DX Modular 450-1800 Page 3-12...
  • Page 53 Aqua Whisper DX Modular 450-1800 Page 3-13...
  • Page 54 Aqua Whisper DX Modular 450-1800 Page 3-14...
  • Page 55 Aqua Whisper DX Modular 450-1800 Page 3-15...
  • Page 56 Aqua Whisper DX Modular 450-1800 Page 3-16...
  • Page 57 Aqua Whisper DX Modular 450-1800 Page 3-17...

  • Page 58: Explanation Of Pressure Transducers

    Aqua Whisper DX Modular 450-1800 EXPLANATION OF PRESSURE High Pressure Transducer #3 measures the TRANSDUCERS pressure exiting the HP Pump. This is the pressure entering the RO Membrane Vessel. Standard Transducers: The Illustration below shows the Standard Pressure Transducers included with The Optional Differential Pressure Transducer #4 (not each System.

  • Page 59: Ro Membrane Element Notes

    Non Sea Recovery, components will void any and all membrane elements are not installed and you wish Sea Recovery Warranty. We only wish to help you enjoy to install them at this time contact Sea Recovery and the luxury of owning a Sea Recovery R.O. System. Treat...
  • Page 60 Sea Recovery prefilter elements. the thru-hull fitting, it will cause the Third party prefilter elements do not system to continually shut down due to properly fit and the seams fall apart.
  • Page 61 Sea Recovery R.O. System connected in series with the first R.O. Membrane in oil polluted waters if the Oil/Water Element and Vessel. The Sea Recovery R.O. Separator Filter is not installed. System will have either one or two R.O. Membrane Element and Vessel depending on the model.
  • Page 62 Aqua Whisper DX Modular 450-1800 High Pressure Manifold connects the High Flow Meter, Product Water electronically measures Pressure Hose, High Pressure Transducer, High the rate of Product Water flow, in gallons or liters Pressure Gauge, and Back Pressure Regulator. per hour. 3-Way Product Water Diversion Valve, Electric BRINE DISCHARGE SECTION: Solenoid Actuated.
  • Page 63 Aqua Whisper DX Modular 450-1800 Fresh Water Pressure Pump** delivers fresh water hose. Also used for a manual fresh water flush if throughout the boat, or home. In order to provide the Automatic Fresh Water Flush System is not the required flow of water to the System during installed.
  • Page 64 Aqua Whisper DX Modular 450-1800 • Fresh Water Tank High Level Switch ** owner/ installer supplied provides an optional feature to the System Control Logic that allows the System to shut off automatically when the Fresh Water Tank is full, when the System is operated in the Automatic mode.
  • Page 65 Aqua Matic Compact 450-1800 Section 4 - ELECTRICAL INFORMATION...

  • Page 67: Electrical Information

    Aqua Whisper DX Modular 450-1800 ELECTRICAL INFORMATION of a second after which the current drops to normal running load. Then the High Pressure Pump Electric ELECTRICAL REQUIREMENTS AND Motor starts and surges to “locked Rotor” amperage for INFORMATION a fraction of a second after which the current drops to Following are general electrical requirements and normal running load.

  • Page 68: Electrical Motor Specifications

    Aqua Whisper DX Modular 450-1800 ELECTRICAL MOTOR SPECIFICATIONS (H.P. = Horse Power; RPM = Revolutions Per Minute; FLA = Full Load Amperes; LRA = Locked Rotor Amperes @ Start Up) ALTERNATING CURRENT SYSTEMS: Single Phase Alternating Current: High Pressure Pump Motor Booster Pump Motor 2850 2850...

  • Page 69: Recommended Power Wire Size

    Aqua Whisper DX Modular 450-1800 RECOMMENDED POWER WIRE SIZE Recommended power wire size to Aqua Whisper system and pump motors: RECOMMENDED POWER WIRE SIZE TO AQUA WHISPER SYSTEM: Operating Maximum Recommended Minimum Wire Size for Length of run Voltage Phase Load 10 Ft / 3 meter 25 Ft / 8 meter...

  • Page 70: Wire Insertion To Terminal Strips

    Aqua Whisper DX Modular 450-1800 WIRE INSERTION TO TERMINAL STRIPS WIRE SIZE REFERENCES Wire Size Cross Reference American Wire Gauge (AWG) vs. Metric Wire Sizes Diameter Square Diameter Square Inch Inch (In2) Millimeters Millimeters (mm2) 0.46 0.1661 11.684 107.1649 0.4096 0.1317 10.4038 84.9683...
  • Page 71 Aqua Whisper DX Modular 450-1800 American Wire Gauge Metric Wire Gauge Metric Wire dia inch sq. inch dia mm sq mm Size mm2 0.46 0.1661 11.684 107.1649 0.4096 0.1317 10.4038 84.9683 0.3648 0.1045 9.2659 67.398 0.3249 0.0829 8.2525 53.4609 0.2893 0.0657 7.3482 42.3871...

  • Page 72: Modular Model Electrical Information

    Aqua Whisper DX Modular 450-1800 MODULAR MODEL ELECTRICAL INFORMATION WARNING: ELECTRICAL SHOCK HAZARD. A Volt / Ohm Meter will be necessary. The following installation procedures expose the installer to High Voltage and electrical shock hazard. Only attempt this if you are a qualified electrician and only if surrounding conditions are safe.
  • Page 73 2. OPTIONAL THERMOSTAT IS PROVIDED WHEN SPECIFIED. 3. MULTIPLE CAPACITORS ARE CONNECTED IN PARALLEL UNLESS OTHERWISE SPECIFIED. 4. LEAD COLORS ARE OPTIONAL. LEADS MUST ALWAYS BE NUMBERED AS SHOWN. Sea Recovery BOOSTER PUMP ELECTRIC MOTOR WINDINGS DIAGRAM CD0093 SINGLE PHASE...
  • Page 74 Electrical Motor Wiring-Three Phase ELECTRIC MOTOR WINDING / WIRING DIAGRAMS THREE PHASE, 50/60 Hz, 220-230 VAC, // 380-460 VAC NOTES Sea Recovery 1. INTERCHANGE ANY TWO LINE LEADS TO REVERSE ROTATION. BOOSTER PUMP 2. OPTIONAL THERMOSTAT IS PROVIDED WHEN SPECIFIED.
  • Page 75 Aqua Whisper DX Modular 450-1800 Electrical Motor Wiring-Three Phase Page 4-9...
  • Page 76 Aqua Whisper DX Modular 450-1800 Electrical Chassis Single Phase ITEM NO. PART NUMBER DESCRIPTION QTY. 313106038F HP PUMP CONTACTOR 31318301DX EMI FILTER B604170001 POWER SUPPLY ASSY B604170000 DIN RAIL ASSY Three Phase ITEM NO. PART NUMBER DESCRIPTION QTY. 313106038F HP PUMP CONTACTOR 3131131500 ELEC TRANSFORMER 480/120 BUCK B604170001...

