Kaise KG-300 Instruction Manual

Ignition analyzer

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IGNITION
ANALYZER
Instruction Manual
KG-300

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Summary of Contents for Kaise KG-300

  • Page 1 IGNITION ANALYZER Instruction Manual KG-300...
  • Page 2: Table Of Contents

    Thank you for purchasing "KG-300 IGNITION ANALYZER". To obtain the maximum performance of this instrument, read this Instruction Manual carefully, and take safe measurement. CONTENTS SAFETY PRECAUTIONS 〜 OPERATING PRECAUTIONS UNPACKING AND INSPECTION NAME ILLUSTRATION 〜 SPECIFICATIONS 1. General Specifications 2.
  • Page 3 SAFETY PRECAUTIONS (strict observance is required) This instruction manual contains the important contents to prevent harm to user or others and damage of property, and to use the instrument safely and correctly. Read this manual carefully and obey the contents after having understand the following terms and symbols.
  • Page 4 SAFETY PRECAUTIONS (strict observance is required) WARNING Put the vehicle in Parking gear (in Neutral gear for stick-shift vehicle). Car may tun accidentally and could cause unexpected accident, electric shock, fire or damage to the instrument or to the vehicle. Apply parking brake.
  • Page 5 SAFETY PRECAUTIONS (strict observance is required) WARNING Stop using the instrument immediately when feeling any abnormality. Heat, burst, fire of the instrument, or injury, electric shock may occur. Use re extinguisher when the instrument ignited. Electric shock may occur if pouring the water. Wear insulated gloves when taking measurement.
  • Page 6 SAFETY PRECAUTIONS (strict observance is required) WARNING Store the instrument in the place less than 45℃ and 70% humidity. Avoid direct-sunlight and/or inside the sun-heated vehicle. Heat, burst, fire of the instrument, or injury, electric shock may occur. Do not attempt to disassemble or modify the instrument. Heat, burst, fire of the instrument, or injury, electric shock may occur.
  • Page 7: Safety Precautions 1

    SAFETY PRECAUTIONS (strict observance is required) WARNING Do not use the instrument around the ammable gas or liquid. Heat, burst, fire of the instrument, or injury, electric shock may occur. Do not put the instrument in microwave or high-pressure container. Heat, burst, fire of the instrument, or injury, electric shock may occur.
  • Page 8: Operating Precautions

    OPERATING PRECAUTIONS ●This instrument is not waterproof. Keep away from the water. ●Do not polish the instrument with alcoholic fluid to avoid case cracking. ●Use the instrument under environment of −0℃ to 40℃, 70% RH or less to obtain the accurate measurement. ●Damages of insulation coating of the cables could cause dangerous short-circuit.
  • Page 9: Unpacking And Inspection

    If there are any damages or missing, ask your local dealer for replacement. ①Main Unit…1 pc. ⑤672 High Tension Cord Sensor ②Holster…1 pc. (attached)  …1 pc. ⑥933 USB Cable…1 pc. IGNITION ANALYZER KG-300 ③670 Flexible Probe…1 pc. ⑦1029 Carrying Case…1 pc. ④671 Direct Ignition Sensor…1 pc. ⑧Instruction Manual…1 pc.
  • Page 10 ⑧ ⑤ ⑨ CYCLE MODE VIEW IGNITION AN ALY ZER KG-300 ①Micro USB connector : ●Connect the supplied USB cable when charging the instrument. ②BNC connector : ●Connect the 670 flexible probe. ③LCD Display ④POWER / CLEAR Key ●Press this key to turn ON the instrument.
  • Page 11 NAME ILLUSTRATION ⑥Holster ⑦HOLD Key ●Press this key to hold the current display when chart, digital or waveform display mode is selected. ●Press this key again to resume normal operation. ●When in the comparison display mode, use this key to start and stop a measurement.
  • Page 12: Name Illustration 8

    NAME ILLUSTRATION ■LCD Display ⑩ ⑪ ⑫ ⑬ 01607 ⑭ ⑮ ⑩Engine Cycle ●This icon shows the selected Engine Cycle. (see page 13) ⑪Measurement Mode ●This icon shows the selected type of measurement. (see page 15) ⑫Display Mode ●This icon shows the selected display mode. (see page 16) ⑬Tachometer Reading ●Digital readout of the engine RPM.
  • Page 13: Specifications

    SPECIFICATIONS 1. General Speci cations Resolution: 320×240 pixels LCD Display Display area: L 53mm×W 70mm LCD type: TFT color LCD display 30 times per second Frame Rate Power (internal) Rechargeable LiFePO4 battery, 3.2V/1500mAh Battery Life Approx. 5 hours of continuous operation (under full-charged) Micro USB (5V/0.5A, to recharge the internal battery) USB Connector (input) Auto Power Off...
  • Page 14: Measurement Procedures

    BNC connectors. Turn the dial until locked. ②Insert the appropriate sensor to the probe tip. connector Dial ■Direct Ignition Direct ignition sensor Probe tip HOLD CLEAR ■High Tension Cord CYCLE MODE VIEW IGNITION ANALYZER High tension cord KG-300 sensor Probe tip...
  • Page 15: Engine Cycle Setting

    MEASUREMENT PROCEDURES 2. Engine Cycle Setting Select the number of strokes corresponding to the engine to be measured. ①Press POWER Key to turn on the instrument. ②Press CYCLE Key. Pull down menu will open with the current setting highlighted. 01607 Engine cycle 4 Stroke selection menu...
  • Page 16: Start Measurement

