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E3091
Revised 6/30/10
INSTALLATION & OPERATIONS INSTRUCTIONS
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES
Toll Free 1(800) 356-4206
FEDERAL INDUSTRIES
REFRIGERATED SSRC MODELS
P.O. Box 290
WI Phone (608) 424-3331
Belleville, WI 53508
Fax: (608) 424-3234
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Table of Contents
Related Manuals for Federal SSRC Series
Summary of Contents for Federal SSRC Series
- Page 1 E3091 Revised 6/30/10 FEDERAL INDUSTRIES INSTALLATION & OPERATIONS INSTRUCTIONS REFRIGERATED SSRC MODELS KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice. FEDERAL INDUSTRIES P.O. Box 290 Belleville, WI 53508 Toll Free 1(800) 356-4206...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ............................3 WARNING LABELS & SAFETY INSTRUCTIONS................4 PRE-INSTALLATION PROCEDURES....................5 Inspection For Shipping Damage .....................5 GENERAL ELECTRICAL & GROUNDING ..................5 Permanent Connected ........................5 Cord Connected (Option) .........................5 INSTALLATION INSTRUCTIONS ......................6 Locating The Display Case ......................6 Removing Case From Shipping Skid ....................6 Cleaning ............................6 Refrigeration Installation........................6 REFRIGERATION.......................... -
Page 3: Introduction
INTRODUCTION Thank you for purchasing a Federal Industries display case. This manual contains important instructions for installing and servicing the Refrigerated Self-Service Merchandisers. A repair parts list and wiring diagram are also included in the manual. Read all of these documents carefully before installing or servicing your case. -
Page 4: Warning Labels & Safety Instructions
This is important installation, operation, or service information. If you ignore the message, you may damage your case. The warning and safety labels shown throughout this manual are placed on your Federal Industries case at the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged, call our customer service department at 1(800) 356-4206 for replacements. -
Page 5: Pre-Installation Procedures
PRE-INSTALLATION PROCEDURES Inspection for Shipping Damage You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. -
Page 6: Installation Instructions
INSTALLATION INSTRUCTIONS Locating Display Case The case should be located where it is not subjected to the direct rays of the sun, heating ducts, grills, radiator, or ceiling fans, nor should it be located near open doors or main door entrances. Also, avoid locations where there are excessive air movement or air disturbances. -
Page 7: Refrigeration
REFRIGERATION Self Contained Models Use pressure gauges to set pressure control. SSRC3652 SSRC5052 SSRC5952 SSRC7752 Refrigeration R404 Charge 30 OZ 32 OZ 34 OZ 36 OZ Low Pressure Switch Cut In 82 psi 82 psi 82 psi 82 psi Low Pressure Switch Cut Out 51 psi 48 psi 45 psi... -
Page 8: Remote Refrigeration Operation
installer for proper operation of unit. This unit also has a defrost timer that will shut the refrigeration solenoid off a set number of times per day (set at factory for 3 times per day) to insure a full defrost occurs. The solenoid will remain off until the either the off time is reached or until the temperature sensor on the coil reaches a set temperature which ever happens first The condensing unit is optionally supplied from the factory for remote location installation. -
Page 9: Shelving Installation & Removal
SHELVING INSTALLATION & REMOVAL Shelf Bracket & Supports Installation TOP SECTION SHELF SHELF STANDARD REAR SHELF SUPPORT RETAINING SCREW REAR SHELF SUPPORT OPTIONAL BOTTOM SECTION SHELF SHELF LIGHT CORD RETAINER CLIP REAR SHELF SUPPORT SHELF LIGHT ASSEMBLY SHELF STANDARD SHELF BRACKET 1. -
Page 10: Wire Shelves
5. Remove the cap from the appropriate female light sockets. IMPORTANT: Grip each side of cap firmly and wiggle and pull cap straight out of socket. Do not roll cap during removal. Incorrect removal of cap may cause damage to electrical connection. RIGHT WRONG 6. -
Page 11: Glass Shelves (Option)
Glass Shelves Installation TOP SECTION GLASS SHELF PRODUCT STOP PLACE BACK SIDE OF GLASS PRODUCT STOP GLASS SHELF SHELF RETAINER CLIP INTO SLOT GLASS SHELF IN OF REAR SHELF SUPPORT RETAINER CLIP SHELF STANDARD RETAINING SCREW SHELF STANDARD REAR SHELF OPTIONAL BOTTOM SUPPORT SECTION GLASS SHELF... -