  • Page 77: Modular Model Wiring Diagrams

    Aqua Whisper DX Modular 450-1800 MODULAR MODEL WIRING DIAGRAMS WARNING: ELECTRICAL SHOCK HAZARD. A Volt / Ohm Meter will be necessary. The following installation procedures expose the installer to High Voltage and electrical shock hazard. Only attempt this if you are a qualified electrician and only if surrounding conditions are safe.
  • Page 78 Aqua Whisper DX Modular 450-1800 Soft Start Wiring Diagram B596800006 Single Phase Wiring Connections: Note: Refer to the wiring diagram for details. If the Motor Soft Start is not already installed, follow these instructions to install it: 1. Disconnect the power source from the System. 2.
  • Page 79 Aqua Whisper DX Modular 450-1800 3 Phase Wiring Connections: Note: Refer to the wiring diagram for details. If the Motor Soft Start is not already installed, follow these instructions to install it: 1. Disconnect the power source from the System. 2.
  • Page 81 Aqua Whisper DX Modular 450-1800 Section 5 - INSTALLATION REQUIREMENTS...

  • Page 83: Installation Requirements

    Aqua Whisper DX Modular 450-1800 INSTALLATION REQUIREMENTS Attach the supplied Inlet Connection to the Sea Cock Valve and rotate it towards the location of the LAND INSTALLATION NOTE: REFER TO SECTION 5.7 Sea Strainer Inlet. REGARDING FEED WATER INSTRUCTIONS FOR LAND Allow sufficient space between the Inlet INSTALLATIONS.
  • Page 84 Aqua Whisper DX Modular 450-1800 Inline Vacuum/Pressure Gauge is not required as Before use, you must place the supplied media, the Multi Media Filter includes inlet and outlet small gravel and fine sand, into the Multi Media pressure gauges. Filter. Unscrew the Multi Media fill plug, located on top of the Multi Media Filter lid.
  • Page 85 Aqua Whisper DX Modular 450-1800 Figure 5b: Follow the labeling - NOT the molded arrows and lettering Page 5-3...
  • Page 86 Refer to Section 5.8 for installation details. The Fresh Water Flush Carbon Filter is mounted Prior to shipping Sea Recovery has placed Inlet to a flat vertical surface in an accessible location and Outlet labels (stickers) indicating the correct for filter element changing.

  • Page 87: Interconnecting Components

    Aqua Whisper DX Modular 450-1800 TUBING AND HOSE PRECAUTIONS If your System is not supplied with a mentioned optional component then skip it and connect to the TUBE FITTING CONNECTIONS ASSEMBLY next supplied component. Cut tube end square and clean. With the supplied 1/2 in.
  • Page 88 Aqua Whisper DX Modular 450-1800 to the Automatic mode of the System. The choice of Control Logic that the Fresh Water Tank is full. make, model, and style are left up to the Installer or When installed and connected to the Main Printed Circuit Owner.

  • Page 89: Remote Touch Screen

    Aqua Whisper DX Modular 450-1800 REMOTE TOUCH SCREEN PLACEMENT AND SECURING THE REMOTE TOUCH SCREEN ENCLOSURE ASSEMBLY The Remote Touch Screen is supplied with a 80 ft. (24.4 m) long NMEA 200 cable for connection to the Main Control Panel. Place and install the Remote Touch Screen in a location that is: Away from water lines and hoses...
  • Page 90 Aqua Whisper DX Modular 450-1800 Example of Water intake from a Deep Well Example of Feed Water Intake from a Deep Well for a Land Installation Shut Off Valve for maintenance of Check Valve Non Return to keep Strainer and Feed Water Pump prime in place.

  • Page 91: Uv Sterilizer Installation

    Aqua Whisper DX Modular 450-1800 UV STERILIZER INSTALLATION Wrap ¼ in (6.35 mm) wide PTFE tape 2 to 3 turns counter-clockwise around the male threads of the The SP Series UV unit is shipped with the UV lamp, quartz ¼ in (6.35 mm) fitting. sleeve, fittings, and O-rings and need to be assembled Do not wrap tape around the first thread.
  • Page 92 Aqua Whisper DX Modular 450-1800 Lubricate the tips of the quartz sleeve with clean NOTE! To remove water and insert new O-ring. Ensure the O-ring tube from fitting, first has all-round contact with the cylinder pass-thru. remove the C-clamp then push fitting Tighten the compression nut while making sure sleeve down.
  • Page 93 Aqua Whisper DX Modular 450-1800 CAUTION! Rapid successive cycling CAUTION! Standard flow rate are based of the power to the ballast can cause on water temperature 35ºF to 100ºF premature failure of the unit. (2ºC to 38ºC). If the inlet water temperature exceeds 100ºF (38ºC), please contact your local CSR.
  • Page 94 Aqua Whisper DX Modular 450-1800 Page 5-12...
  • Page 95 Aqua Whisper DX Modular 450-1800 Section 6 - COMMISSIONING...

  • Page 97: Commissioning

    Improperly SETUP CONTROLLER connected or loose connected lines resulting in leaks The controller is set by Sea Recovery prior to shipping causing damage is the liability of the installer and the based on the features and optional equipment that operator, and is not covered by the Sea Recovery warranty.

  • Page 98: Check System Manually

    Aqua Whisper DX Modular 450-1800 A. FEATURES PROGRAMMABLE BY OPERATOR DISPLAY The following is an explanation of features in the main Changes the color contrast of the touch screen for controller that are programmable by the operator. It is better viewing. required that each feature be set properly in order to gain ACCEPTED SALINITY LEVEL maximum performance of the System.

  • Page 99: Operation Notes

    Prime the System. Separator filter element In order to save time and make the initial start R.O. Membrane(s) check for Sea Recovery easy, when starting the System for the first time, Serial Number and Date on the label attached the feed water lines and each component in the to each pressure vessel.

  • Page 100: Initial Startup

    Aqua Whisper DX Modular 450-1800 MULTI MEDIA FILTER BACKWASH AND RINSE: the back pressure regulator knob in small steps for the product water to flow at the configured If the System is equipped with a Multi Media Filter it production rate. must be back washed and rinsed.

  • Page 101: Apply Power To The System

    Aqua Whisper DX Modular 450-1800 6.6.3 START THE SYSTEM A. SEMI-AUTOMATIC MODE The Semi-Automatic Mode is recommended for users and owners. These instructions are recommended when the System is configured with a Tank High Level sensor. Verify the back pressure regulator valve knob is in Figure 6d: Valves positioned for Figure 6e: Valves positioned for full open position.
  • Page 102 Aqua Whisper DX Modular 450-1800 3-way Diversion Valve will energize sending Touch the HP Pump START button. the product water to the potable water outlet. Slowly increase operating pressure by adjusting the back pressure regulator valve knob in a e) Feed Pressure, Feed Flow, Operating Pressure, Brine Flow, Product Flow, and Product Salinity clockwise direction until the product water flow reaches the System production rate.

  • Page 103: Log System Readings

    Aqua Whisper DX Modular 450-1800 BOAT SAFETY WARNING: The Inlet 6.6.4 LOG SYSTEM READINGS Thru-Hull Sea Cock Valve is in the Open Record the System initial performance position. It is recommended for the readings. Use the New System Initial Readings safety of the boat to close the Sea Cock form on Page 6-8.
  • Page 104 Aqua Whisper DX Modular 450-1800 Celsius). Freezing temperatures (below 32º Fahrenheit or 0º Celsius) will cause extensive damage to the System as the water expands within the System during the freezing process. Resulting damage to the System caused by freezing temperatures is the liability of the operator. DO NOT subject the System to temperatures below 32º...
  • Page 105 Aqua Whisper DX Modular 450-1800 Sea Recovery Aqua Whisper NEW SYSTEM INITIAL READINGS At the time of commissioning the NEW system, record the following information after one hour of continuous proper operation of the system. Retain this form in this Owner’s Manual for the owner and operator’s future reference. This information is valuable to the servicing technicians in providing technical support to the owner and future operators of the Aqua Whisper.
  • Page 106 Aqua Whisper DX Modular 450-1800 Page 6-10...
  • Page 107 Aqua Whisper DX Modular 450-1800 Section 7 - OPERATION...

