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Related Manuals for Workhorse Mercury Compact Series
Summary of Contents for Workhorse Mercury Compact Series
- Page 1 Mercury Compact Series REV: 000...
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Page 2: Table Of Contents
Table of Contents Introduction Standard Operating Guide Features & Specs External Layout 3 - 8 Internal Layout 9 - 12 Wiring Diagram F.A.Q. 14 - 22 Comprehensive Parts List... -
Page 3: Introduction
Introduction: The Mercury Compact Infrared Dryer is an economical and ideal dryer for any home based business or shop with a limited amount of space or budget. Using a large IR heating panel and an adjustable belt speed, the Compact Dryer gives you the capability of professional, long lasting prints. -
Page 4: External Layout
External Layout Leg Assembly / Cross Brace Leg (All) Part B Cross Brace Part A Leg Footing Leveler Bolts Part C... - Page 5 Leg to Cross Brace Assembly Flat Washer Part E Hex Bolt Part D Inner Brace View Flange Nut Part F...
- Page 6 Leg Attachment to Body Hex Bolt Part D Flat Washer Part E Internal View of Leg Attachment at Body Flange Nut Part F...
- Page 7 Drive Side Belt Part K Rail End Cap Rail End Cap Part G Part G Fender Washer Fender Washer Part H Part H Acorn Nut Drive Roller Acorn Nut Part I Part J Part I Driven Side Rail Rail Part AP Part AP Driven Roller Part L...
- Page 8 Vent Door Screw Part M Synch Knob Part N Vent Door Part O Vent Door Removed Hex Bolt Part C Hex Nut Part P...
- Page 9 Speed Control Power Switch Power Light Knob Kit Part Q Part R Part S Part AQ Control Panel Cord Clamp Part T Power Cord 115V Part U Power Cord 220v Part AS Power Cord Shown Above “Nema 6-15p” This plug is standard on all 230v Power Cord 115v models...
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Page 10: Internal Layout
Internal Layout WARNING! RISK OF ELECTRICAL SHOCK! Turn ALL power to unit OFF before service. All service should be done by or under the supervision of a trained technician Top Cover Removal Main Circuit and Components Terminal Block 115V Speed Control Board 220V Part W Part X... - Page 11 Back of Control Panel Power Light Speed Control Power Switch Part S Part Q Part R Internal View of Element Inside Top Wall Silicone Grommet Silicone Grommet Part Z Part Y Part Y Inner Side Wall Inner Side Wall Element 115V Element 230V Part AA Part AA...
- Page 12 Motor Motor Part AC Gearbox Internal View Screw Part M Chain Link Part AT Adjustment Stud (Remaining 3 sides) Part AO Roller Sprocket Chain Motor Sprocket Adjustment Stud Part AD Part AE Part AF (Motor Only) Part AN...
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Page 13: Wiring Diagram
Wiring Diagram: 115/220V Mercury Compact Dryer NOTE: The diagrams for the 115V and 220V models are the same, with variations in the components only. Shown Below with 115V components ; Power Cord, Fan, Element. P/N: 390743 REV:A... -
Page 14: Faq
WARNING! RISK OF ELECTRICAL SHOCK! Turn ALL power to unit OFF before service. All service should be done by or under the supervision of a trained technician FAQ. 1. My dryer turns on but the belt isn't spinning. Does the belt turn easily by hand? If yes, loosen the belt. (Image 1) Next, using pliers pull the belt pin to separate the two ends of the belt (Image 2 and 3) Image 2 Image 1... - Page 15 Image 7 (Misaligned Sprocket View) Image 8 If the bearings are loose on the motor side, reset the distance between the arms and the belt tension bracket (Image 8). This will allow for the assembly to fit properly into the arms. Secure the bearing set screws (Image 9).
- Page 16 (2 Continued) With the probes inserted into the plug, set the belt speed control at 0, the meter should read zero or close to it. Then turn the belt speed to 100, the meter should now read 90vdc. If the reading is 0 regardless of speed control setting its now time to open the top of the dryer.
- Page 17 Locate the ceramic resistor on the speed control board (Image 16) Image 16 Resistor Part AJ Once the Resistor is located, remove it. Using a piece of wire or paper clip, jump the two open terminals the resistor came out of (Image 17) Image 17 Using the Digital meter in the VDC setting, repeat the testing seen in images 11 and 12.
- Page 18 To test the Speed Control Board, use a digital Volt/Ohm meter set the dial to the ACV setting (ACV 200-1000 on a non auto-ranging meter). With the Red probe from the meter, touch the circuit tab on L1, with the black probe touch the L2 (Image 18) Image 18 Image 19 If the AC voltage coming into the board is correct (115/230 ACV) but there is no power coming out, the speed control board...
- Page 19 3. My Dryer Isn't Heating up Remove the top of the dryer (Image 13 and 14). Locate the Power Switch (Image 20) Image 20 Once the Switch is located, 2 large WHITE wires can be seen connected to the switch (Image 20). Using a digital Volt/Ohm meter set the dial to the ACV setting (ACV 200-1000 on a non auto-ranging meter) , turn the dryer on and test the voltage across the switch.
- Page 20 If voltage reading is normal, the element is bad (Image 23). To verify the element is bad use a digital Volt/Ohm meter in the resistance setting (Omega symbol Ω). With the dryer OFF, locate the terminal block. Check the 2 large WHITE wires leading to the element .
- Page 21 Image 24 To replace the element, locate the 2 large WHITE wires leading to the element. Disconnect them from the terminal block. Next, locate the 4 nuts holding the element in place (Image 25). Hex Bolt Part AM Image 25 Hex Nut Part P Once the nuts are located, loosen them to drop the element down to the belt.
- Page 22 4. My belt Isn’t tracking straight. Loosen the belt (Image 1). Center the belt on the roller. On the end of the dryer without the motor, set the gap on both sides of the belt tensioners so that they are equal (Image 8). Between 1”1/4 and 1”3/8 on each side is ideal. Image 8 Once these have been set, ALL adjustments will be made from the motor side of the dryer.
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Page 23: Comprehensive Parts List
Comprehensive Parts List. Description Description Cross Brace 80130 Lock Washer 43-LOK-250-30 Leg Weldment 85179 Hex Bolt (1/4 - 20) 41-HB-250-15 Leveler Bolts (3/8-16 X 1”) 41-HB-375-50 Resistor 76196 Hex Bolt (3/8-16 X 3/4) 41-HB-375-30 Element Housing End 60089 Flat Washer 43-FLT-M10-10 Element Housing 60088...