Kaise SK-8535 Instruction Manual
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Kaise SK-8535 Instruction Manual

Battery checker
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BATTERY
CHECKER
Instruction Manual
SK-8535

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Summary of Contents for Kaise SK-8535

  • Page 1 BATTERY CHECKER Instruction Manual SK-8535...

  • Page 2: Table Of Contents

    Thank you for purchasing "BATTERY CHECKER SK-8535". To obtain the maximum performance of this instrument, read this Instruction Manual carefully, and take safe measurement. CONTENTS 1 - 3 SAFETY PRECAUTIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ OPERATING PRECAUTIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ FEATURES ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ UNPACKING AND INSPECTION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・...

  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS (strict observance is required) This instruction manual contains the important contents to prevent harm to user or others and damage of property, and to use the instrument safely and correctly. Read this manual carefully and obey the contents after having understand the following terms and symbols.
  • Page 4 SAFETY PRECAUTIONS (strict observance is required) WARNING Take the measurement under well-ventilated environment. The hydrogen gas which stayed around battery catches fire from the spark that occurred when connecting the Battery Clips and might explode. Make sure that the shift lever is set to "Parking" position (set to "Neutral" for stick shift vehicle).
  • Page 5 SAFETY PRECAUTIONS (strict observance is required) WARNING Be careful about your hands, gloves and clothes not to be caught in the engine belt or cooling fan. Important to prevent injury. Do not use the instrument if it is in the abnormal condition. Stop using the instrument immediately and consult with your local dealer when recognizing smoke, strange smell, or abnormal noise.

  • Page 6: Operating Precautions

    ●If Date and Time are not able to set, built-in battery for backup is exhausted. Ask KAISE AUTHORIZED SERVICE AGENCY through your local dealer for repair service. ●Keep this instrument in supplied Carrying Case to avoid malfunction of the printer trouble by dust penetration.

  • Page 7: Features

    FEATURES ■SK-8535 can test State of Charge ■Batteries for the vehicle equipped (SOC), State of Health (SOH), Start with charge control system or idle Performance and Charging System reduction system are testable. of the car battery. ■Test result can be printed on site by built-in printer.

  • Page 8: Unpacking And Inspection

    GOOD CHARGE ③Printer Paper…2 rolls          (installed, and spare) MENU BAT TERY CHECKER SK-8535 MAX 32V ④Carrying Case…1 pce. ⑤Instruction Manual…1 pce. ※The following desiccant is enclosed Available Printer Paper (10pcs per set) in the package for maintenance of Parts number ： 851 quality.

  • Page 9: Name Illustration

    USB Port ● Plug the USB Cable into this port when connecting to PC. MENU ● BAT TERY CHECKER SK-8535 MAX 32V △ (UP SCROLL) Key ● Scrolls up the display / use for numerical settings.   (BACK) Key ●...
  • Page 10 で、 バッテリーに接続しないでください。 Serial Number SERIAL No. ● 0 0 0 0 1 www.kaise.com 4301-8530-1 1106 KAISE JAPAN Battery Clip Holder ● Clip Battery Clips here when not in use. How to clip : Open the battery clip widely and clip it to the holder in the plastic part of the clip.

  • Page 11: Specifications

    SPECIFICATIONS 1. General Specifications Dot presentation, 128×64dots LANGUAGE English, Japanese (Default: English) DISPLAY RATE OF 1 time/second VOLTAGE MEASUREMENT LED INDICATION Green ： Lights up when battery test result is "Good" Yellow ： Lights up when battery is weak and needs re-charging Red ：...

  • Page 12: Before Use

    SOC is the charging condition of the battery, the state is expressed in percentage (%). Definition of SOC in this product ： SK-8535 defines as SOC 100% when the battery voltage is higher than 12.756V. (Higher than 13.056V for the battery for industry) ※SK-8535 does not show the exact measurement voltage when testing the battery just after...

  • Page 13: Language / Date & Time Settings

    ●Protection film is put on the front plate of the unit before shipment. Tear off the protection film before using this instrument. GOOD CHARGE Tear off the protection film. MENU BAT TERY CHECKER ●Initial display shows the factory default SK-8535 settings. MAX 32V...
  • Page 14 BATTERY TEST CAUTION ●This instrument forced to be restarted if the testing battery is extremely exhausted and cannot afford to supply the workable current. ●Test the battery in the state of the engine shutdown to obtain the accurate measurement. ●When testing 24V battery, test each 12V battery which is connected in series. ●When testing the battery on vehicle, test the parked car after turning off the power supply of all in-vehicle apparatuses which are using the electricity from battery and locking the car door to obtain the accurate measurement.
  • Page 15 MENU catch the battery terminals. In this case, CCA may be measured lower BAT TERY CHECKER SK-8535 MAX 32V than the actual value. Battery ●Make sure to connect the battery clips tightly to battery terminals to obtain the accurate measurement.
  • Page 16 BATTERY TEST ②The instrument turns on automatically and enters "Choose the test" screen (step ③) after displaying the model number / software version number. BATTERY CHECKER SK-8535 Soft Version Number Ver 3.00 Current version number ③Select Battery Test, press (ENTER) Key.
  • Page 17 BATTERY TEST ⑤Select testing mode. Testing Mode　 ▲▼ Select "Standard" for normal batteries. Select "Charge Controller / Idle Reduction" Standard when testing following batteries ; ● Charge control / idle reduction compatible Charge Controller/ batteries Idle Reduction ● Batteries in Charge control / idle reduction vehicles ※LCD shows "Industrial Rating"...
  • Page 18 BATTERY TEST ⑦The following screen is displayed depending on the selected battery standards. ●"JIS" Select the Battery Select the battery group from the list, and press (ENTER) Key. The list is classified by battery size or functions such as idle reduction or hybrid auxiliary.
  • Page 19 ●Generally, industrial battery is recommended to be replaced when CAUTION the internal resistance comes up to double of the unused battery. Based on this, SK-8535 judges "Bad" when the test result becomes double of the input industrial rating. (When selecting "YES") Input mΩ...