  • Page 109: Operation

    Aqua Whisper DX Modular 450-1800 OPERATION The System may be manually stopped, or it may be programmed to stop at a given time or given IMPORTANT Notes regarding the volume of Product Water production. Automated operational sequence: If the STOP is touched the System will immediately NOTE: During operation, touching stop all functions.

  • Page 110: Daily Operation

    Refer to Section 7.3 for Short Term care and protection, is the liability of the operator, and is Storage Procedures. not covered by the Sea Recovery warranty. LONG TERM STORAGE: If the System will not be operated DO NOT subject the System to temperatures below 32º...

  • Page 111: Start The System

    Aqua Whisper DX Modular 450-1800 All Operating Screens WILL NOT include the PRODUCT SALINITY (RED) simply means that the Automatic Fresh Water Flush components if the dissolved solids in the Product Water have not yet Fresh Water Flush Option is not installed and the decreased to acceptable level.

  • Page 112: Log System Readings

    Aqua Whisper DX Modular 450-1800 Verify the back pressure regulator valve knob is in Check for: fully open position. a) A constant feed water flow. From the default screen, touch the SETUP tab. b) A consistent system pressure. On the next screen, touch the Acceptable Salinity c) Leaks in the system.

  • Page 113: System Storage And Cleaning

    Third party chemicals will destroy the Sea Recovery R.O. membrane element. AUTOMATIC OPERATION WARNING: Damage to the Sea Recovery System or If the Automatic Fresh Water Flush option components within the System are not is installed and if the System Control covered by the Sea Recovery Warranty.

  • Page 114: Short-Term Shutdown

    Aqua Whisper DX Modular 450-1800 WARNING - WINTERIZING AND When the instructions within this section state “configure for Once Through Rinse” refer to page 7-7, figure 7a and FREEZING TEMPERATURE STORAGE: proceed as follows: If the system is exposed to freezing temperatures, DO NOT activate Configure the Suction line for a Once Through the Automatic Fresh Water Flush.
  • Page 115 Aqua Whisper DX Modular 450-1800 Page 7-7...
  • Page 116 Aqua Whisper DX Modular 450-1800 Figure 7c: Simplified Aqua Whisper DX Once Through Rinse Aqua Whisper DX R.O. System Figure 7d: Simplified Aqua Whisper DX Re-Circulating Loop Aqua Whisper DX R.O. System Page 7-8...

  • Page 117: Winterizing Procedure

    20 gallons (75.7 liters) of potable water. Operate the System in the Recirculating Closed Loop configuration for 10 minutes. After 10 b) Sea Recovery Storage Chemical SRC SC minutes stop the system: c) 2 Gallons (7.5 liters) of food grade glycerin Proceed to Section 7.5.
  • Page 118 R.O. membrane pressure. For problems with a NEW System refer to the element may be returned to Sea Recovery or Troubleshooting section. to one of Sea Recovery’s many Service Dealers The membrane element requires cleaning from time to for professional chemical cleaning.
  • Page 119 Add to the 10 gallons (37.8 liters) of fresh water R.O. membrane element is fouled with rust from 1.5 lbs. (0.68 kg) of Sea Recovery Membrane iron piping, then SRC CC-3 may be used for Cleaning Compound MCC 1, MCC 2 or MCC 3.
  • Page 120 Aqua Whisper DX Modular 450-1800 Page 7-12...

  • Page 121: System Power

    Aqua Whisper DX Modular 450-1800 Sea Recovery Aqua Whisper DAILY SYSTEM READINGS Make Copies of this form and fill one in each time the System is operated. Record the following information after one hour of continuous proper operation of the system, or just prior to stopping the System.
  • Page 122 Aqua Whisper DX Modular 450-1800 Page 7-14...
  • Page 123 Aqua Whisper DX Compact 450-1800 Section 8 - MAINTENANCE AND REPAIR...

  • Page 125: Maintenance And Repair

    QUALIFICATIONS covered by the Sea Recovery Warranty. Technicians must have technical knowledge and ability in Do not connect any water line to the Sea Recovery the following fields: R.O. System that may contain any of the above Electrical, Electronic, Electric Motors and Circuits listed chemicals.

  • Page 126: Weekly Quick Check

    System as a result of third party components is the VOIDS SYSTEM WARRANTY. liability and responsibility of both the Marine Dealer that sold the component for use in the Sea Recovery System WEEKLY QUICK CHECK as well as the Owner/Operator that purchased and...
  • Page 127 Pressure Pump resulting in continual one Thru Hull fitting for other equipment system shut down due to low feed water will cause the Sea Recovery System to flow and pressure. The resulting failure draw air or cavitate leading to continual of the system to remain in operation is system shut down.
  • Page 128 Aqua Whisper DX Modular 450-1800 and is not covered by the Sea Recovery the cause or else the replacement or repaired motor will warranty. Plumb the Sea Recovery System fail again. to the “bottom” of such feed water Failures of the electric motor may be: arrangements to ensure a continual air free Winding failure.
  • Page 129 Thoroughly prime the pump. from, and in between the Power Supply and the electric motor. Correct wire size or any Some Electric Motors supplied by Sea Recovery have loose wires. permanently sealed and lubricated bearings. Others require lubrication from time to time. If your Electric...
  • Page 130 Aqua Whisper DX Modular 450-1800 Base) or Shell Dolium R (Polyurea Base). DO NOT USE If replacing the media, the Multi Media Filter LITHIUM OR SILICONE BASE GREASE. requires approximately 15 lbs. (7 kg) of small gravel (1/8 x 1/4 in. (3.27 x 6.35 mm) first on the T-Connector Pressure Pick-Up: Replace any hose bottom then approximately 26 lbs.
  • Page 131 Normal Operation Media Filter Backwash the Sea Recovery System caused by Third Party Prefilter Elements is attributed to improper maintenance and operation, is the liability of the operator and owner, and is not covered by the Sea Recovery warranty.
  • Page 132 Aqua Whisper DX Modular 450-1800 g) Insert the cleaned or new Sea Recovery stop any debris and protect the High Pressure Commercial Prefilter Pleated Cartridge Pump. Use caution when changing filter Element into the bowl. elements and do not allow any debris from the prefilter element to enter the outlet port of h) Replace the lid into the top of the housing.
  • Page 133 Sparingly lubricate the O-Ring with caused by rapidly repeating starting O-Ring lubricant. and stopping of the motor. Field g) Insert the new Sea Recovery Oil/Water replaceable. Separator Filter Element into the bowl. The Electric Motor is 3 horse power, Totally Enclosed Fan h) Replace the lid into the top of the housing.
  • Page 134 The High Pressure Pump is not field repairable. If the High Pressure Pump fails to properly function The Electric Motor makes an unusual “grinding” return it to Sea Recovery, or to a Sea Recovery sound when operated. Authorized Dealer for return to Sea Recovery.
  • Page 135 Ensure that the system is receiving proper a rebuilt pump at Sea Recovery’s option. power from the power source. A High Pressure Pump requiring maintenance that b) Press “Start”...
  • Page 136 Plug [3 & 4]. These screws are used as a grip has been assembled with crimp fittings to remove the End Plug. by Sea Recovery. The High Pressure Hose is Grasp one or more of the Socket Head Cap NOT repairable. Should a leak, damage, or...
  • Page 137 Aqua Whisper DX Modular 450-1800 Figure 8b: Reverse Osmosis Membrane and Vessel Assembly - Refer to page 8-11, #17 Figure 8d: Inlet end of Pressure Vessel / Brine Seal End of R.O. Membane Element Figure 8c: R.O. Membrane illustration of brine seals Left side: Inlet / Feed Water Entry / R.O.
  • Page 138 Replace High Pressure fitting O-rings if damaged, worn, or leaking. A new Sea Recovery R.O. membrane element High Pressure Transducer: The Pressure comes complete with a “U” cup Brine Seal Transducers are not repairable and can #8 at one end of the Element.
  • Page 139 Aqua Whisper DX Modular 450-1800 Figure 8e.: VALVE WITH PORT DESIGNATION “A” “P” “B” 2) Position the manual over ride button OUTWARD to normal position by first PLUG REMOVE BY LOSENING SCREW pushing the button inward and rotating AT TOP AND “POPPING OFF” OF VALVE BODY it counter clockwise allowing it to spring outward away from the coil body.
  • Page 140 Place the O-Ring back onto the bowl. CAUTION: Do not use third party charcoal or carbon filter elements; h) Insert the new, Sea Recovery Charcoal Filter use only Sea Recovery Charcoal Filter Element into the bowl. Elements. Many third party Charcoal Screw the bowl on clockwise.
  • Page 141 Reassembly: g) Place the O-Ring back onto the bowl. a) Replace old O-rings with new O-rings. h) Insert the new, Sea Recovery pH Neutralizing b) Insert the quartz sleeve (close-end first) Cartridge into the bowl. through the ballast box passthru until O-ring contact passthru.