    MEASUREMENT PROCEDURES 3. Start Measurement ①Start an engine to be measured. ②Place the sensor as follows. ■Measuring Direct Ignition System  Place the sensor on the top and center of the ignition module. ※Reposition the sensor if the instrument is unable to detect the signal. Direct ignition module ■Measuring with High Tension Cords...
  • Page 17: Measurement Mode Setting

    MEASUREMENT PROCEDURES 4. Measurement Mode Setting Select the type of measurement to be shown in the display. ①Press MODE Key under the instrument is ON. Pull down menu will open with the current setting highlighted. 01607 Measurement Burn Time selection menu Ramp Time Tachometer Voltage...
  • Page 18: Display Mode Setting

    MEASUREMENT PROCEDURES 5. Display Mode Setting Select how the chosen measurement will be shown in the display. ①Press VIEW Key under the instrument is ON. Pull down menu will open with the current setting highlighted. 01607 Display mode Chart selection menu Comparison Digital Waveform...
  • Page 19 MEASUREMENT PROCEDURES ■Chart view This mode can display the measurement value as the time-series chart. 01607 Measurement scale Time (corresponding to each of the last 276 sparks.) ●POWER / CLEAR Key : Press to clear all values in the chart. ●MODE Key : Press to change the measurement mode.
  • Page 20 MEASUREMENT PROCEDURES ■Comparison view This mode can display the comparison of sets of values (minimum, average, and maximum measurements) between several cylinders. 01607 Maximum Average Minimum Oldest graph Newest graph ●HOLD Key : Press to hold the display in its current condition (”HOLD” appears on the screen).
  • Page 21 MEASUREMENT PROCEDURES ■Digital view This mode can display digital and analog gauge readouts for the selected measurement, as well as the other two digital readouts. 01607 Other two Analog meter readouts 2.14 of the selected BURN measurement 12.2 DWEL 6.71 PEAK Selected measurement readout...
  • Page 22 MEASUREMENT PROCEDURES ■Waveform view This mode can display the signal amplitude over time like an oscilloscope. 01607 Signal level Time ●POWER / CLEAR Key : Press to re-scale the waveform gauge. ●MODE Key : Press to change the measurement mode. ●HOLD Key : Press to hold the display in its current condition.
  • Page 23: Measurement Examples

    MEASUREMENT EXAMPLES 1. Normal Ignition Coil Waveform ●Measurement mode : Voltage  ●Display mode : Waveform 01377 Primary current Spark ramp time line Peak Voltage Decay Primary coil Primary coil point - Close point - Open 2. Failure Ignition Coil Waveforms ■High peak voltage ●Measurement mode : Voltage  ●Display mode : Waveform 01833 High...
  • Page 24 MEASUREMENT EXAMPLES ■Higher voltage than other cylinders ●Measurement mode : Voltage  ●Display mode : Chart 2nd cylinder shows abnormal voltage when measuring spark plug voltage of 3-cylinders engine in chart view. 00775 High voltage ■Large burn time amplitude than other cylinders ●Measurement mode : Burn Time  ●Display mode : Chart 3rd cylinder shows abnormal amplitude when measuring spark burn time of 4-cylinders engine in chart view.
  • Page 25 MEASUREMENT EXAMPLES ■Large maximum to minimum range with high voltage value ●Measurement mode : Voltage  ●Display mode : Comparison 00753 Large High amplitude average value ■Large maximum to minimum range with short burn time ●Measurement mode : Burn Time  ●Display mode : Comparison 00753 High Large...
  • Page 26: Maintenance

    MAINTENANCE 1. Recharging the Instrument WARNING / CAUTION To avoid any injuries and damage to the instrument, strictly observe the WARNINGS and CAUTIONS in pages 1 to 6. When battery level is low, recharge the instrument as below procedures. ①Turn the instrument power off. ②Insert the USB type A connector of 933 USB Cable into the port of the USB power adapter.
  • Page 27 MAINTENANCE ⑤Plug the power adapter into an AC power outlet. ⑥Upon start of charging the battery, the display will show the charging in process icon and the screen will turn off after a few seconds. ※Press POWER / CLEAR Key to turn on again. ※Measurement or other operation are prohibited while charging.
  • Page 28: Trouble Shooting

    TROUBLE SHOOTING If there are any failure with this instrument, check the following trouble shoots before asking repair service. Ask KAISE CORPORATION AUTHORIZED SERVICE AGENCY through your local dealer when there are any questions or troubles with this instrument. Problem Possible Cause &...
  • Page 29: About Kaise Website

    ABOUT KAISE WEBSITE Visit our website for more products information : 1. Kaise Corporation Website https://www.kaise.com 2. KG-300 Product Page URL https://www.kaise.com/e_car_kg300.html...
  • Page 30: Warranty

    WARRANTY KG-300 is warranted in its entirety against any defects of material or workmanship under normal use and service within a period of one year from the date of purchase of the original purchaser. Warranty service is available at KAISE AUTHORIZED SERVICE AGENCY through your local dealer. Their...
  • Page 31 KAISE AUTHORIZED DEALER 422 Hayashinogo, Ueda City, Nagano Pref., 386-0156 Japan TEL : +81-268-35-1601 / FAX : +81-268-35-1603 E-mail : sales@kaise.com http://www.kaise.com Product specifications and appearance are subject to change without notice due to continual improvements. 70-1201-K300-1 1909...

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