  • Page 20: Battery Test

    BATTERY TEST ●Input Battery Temperature (when selecting manual temperature input in page 39, "8. Temperature Setting") Input battery temperature in ℃ using △(UP Battery Temperature SCROLL) / ▽(DOWN SCROLL) Keys. Press (ENTER) Key to start battery test. 　25　℃ ※Input the temperatures of the battery fluid or ○...
  • Page 21 ※Battery may be damaged if keeping getting errors in spite of checking above. When the error message is kept displaying or measurement error is displayed even if testing another battery, ask repair service to us, KAISE CORPORATION through your local dealer.

  • Page 22: Cca Value List

    CCA VALUE LIST （Battery Manufacturers and Their Models） List to help you for checking the battery type either EN(DIN), SAE(BCI) or CCA Input and their CCA values. ●Find the battery number (model name) and check its battery type and CCA. ●Input the CCA printed on the battery if it is different from the listed one.
  • Page 23 CCA VALUE LIST （Battery Manufacturers and Their Models） Moll （モル） ATLAS EXIDE OPTIMA EA Series MOLL AGM Red Top Model CCA EN(DIN) Model CCA EN(DIN) Model CCA EN(DIN) Model CCA SAE(BCI) 572-20 EA530 81070 1050S 571-13 EA602 81095 1050U 544-59 EA640 m3 plus 925S...

  • Page 24: Guides To Check The Battery Cca Values

    GUIDES TO CHECK THE BATTERY CCA VALUES ●EN-standard Batteries Check the model number shown as 9-digits numbers like "575121072". Last 3 numbers mean 1/10 of its CCA value. For example of the above number, CCA value should be "720 CCA" (072 x 10 = 720). ●DIN-standard Batteries Check the model number shown as 5-digits numbers like "54459".

  • Page 25: System Test

    SYSTEM TEST Test the Start Performance (check the engine starting ability) and Charging System (checking generating condition of alternator. ①Connect the instrument to the battery to be Choose the test tested (see ① to ② in pages 13 to 14). 12.462 V Select System Test, press (ENTER) Key.
  • Page 26 SYSTEM TEST ④Start the engine when the instrument displays the following message. Please start… an engine. ⑤System test takes about 30 second maximum. Follow the message on the screen. Now testing the Now testing the Battery System… Battery System… 12V System 24V System ⑥Charging System Test screen is displayed [ CHARGING SYSTEM TEST ]...
  • Page 27 SYSTEM TEST ※The instrument displays the following message when the charging voltage is less than 13V. When measuring the vehicle with charge control system, turn on some electric components to apply electric load to the battery. ※For 24V system test, the message is shown when the charging voltage is less than 26V. Apply electric load.
  • Page 28 SYSTEM TEST ●Press (MENU) Key：Move to Menu screen (Print / Save Data / Delete Save Data) MENU in page 30. ※Though the lowest operatable / testing voltage of this instrument is 8V DC, the testing carries out normally even if the battery voltage drops lower than 8V DC during Start Performance Test.

  • Page 29: Pc Connection

    PC CONNECTION SK-8535 can connect to PC via privided USB cable. You can send test data to PC in text format. ①Insert the provided USB cable to the USB port on the right side of the unit and connect another side to PC.
  • Page 30 PC CONNECTION ③Access to the memory of this instrument by PC operation to copy and paste the data to the PC. Data format is "text" which is suitable for print out from PC. (Example of PC display) ■Battery Test 1631501B.TXT - Notepad File Edit Format View Help Battery Test Report Date and Time...
  • Page 31 PC CONNECTION ■System Test 1631501S.TXT - Notepad File Edit Format View Help System Test Report Date and Time Testing date and Time 2016/03/15 15:00 ------------------------------ 12V / 24V System (12V System) Start Performance Test Engine start performance test result TestResult ： Good Cranking ：...