  • Page 142: Uv Sterilizer Maintenance

    Aqua Whisper DX Modular 450-1800 Screw the bowl on clockwise. Only qualified service personnel should perform services to the UV unit. Hand snug to seal the O-Ring, do not use a Remove pressure before servicing the UV unit. wrench or other tool to tighten, do not over tighten.
  • Page 143 NOTE! Failure to perform quartz sleeve manufacturer’s sample procedures must be followed. maintenance may reduce the efficiency of NOTE! Sea Recovery recommends a the UV light to adequately treat water in valve with a discharge orifice not to the treatment chamber.
  • Page 144 Aqua Whisper DX Modular 450-1800 Periodic Maintenance Table The table below represents the recommended Periodic Maintenance (PM) for the SP Series UV Unit. Description Init. Daily Ann. Other Quartz Sleeve Cleaning Quartz Sleeve Replacement* Operating Condition Unit Cleaning Leak Inspection UV Lamp Inspection UV Lamp Replacement-SP-1 4,400 hrs...
  • Page 145 Aqua Whisper DX Modular 450-1800 Section 9 - TROUBLESHOOTING...

  • Page 147: Troubleshooting

    For each symptom, one or more causes are given. From time to time, Sea Recovery may make changes to In turn, each cause has one or more corresponding tests to help identify whether the cause of the occurrence is the the Control Logic.

  • Page 148: Troubleshooting Components

    Using one Thru Hull fitting for other equipment Temperature Sensor (#) failed to measure the will cause the Sea Recovery System to temperature. Check wiring. draw air or cavitate leading to continual system shut down. The resulting failure...
  • Page 149 “fingers” or the inside of the fitting. installation, is the liability of the installer, Solution: Inspect the Inlet Thru-Hull Fitting and and is not covered by the Sea Recovery clean all manufacturing debris and casting slag warranty. Plumb the Sea Recovery System from the fitting.
  • Page 150 Aqua Whisper DX Modular 450-1800 INLET CONNECTOR O-Ring is not properly seated air will enter the feed line causing the System to loose pressure. AS WELL AS ALL FITTINGS AND CONNECTIONS PRIOR TO THE INLET OF THE BOOSTER PUMP: Look for air bubbles moving through the Sea Strainer and into the Feed Line.

  • Page 151: Low Pressure Transducer #1

    Aqua Whisper DX Modular 450-1800 T-CONNECTOR PRESSURE PICK-UP PLANKTON FILTER Booster Pump Outlet/Prefilter Inlet for line pressure This optional filter assembly contains a cleanable pick up to Low Pressure Transducer #1 between the ultra fine monel mesh screen. The mesh screen traps outlet of the Booster Pump and the inlet of the first suspended solids or biological growth such as plankton.
  • Page 152 This over size cartridge provides extended Do not use third party prefilter elements, life that greatly reduces maintenance and prefilter use only Sea Recovery prefilter elements. element replacement cost. As the cartridge filter element Third party prefilter elements do not becomes plugged up with debris pressure and flow drop properly fit and the seams fall apart.
  • Page 153 System will accept is 4.5 VDC. damage to the High Pressure Pump. The variation of voltage output from the Transducer is Damage to the Sea Recovery System converted to pressure value by the System Control Logic. caused by the use of third party, non Sea...

  • Page 154: Low Pressure Transducer #2

    Aqua Whisper DX Modular 450-1800 Problems and Symptoms appearing and caused by The pressure readings at the Touch Pad are the Oil/Water Separator: inaccurate. The minimum voltage output is below 0.5 VDC and or the maximum voltage output is The Feed Water Pressure into the Oil/Water above 5 VDC.
  • Page 155 Aqua Whisper DX Modular 450-1800 WARNING! When switching from Three Solutions: Check wiring size and connections to, Phase Generator power to Three Phase from, and in between the Power Supply and the Shore power ALWAYS check phases prior electric motor. Correct wire size or any loose wires. to operating the System else Reverse Check the capacitor on the motor, and replace it if Rotation along with extensive damage to...
  • Page 156 Do not confuse low feed water flow and low The High Pressure Hose has been assembled with crimp feed water pressure with a High Pressure Pump fittings by Sea Recovery. The High Pressure Hose is NOT problem. All positive displacement pumps must Page 9-10...
  • Page 157 Aqua Whisper DX Modular 450-1800 Solution: Replace the O-Ring if wear or damage repairable. Should a leak, damage, or failure develop replace the High Pressure Hose. is present. Solutions: Replace a damaged High Pressure Hose Should the End Plug develop a crack, between the product water port and the pressurized feed water, REVERSE OSMOSIS MEMBRANE AND similar increase in Product Water flow and high...

  • Page 158: High Pressure Transducer

    Aqua Whisper DX Modular 450-1800 As the Reverse Osmosis Membrane Element is Pressure Vessel remove the end plug and inspect exposed, operated or not, to Sea Water eventually the Brine O-Rings for wear or damage. Replace biological matter will coat the membrane surface them if wear or damage is present.
  • Page 159 Aqua Whisper DX Modular 450-1800 This protects the R.O. Membrane Element(s) and the High allowing brine water to mix with product water; a Pressure Pump Electric Motor. damaged O-Ring or cracked End Plug is allowing brine water to mix with product water. All of these Problems and Symptoms appearing and caused by the abnormalities result in higher than normal Product Back Pressure Regulator:...
  • Page 160 Aqua Whisper DX Modular 450-1800 Solution: If Temperature or Salinity of the Feed probe accuracy and calibration to 800 PPM TDS NaCl at 77º Fahrenheit (25º Celsius). Water are the cause of the lower than normal Product Water Flow rate this is normal and no Debris or biological growth can cause the Salinity corrective action is required.
  • Page 161 Solenoid Valve if the Solenoid is found to be |and components in the Product Water non-functional. Line. Damage to the Sea Recovery The 3-Way Product Water Diversion Solenoid Valve System caused by the use of Non Sea is always in the “good water” position even when...
  • Page 162 Aqua Whisper DX Modular 450-1800 POTABLE WATER STORAGE TANK** Fresh Water Flush 2-Way Solenoid Valve is normally closed and actuates to open during the fresh water flush Storage tank may be any non pressurized container cycle to allow fresh water into the system. suitable for storing Potable Water, i.e.

  • Page 163: Electrical Troubleshooting

    Aqua Whisper DX Modular 450-1800 Fresh Water Flush Cycle. If debris causes the valve to not Problems and Symptoms appearing and caused properly seat clean the internal components of the valve. by the Touch Pad: The Touch Screen “blacks out” or “whites out”. RINSE CLEAN INLET VALVE*** and RINSE CLEAN OUTLET VALVE*** Extreme temperatures will cause an LCD Touch...
  • Page 164 Aqua Whisper DX Modular 450-1800 The Touch Screen does not illuminate when power connected as a N.O. (Normally Open) 1PST (One Pole is applied to the System. Single Throw) switch. Power and control signals may not be reaching the When the Fresh Water Tank is empty the switch is Open. Touch Screen.
  • Page 165 Aqua Whisper DX Modular 450-1800 3 Booster Pump Contactor Main Printed Circuit Board Should the Booster Pump Electric Motor fail to start Step Down Transfer used in 3 phase systems only check for operating voltage at the following component Additional external devices connected to the Main Printed and in the following order: Circuit Board: Booster Pump Electric Motor Power Leads at the...
  • Page 166 Aqua Whisper DX Modular 450-1800 6 Main Printed Circuit Board The Main printed Circuit Board (inside the Main Touch Screen) controls, supplies power to, and or receives signals from the various electronic and electrical components within the System. Always troubleshoot and track voltage at the end of the line first and work your way up to the start of the line.
  • Page 167 Aqua Whisper DX Modular 450-1800 Section 10 - EXPLODED PARTS VIEW...

  • Page 169: Exploded Parts View

    EXPLODED PARTS VIEW 10.1 WHEN ORDERING When ordering Parts or Accessories from your local Sea Recovery Dealer or from Sea Recovery direct, in order to save time and to ensure that you receive the correct part provide the following information:...

  • Page 170: 10.2 Tubes And Fittings

    Aqua Whisper DX Modular 450-1800 10.2 TUBES AND FITTINGS Specify Type of Fitting Specify Tube Size Specify Pipe Size Specify Male or Female Connector Male 1/4” O.D. MNPT FNPT Connector Female 3/8” O.D. MNPT FNPT Elbow 90 Male 1/2” O.D. MNPT FNPT Elbow 90 Female...

  • Page 171: 10.3 Installation Kit B001940001

    Aqua Whisper DX Modular 450-1800 10.3 INSTALLATION KIT B001940001 ITEM PART NO DESCRIPTION 061100043000 WASHER FLAT OS 1/4”SS 12.00 EACH 061172143016 SC HEX “A” 1/4 X 1 SS 12.00 EACH 05181432AA HOSE CLAMP 1/2” 4.00 EACH 05181434AA HOSE CLAMP 3/4” SS 22.00 EACH 061170628016...

  • Page 172: 10.4 Major Parts

    Aqua Whisper DX Modular 450-1800 10.4 MAJOR PARTS SEA STRAINER ITEM PART NUMBER DESCRIPTION 1-13 0421051239 SEA STRAINER-3/4” BRONZE (PART OF ITEM 1) CAP BRONZE (NOT SOLD SEPARATELY) EACH 0421051239-2 O-RING, CAP SEAL 3/4” BRONZE SEA STRAINER EACH 0421051239-7 BASKET MONEL, 3/4” BRONZE SEA STRAINER EACH (PART OF ITEM 1) BODY (NOT SOLD SEPARATELY)

  • Page 173: Booster Pump Head Assy

    Aqua Whisper DX Modular 450-1800 BOOSTER PUMP HEAD ASSY BOOSTER PUMP HEAD ASSY 50/60/1 ITEM PART NUMBER DESCRIPTION B655800009 SEAL KIT 291211181PP IMPELLER KIT 15-24 1221515772 BOOSTER PUMP HEAD N200 061080028000 WASHER FLAT # 10 SS EACH 061010057000 Nut Hex 3/8” SS EACH 569030012A SCREW HEX 5/16-18 X 2 1/2”...

  • Page 174: Booster Pump Assy 1 Phase B016120001

    Aqua Whisper DX Modular 450-1800 BOOSTER PUMP ASSY 1 PHASE B016120001 ITEM PART NUMBER DESCRIPTION 1-12 B016120001 BOOSTER PUMP ASSY AQM 50/60/1 SINGLE PHASE 115-230 VAC EACH 60HZ & 100-220 VAC 50HZ 1221515772 BOOSTER PUMP HEAD N200 EACH 1519081110 MOTOR 1/2 HP 110/230-50/60/1PH EACH 061080056000 WASHER FLAT 3/8”...

  • Page 175: Booster Pump Assy 3 Phase B016120002

    Aqua Whisper DX Modular 450-1800 BOOSTER PUMP ASSY 3 PHASE B016120002 ITEM PART NUMBER DESCRIPTION 1-13 B016120002 BOOSTER PUMP ASSY AQM 50/60/3 THREE PHASE 200-380 VAC 50HZ EACH & 208-460 VAC 60HZ 1221515772 BOOSTER PUMP HEAD N200 EACH 0101073783 ELB90 3/4 MPT X 3/4 BARB PVC EACH 1520181110 MOTOR 1/2 HP 208/230/460 50/60...

  • Page 176: Media Filter Assy B071080002

    Aqua Whisper DX Modular 450-1800 MEDIA FILTER ASSY B071080002 PART NUMBER DESCRIPTION 1-31 B071080002 MEDIA FILTER -ASSY/AW >SEP 98 9-14 0708040468 MEDIA FILTER 818 ALMOND AW >SEP 98 0708040468-1 TANK MEDIA FILTER ASSY/AW >SEP 98 0708040400-1 LID MEDIA FILTER ASSY/AW >SEP 98 0708040400-2 LATTERAL PICK UP MEDIA FILTER ASSY/AW >98 2614017300...
  • Page 177 Aqua Whisper DX Modular 450-1800 16 & 17 16 & 17 MEDIA FILTER OUTLET PIPING FROM MEDIA FILTER INLET PIPING MEDIA SAND #A1000 25 POUNDS MEDIA GARNET 8 - 12 15 POUNDS Note: Item 1-8 are shown on the Multi- media Filter Piping illustration.