  • Page 32: Menu

    MENU 1. Print Out Print out the Battery Test and System Test results from built-in printer. ※Unclear printing or unstable operation of this instrument may occur when using weak battery for printing. In this case, save the test results in reference to "2. Save the Test Result"...
  • Page 33 MENU ※The instrument displays right screen when printer paper is almost empty or unset. Set new printer paper as per "1. Changing the Printer Paper in page 40. ※This screen may not be displayed depending Paper out・・・ on the sensor sensitivity. Printing Sample ※Saved data is printed out with a current setting language of this instrument.
  • Page 34 MENU ■System Test System Test Report Store Name Store name and person in charge Person in Charge Date and Time 2016/03/15 15 ： 00 Testing date and time (12V System) 12V / 24V System START PERFORMANCE TEST Test Result : Good Engine start performance test result Cranking 8.619V...

  • Page 35: Save The Test Result

    MENU 2. Save the Test Result Save the results of Battery Test and System Test up to 359 data. ※Each data is saved with following file name. ■Example of file name (In case of the third time on the same day, May 15th, 2016) 1631503B.TXT B ：...
  • Page 36 MENU ※Up to 359 data can be saved to the internal 　 -WARNING- memory. The instrument displays this Can't save the data. WARNING if the saved data exceeds 359. The number of saved Delete unnecessary data in reference to "4. Delete the Saved Data"...

  • Page 37: View The Saved Data

    MENU 3. View the Saved Data Recall the saved data to see on the screen. ①Press (MENU) Key in "Choose the Test" 2016/03/15　15：00 MENU screen (③ in page 14) to enter Menu screen. MENU 〈　 　 〉 Select "View Save Data" and press View Save Data (ENTER) Key.

  • Page 38: Delete The Saved Data

    MENU 4. Delete the Saved Data Saved data can be deleted in the following procedures. ①Press (MENU) Key in "Choose the Test" MENU 2016/03/15　15：00 screen (③ in page 14) or test result screens MENU 〈　 　 〉 (⑨ in page 18 / ⑦ in page 25) to enter Menu View Save Data screen.

  • Page 39: Date And Time Setting

    MENU 5. Date and Time Setting ①Press (MENU) Key in "Choose the Test" MENU 2016/03/15　15：00 screen (③ in page 14) or test result screens MENU 〈　 　 〉 (⑨ in page 18 / ⑦ in page 25) to enter Menu View Save Data screen.

  • Page 40: Language Setting

    MENU 6. Language Setting ①Press (MENU) Key in "Choose the Test" 2016/03/15　15：00 MENU screen (③ in page 14). MENU 〈　 　 〉 Select "Select Language" and press Delete Save Data (ENTER) Key. Date/Time Settings Select Language ②Select preferred language and press Language Selection (ENTER) Key.

  • Page 41: Temperature Setting

    MENU 8. Temperature Setting Set the battery tempearture input mode in Battey Test. Default setting is "Auto". You can change it to "Manual" if necessary. ①Press (MENU) Key in "Choose the Test" MENU 2016/03/15　15：00 screen (③ in page 14) to enter Menu screen. MENU 〈　...

  • Page 42: Maintenance

    MAINTENANCE 1. Changing the Printer Paper The instrument displays this screen when the printer paper is running out or unset. Set the new one in the following procedure. Paper out・・・ Pull up the Printer Lever ①Pull up printer lever as shown in the right. printer cover lifts up.
  • Page 43 MAINTENANCE ⑤Close the printer lever, then close the Close the printer cover pushing both ends. (Do not push center part.) printer cover with putting it over the pulled out paper. Cut off the extra paper. Close the Printer Lever ※Be sure to push the both ends of printer first.

  • Page 44: Formatting The Removable Disk

    MAINTENANCE 2. Formatting the Removable Disk ●All of the saved data are deleted after formatting removable disk. CAUTION ①Connect the instrument to car battery (see Hold down 3 keys. page 13) or PC (see page 27) holding down   (ENTER), △ (UP SCROLL), and  ...

  • Page 45: Dmp Folder

    ●If the metal part of the battery clip is soiled, wipe it off with soft cloth to obtain the accurate measurement. ●If Date and Time are not able to set, internal backup battery is exhausted. Ask KAISE AUTHORIZED SERVICE AGENCY through your local dealer for repair service.

  • Page 46: Trouble Shooting & Repair

    TROUBLE SHOOTING & REPAIR If there are any failure with this instrument, check the following trouble shoots before asking repair service. Ask KAISE CORPORATION AUTHORIZED SERVICE AGENCY through your local dealer when there are any questions or troubles with this instrument.

  • Page 47: Warranty

    WARRANTY SK-8535 is warranted in its entirety against any defects of material or workmanship under normal use and service within a period of one year from the date of purchase of the original purchaser. Warranty service is available at KAISE AUTHORIZED SERVICE AGENCY through your local dealer.
  • Page 48 KAISE AUTHORIZED DEALER 422 Hayashinogo, Ueda City, Nagano Pref., 386-0156 Japan TEL : +81-268-35-1601 / FAX : +81-268-35-1603 E-mail : sales@kaise.com http://www.kaise.com Product specifications and appearance are subject to change without notice due to continual improvements. 70-1201-8535-2 1606...

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