  • Page 178: Multi Media Filter Piping

    Aqua Whisper DX Modular 450-1800 MULTI MEDIA FILTER PIPING PART NUMBER DESCRIPTION 0301096600 PIPE PVC SCH 80 3/4” PER FOOT 0101053783 ELBOW 90 3/4” SL X 3/4” SL PVC 14011317AR VALVE 3-WAY BALL 3/4” SLIP 0101463783 TEE 3/4” SL X 3/4” X 3/4” SL 0101323483 REDUCER BUSHING 3/4”...

  • Page 179: Plankton Filter Assy-Single B008800001

    Aqua Whisper DX Modular 450-1800 PLANKTON FILTER ASSY-SINGLE B008800001 ITEM PART NUMBER DESCRIPTION 1-11 B008800001 PLANKTON FILTER ASSY-AW SINGLE 0713020473 FILTER HOUSING/LID 3/4” X 10” (PART OF ITEM 1) LID 10 INCH PREFILTER BLUE HOUSING (NOT SOLD SEPARATELY) (PART OF ITEM 1) BOWL 10 INCH PREFILTER BLUE HOUSING (NOT SOLD SEPARATELY) 2614010473 O-RING 237 10 INCH PREFILTER BLUE HOUSING...

  • Page 180: Plankton Filter Assy-Double B008800002

    Aqua Whisper DX Modular 450-1800 PLANKTON FILTER ASSY-DOUBLE B008800002 ITEM PART NUMBER DESCRIPTION 1-16 B008800002 PLANKTON FILTER ASSY-AW DOUBLE 0713020473 FILTER HOUSING/LID 3/4”” X 10” (PART OF ITEM 1) LID 10 INCH PREFILTER BLUE HOUSING (NOT SOLD SEPARATELY) (PART OF ITEM 1) BOWL 10 INCH PREFILTER BLUE HOUSING (NOT SOLD SEPARATELY) 2614010473 O-RING 237 10 INCH PREFILTER BLUE HOUSING...
  • Page 181 Oil/Water Separator Elements). Use only Sea Recovery supplied Prefiltration Elements. Third party prefiltration elements on the market do not properly fit into the Sea Recovery Filter Housings, the seams fall apart, and they will allow by-pass resulting in EXTENSIVE AND EXPENSIVE DAMAGE TO THE HIGH PRESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R.O.

  • Page 182: Pre Filter-Dual Assy B108140001

    Aqua Whisper DX Modular 450-1800 PRE FILTER-DUAL ASSY B108140001 ITEM NO. PART NUMBER DESCRIPTION QTY. 0713020873 FILTER HOUSING/LID 1/2” X 20 20200402101 DUAL BRACKET, PRE-FILTER, CHRCL/PLNKTN 0801130257 ELEMENT PREFILTER 10-25 0801060157 ELEMENT PREFILTER 10-05 0112072600 ELBOW .50 MPT X 3/4 BARB NYLON 061170628016 SC PHIL PAN “A”...
  • Page 183 Aqua Whisper DX Modular 450-1800 Page 10-15...

  • Page 184: Commercial Prefilter Assy B109120001

    LABEL COMM PRE FILTER 2234011260 LABEL INLET(SRC BLUE) 2234011360 LABEL OUTLET ( SRC BLUE) 2234010460 LABEL SEA RECOVERY CORP LARGE 0801063357 ELEMENT CPFE AW 5 MIC 32.5 SQFT 0101653783 ADAP 3/4” MPT X 3/4” BARB PVC 05181434AA HOSE CLAMP 3/4” SS 061172143016 SC HEX “A”...

  • Page 185: Oil Water Seperator Assy B111120001

    22130101BE LABEL OIL WATER SEPERATOR 2234011260 LABEL INLET(SRC BLUE) 2234011360 LABEL OUTLET ( SRC BLUE) 2234010460 LABEL SEA RECOVERY CORP LARGE 08020723KD ELEMENT OWSE 32.5 SQ FT 0101653783 ADAP 3/4” MPT X 3/4” BARB PVC 05181434AA HOSE CLAMP 3/4” SS 061172143016 SC HEX “A”...
  • Page 186 HIGH PRESSURE PUMP ENSURE THAT THE MARINE DEALER HAS OBTAINED THE REPAIR PARTS OR THE PUMP FROM SEA RECOVERY. DAMAGE CAUSED TO THE SEA RECOVERY SYSTEM RESULTING FROM THE USE OF NON SUPPLIED SEA RECOVERY PARTS OR COMPONENTS IS THE RESPONSIBILITY AND LIABILITY OF THE MARINE DEALER THAT SUPPLIED THE PUMP OR PARTS AND THE OPERATOR AND IS NOT COVERED BY THE SEA RECOVERY WARRANTY.

  • Page 187: Hp Pump Assy-Single Phase-B156930003 (Standard)

    Aqua Whisper DX Modular 450-1800 HP PUMP ASSY-SINGLE PHASE-B156930003 (Standard) ITEM NO. PART NUMBER DESCRIPTION QTY. 061080056000 WASHER FLAT 3/8” SS 061142157016 BOLT HEX 3/8-16 X 1 SS 20200239001 PLATE, MOTOR MOUNT, MODULAR 061060057000 NUT HEX 3/8-16 W-INSERT SS 061142157028 BOLT HEX 3/8-16 X 1 3/4 SS 2115031020-1 RUBBER MOTOR MOUNT 40LB...

  • Page 188: Hp Pump Assy-3 Phase 50Hz- B156930005 (Standard)

    Aqua Whisper DX Modular 450-1800 HP PUMP ASSY-3 PHASE 50Hz- B156930005 (Standard) ITEM NO. PART NUMBER DESCRIPTION QTY. 061080056000 WASHER FLAT 3/8” SS 061142157016 BOLT HEX 3/8-16 X 1 SS 20200239001 PLATE, MOTOR MOUNT, AQM II MODULAR 061060057000 NUT HEX 3/8-16 W-INSERT SS 061142157028 BOLT HEX 3/8-16 X 1 3/4 SS 2115031020-1...

  • Page 189: Hp Pump Assy-3 Phase 60Hz- B156930004 (Standard)

    Aqua Whisper DX Modular 450-1800 HP PUMP ASSY-3 PHASE 60Hz- B156930004 (Standard) ITEM NO. PART NUMBER DESCRIPTION QTY. 061080056000 WASHER FLAT 3/8” SS 061142157016 BOLT HEX 3/8-16 X 1 SS 20200239001 PLATE, MOTOR MOUNT, AQM II MODULAR 061060057000 NUT HEX 3/8-16 W-INSERT SS 061142157028 BOLT HEX 3/8-16 X 1 3/4 SS 2115031020-1...

  • Page 190: Hp Pump Assy-12180513Co-Right

    Aqua Whisper DX Modular 450-1800 HP PUMP ASSY-12180513CO-RIGHT iTEM PART # DESCRIPTION 1-52 12180513C0 RIGHT PUMP HP 4,2 GPM SS RIGHT (COMPLETE HP PUMP) 1-29 12180512C0-CCAR DRIVE END PUMP HP 4.2 GPM SS RIGHT (STUFFED CRANKCASE SECTION) 30-52 12180511C0-WE WET END PUMP HP 4.2 GPM SS (STUFFED MANIFOLD) B653090001 SRC HPP SK GP/SS 30.
  • Page 191 Aqua Whisper DX Modular 450-1800 Page 10-23...

  • Page 192: Hp Pump Assy-Single Phase B1561400O1 (Optional)

    Aqua Whisper DX Modular 450-1800 HP PUMP ASSY-SINGLE PHASE B1561400O1 (Optional) HIGH PRESSURE PUMP AND MOTOR ASSEMBLY SINGLE PHASE ALTERNATING CURRENT 100/220 VAC 50 Hz, SINGLE PHASE & 115/230 VAC, 60 Hz, SINGLE PHASE ITEM NO. PART NUMBER DESCRIPTION QTY. 12207602RW COUPLER TX1 2115031020-2...

  • Page 193: Hp Pump Assy-3 Phase B156140002 (Optional)

    Aqua Whisper DX Modular 450-1800 HP PUMP ASSY-3 PHASE B156140002 (Optional) HIGH PRESSURE PUMP AND MOTOR ASSEMBLY THREE PHASE ALTERNATING CURRENT 200-220/380 VAC 50 Hz, 3 PHASE AND 208-230/460 VAC, 60 Hz, 3 PHASE ITEM NO. PART NUMBER DESCRIPTION QTY. 15AF271910 MOTOR 3/2.5 HP 3 PH 50/6 061080056000...

  • Page 194: Hp Hose Assembly B3901200Xx

    Aqua Whisper DX Modular 450-1800 HP HOSE ASSEMBLY B3901200XX PART NUMBER DESCRIPTION LENGTH PORT B390120001 HOSE HP ASSY AQMC & AQTC 450-1 17 3/4” / 451mm INLET B390120002 HOSE HP ASSY AQMC & AQTC 450-1 12” / 305mm OUTLET B390120003 HOSE HP ASSY AQMC &...

  • Page 195: Ro Membrane-Single Assembly B19800002X

    ELB90 -6 FLARE X 1/4 FPT SS EACH 0204990200 PLUG 3/8 JQ EACH 0204690100 REDUCER 3/8 X1/4 JQ EACH FOR AQUA WHISPER DX 450-1: B390120001 HOSE HP ASSY AQMC 450-1 17.75” INLET EACH B390120002 HOSE HP ASSY AQMC 450-1 12” OUTLET EACH 2408132500...
  • Page 196 Aqua Whisper DX Modular 450-1800 FOR AQUA WHISPER DX 900-1: B390120005 HOSE HP ASSY AQMC 900-1 23.75” INLET EACH B390120006 HOSE HP ASSY AQMC 900-1 17.75” OUTLET EACH 2408132500-02 VESSEL HIGH PRESSURE 900GPD AW EACH 29-30 2724011433 MEMBRANE 900GPD AW W/ BRINE SEAL EACH 2614050433 BRINE SEAL 3”...

  • Page 197: Ro Membrane-Double Assembly B19800002X

    Aqua Whisper DX Modular 450-1800 RO MEMBRANE-DOUBLE ASSEMBLY B19800002X DOUBLE REVERSE OSMOSIS MEMBRANE/VESSEL ASSEMBLY FOR AQUA WHISPER COMPACT STYLE: AQUA WHISPER DX MODEL AND STYLE PART NUMBER DESCRIPTION AQUA WHISPER DX 900-2 COMPACT B198000023 MEMBRANE RACK 900-2 AQMC AQUA WHISPER DX 1400-2 COMPACT B198000024 MEMBRANE RACK 1400-2 AQMC AQUA WHISPER DX 1800-2 COMPACT...
  • Page 198 Aqua Whisper DX Modular 450-1800 FOR AQUA WHISPER 1400-2: B390120009 HOSE HP ASSY AQMC 1400-2 19.75 INLET EACH B390120000 HOSE HP ASSY AQMC 1400-2 30.75 OUTLET EACH 2408132500-01 VESSEL HIGH PRESSURE 700GPD AW EACH 32-33 2724011333 MEMBRANE 700GPD AW W/ BRINE SEAL EACH 2614050433 BRINE SEAL 3”...
  • Page 199 Oil/Water Separator Elements). Use only Sea Recovery supplied Prefiltration Elements. Third party prefiltration elements on the market do not properly fit into the Sea Recovery Filter Housings, the seams fall apart, and they will allow by-pass resulting in EXTENSIVE AND EXPENSIVE DAMAGE TO THE HIGH PRESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R.O.

  • Page 200: Frame Assembly B586940001

    Aqua Whisper DX Modular 450-1800 FRAME ASSEMBLY B586940001 TEM NO. PART NUMBER DESCRIPTION QTY. 3120231000 ENCLOSURE BASE PLATE AQWM III & AQM II 3120231001 ENCLOSURE PLATE DIVIDER AQWM III & AQMM II 1904010743 STRAIN RELIEF 3219 (BLK) 1904010643 STRAIN RELIEF 3444 BLK 3131101300 PLUG BLANKING REMOTE AQM .625 1904010343...

  • Page 201: Controller Chassis Assy-Single Phase B619940001

    Aqua Whisper DX Modular 450-1800 CONTROLLER CHASSIS ASSY-SINGLE PHASE B619940001 ITEM NO. PART NUMBER DESCRIPTION QTY. 313106038F HP PUMP CONTACTOR 31318301DX EMI FILTER B604150002 POWER SUPPLY ASSY B619940001 DIN RAIL ASSY Page 10-33...

  • Page 202: Controller Chassis Assy-Three Phase B619940002

    Aqua Whisper DX Modular 450-1800 CONTROLLER CHASSIS ASSY-THREE PHASE B619940002 ITEM NO. PART NUMBER DESCRIPTION QTY. 313106038F HP PUMP CONTACTOR 3131131500 ELEC TRANSFORMER 480/120 BUCK B604150002 POWER SUPPLY ASSY B604150001 DIN RAIL ASSY Page 10-34...

  • Page 203: Wet Plate Assy B480930001

    Aqua Whisper DX Modular 450-1800 WET PLATE ASSY B480930001 ITEM NO. PART NUMBER DESCRIPTION QTY. B515160001 LP ASSY 2020083000 PLATE WET, AQW DX COMPACT 0501164800 PIPE SUPPORT 3/8” 0501164900 PIPE SUPPORT 3/4” 0501164400 PIPE SUPPORT 1” 061170617016 SC PHIL PAN “B” #6 X 1 LG SS 061160626012 SC PHIL PAN 8-32 X 3/4 SS 061080023000...

  • Page 204: Lp Back Pressure Plate Assy B515160001

    Aqua Whisper DX Modular 450-1800 LP BACK PRESSURE PLATE ASSY B515160001 ITEM NO. PART NUMBER DESCRIPTION QTY. 0301094100 PIPE PVC SCH 80 3/8” 3.0 LONG 11026920AO FLOWMETER IN-LINE .53 - 7.9 GPM 3131680100 PLUG CONNECTOR DIN 4 COND 1401095998 VALVE SOLENOID 12VDC AED/CSFE 0101551883 COUP 3/8 SL X 3/8 FPT PVC 0101421883...

  • Page 205: Lp Manifold-Commercial Prefilter B502160001

    Aqua Whisper DX Modular 450-1800 LP MANIFOLD-COMMERCIAL PREFILTER B502160001 ITEM NO. PART NUMBER DESCRIPTION QTY. 2317100200 TRANSDUCER 0-200 PSI 7/16” SAE 0112652500 ADAP 1/2 MNPT X 1/2 BARB NYLON 0101342583 PLUG 1/2 MPT PVC 590111401A PLUG 7/16 -14 O-RING BOSS TYP 5301400801 MANIFOLD LP PICKUP, AQM II 0204090869...

  • Page 206: Lp Manifold -Dual Prefilter B502160002

    Aqua Whisper DX Modular 450-1800 LP MANIFOLD -DUAL PREFILTER B502160002 ITEM NO. PART NUMBER DESCRIPTION QTY. 5301400801 MANIFOLD LP PICKUP, AQM II 2317100200 TRANSDUCER 0-200 PSI 7/16” SAE 0112652500 ADAP 1/2 MNPT X 1/2 BARB NYLON 0101342583 PLUG 1/2 MPT PVC Page 10-38...

  • Page 207: Hp Manifold Assembly B502930001

    Aqua Whisper DX Modular 450-1800 HP MANIFOLD ASSEMBLY B502930001 ITEM NO. PART NUMBER DESCRIPTION QTY. 5301160900 MANIFOLD HP AQW DX 0520210600 RETAINER PORT MVA AW 0117410800 NIPPLE HP MVA AW 2614017900 O-RING 115 INTERCONNECT AW 061170618109 SC PHIL PAN A #6 X .75 SS 10181421CC GAUGE 0 -1400 CBM.ORING SEAL 2614015800...

  • Page 208: Post Filter-Dual Assy B114140001

    Aqua Whisper DX Modular 450-1800 POST FILTER-DUAL ASSY B114140001 ITEM NO. PART NUMBER DESCRIPTION QTY. 0713020573 FILTER HOUSING/LID 3/8 X 10 20200402101 DUAL BRACKET, PRE-FILTER, CHRCL/PLNKTN 08251950AS ELEMENT PH 9 3/4” 0803004773 CHARCOAL FILTER 10 IN 0204021869 ELB90 3/8 TUBE X 3/8 MPT PLASTIC 061170628016 SC PHIL PAN “A”...

  • Page 209: Clean And Rinse Kit B591120001

    Aqua Whisper DX Modular 450-1800 CLEAN AND RINSE KIT B591120001 ITEM PART NUMBER DESCRIPTION 1-11 B591120001 CLEAN AND RINSE KIT AQM 14011334AR VALVE 3-WAY BALL 3/4” MPT 0101063783 ELB90 3/4” FPT X 3/4” BARB PVC 0101613783 ADAP 3/4” FPT X 3/4” BARB PVC 0501164200 PIPE SUPPORT 1 1/8”...

  • Page 210: Fresh Water Flush (.50 Inch) B598000008

    Aqua Whisper DX Modular 450-1800 FRESH WATER FLUSH (.50 INCH) B598000008 ITEM PART NUMBER DESCRIPTION 0713020873 FILTER HOUSING 1/2" X 10 EACH 0803004773 CHARCOAL FILTER 10 IN EACH 14172105AT VALVE CHECK .25 MNPT SS EACH 0204091769 CONN 3/8 TUBE X 1/4 MPT PLASTIC EACH 1401095998 VALVE SOLENOID 12VDC AED/CSFE...
  • Page 211 Aqua Whisper DX Modular 450-1800 FRESH WATER FLUSH (.50 INCH) B598000008 - Illustration Page 10-43...

  • Page 212: Uv Light Assy B5262000Cv

    Aqua Whisper DX Modular 450-1800 UV LIGHT ASSY B5262000CV Item No. Part No. Description 20010418002A Valve Bracket Clean/Rinse Kit 20010418001A Bracket Mount Saddle UV-AW Top 061142150016 Bolt Hex 1/4-20X1 1/4 SS 061100043000 Washer Flat OS 1/4 SS 065070045000 Nut Locking 1/4-20 Flanged Nylon 061160630048 SC Phil Pan 10-24X3 SS 065080028000...

  • Page 213: Remote Kit B61014000X

    Aqua Whisper DX Modular 450-1800 REMOTE KIT B61014000X ITEM PART NUMBER DESCRIPTION B610140001 PROGRAMMING KIT DEALER B610140002 REMOTE KIT 45FT B610140003 REMOTE KIT 100FT B610140004 NMEA INTERNAL CONNECTION KIT B610140005 NMEA CONNECTION WITH REMOTE B610140006 REMOTE KIT 200FT B610140007 REMOTE KIT 300FT B610140008 REMOTE KIT 80FT STD Page 10-45...

  • Page 214: Soft Start Assy

    Aqua Whisper DX Modular 450-1800 SOFT START ASSY ITEM PART NUMBER DESCRIPTION B596800006 SOFT START ASSY AW EACH Page 10-46...

  • Page 215: Foldout

    FOLDOUT PT-Pressure Transducer Note: Illustration shows the optional HP Pump. PI-Pressure Indicator M-Meter FG-Flow Gauge TDS-TDS Meter P-Pump PLC-Program Logic Controller Standard P&ID Sheet 11-1...
  • Page 216 Note: Illustration shows the optional HP Pump. PT-Pressure Transducer PI-Pressure Indicator M-Meter FG-Flow Gauge TDS-TDS Meter P-Pump PLC-Program Logic Controller Commercial P&ID Sheet 11-2...
  • Page 217 Aqua Whisper DX - Electrical Wiring Diagram 110-120 VAC, 50-60 HZ, Single Phase Sheet 11-3...
  • Page 218 Aqua Whisper DX - Electrical Wiring Diagram 110-120 VAC, 50-60 HZ, Single Phase with Soft Start Sheet 11-4...
  • Page 219 Aqua Whisper DX - Electrical Wiring Diagram 208-240 VAC, 50-60 HZ, Single Phase Sheet 11-5...
  • Page 220 Aqua Whisper DX - Electrical Wiring Diagram 208-240 VAC, 50-60 HZ, Single Phase with Soft Start Sheet 11-6...
  • Page 221 Aqua Whisper DX - Electrical Wiring Diagram 200-240 VAC, 50-60 HZ, Three Phase Sheet 11-7...
  • Page 222 Aqua Whisper DX - Electrical Wiring Diagram 200-240 VAC, 50-60 HZ, Three Phase with Soft Start Sheet 11-8...
  • Page 223 Aqua Whisper DX - Electrical Wiring Diagram 380-460 VAC, 50-60 HZ, Three Phase Sheet 11-9...
  • Page 224 Aqua Whisper DX - Electrical Wiring Diagram 380-460 VAC, 50-60 HZ, Three Phase with Soft Start Sheet 11-10...
  • Page 226 Part Number: B651930002 Sea Recovery Corporation P.O. Box 5288 • Carson, CA 90745-5288 • sales@searecovery.com www.searecovery.com...

This manual is also suitable for:

Aqua whisper dx 900-2Aqua whisper dx 1800-2Aqua whisper dx 1400-2Aqua whisper dx 900-1Aqua whisper dx 700-1

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