Page 12: Rear Doors
REAR DOORS TOP SECTION REAR DOORS UPPER TRACK 1. LIFT UP DOOR 2 SWING BOTTOM OUT LOWER TRACK 1. Start with the outer door and lift the door upward until the bottom edge of door clears the lower track and then swing the bottom of the door outward and down out of upper track. 2. -
Page 13: Bottom Section Rear Doors (Option)
BOTTOM SECTION REAR DOORS (OPTIONAL) INNER DOOR UPPER TRACK INNER DOOR LOWER TRACK INNER DOOR CATCH SLOT 1. LIFT UP DOOR 2 SWING BOTTOM OUT 1. LIFT UP DOOR OUTER DOOR UPPER TRACK OUTSIDE DOOR SET 2 SWING BOTTOM OUT OUTER DOOR LOWER TRACK INNER DOOR CATCH 1. -
Page 14: Night Curtain (Option)
NIGHT CURTAIN (OPTION) NIGHT CURTAIN SNAP NIGHT CURTAIN STRAP NIGHT CURTAIN HOLDER BRACKETS SNAP FRONT PANEL OPENING: 1. Grab night curtain strap and lift the rolled night curtain out of the night curtain holder brackets. Pull the night curtain across the top of case and down the front. 2. -
Page 15: Security Night Cover (Option)
SECURITY NIGHT COVER (OPTION) LOCK HANDLE (SHOWN IN LOCK POSITION) SECURITY NIGHT COVER LOCK HANDLE (SHOWN IN LOCK POSITION) GRAB HANDLE GRAB HANDLE LOCK HANDLE CATCH TOP GLASS HANDLE "U" RATAINER CLIP FRONT CLEAR DEFLECTOR "U" RATAINER CLIP ON CENTER (ON SOME MODELS) LOCK HANDLE CATCH "U"... -
Page 16: Operating Instructions
OPERATING INSTRUCTIONS NOTICE: This refrigerated display case is designed to operate in a maximum environment of 80 DEG. F and 55% relative humidity. Exceeding these limits will cause poor case performance and sweating of glass panels POWER SWITCH LIGHT SWITCH Controls Power Switch This switch controls the power to the entire unit. -
Page 17: Top Section Refrigeration Louver Control
Top Section Refrigeration Louver Control AIR CONTROL ADJUSTMENT LOUVER CLOSED POSITION KNOB AIR CONTROL ADJUSTMENT KNOB IN LOUVER OPEN POSITION AIR CONTROL LOUVER ASSEMBLY AIR CONTROL ADJUSTMENT KNOB OUT The top section of this unit can be changed from a refrigerated section to a non refrigerated section by opening or closing the louver. -
Page 18: Maintenance
MAINTENANCE Top Light Bulb Replacement 1. To remove bulb from top light housing, grip the bulb receptacle end caps at each end of bulb. Pull the bulb receptacle end caps straight outward away from unit. 2. The bulb is inside a clear shatter proof tube with a white plastic end cap on each end. Be careful not to allow bulb to slide out of shatter proof tube. -
Page 19: Periodic Maintenance
PERIODIC MAINTENANCE NOTICE: Condenser coil must be cleaned a minimum of twice per month to insure proper refrigeration performance and prevent compressor failure. Failure to clean condenser coil will void condenser warranty. Cleaning Condenser Coil (All Self Contained Refrigerated Units) It is very important that the Condenser coil is cleaned twice per month to insure proper refrigeration performance and to prevent compressor failure. -
Page 20: Cleaning Instructions
CLEANING INSTRUCTIONS Daily Cleaning The case should be cleaned thoroughly, as described in the weekly cleaning section, before it is used for the first time. NOTICE: Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case. NOTICE: Shut off lights and power switches and remove all product from case. -
Page 21: Weekly Cleaning
Weekly Cleaning This procedure is recommended on a weekly basis. It may need to be performed more often if necessary to maintain a clean, sanitary case. The case should be cleaned to this procedure before using the first time. NOTICE: Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case. -
Page 22: Weekly Bottom Section Cleaning
1. Remove both upper rear doors as described in the “Door Removal” section of this manual. 2. Clean all foreign material from inner and outer rear door tracks and clean both sides of the doors using warm soapy water and a brush. Apply a light film of lubricant such as PAM to door tracks to make the doors operate smoother. -
Page 23: Weekly Exterior Cleaning
1. If supplied with lower rear door option remove both inner & outer rear doors as described in the “Door Removal” section of this manual. 2. Clean all foreign material from inner and outer rear door tracks and clean both sides of the doors using warm soapy water and a brush. -
Page 24: Service Information
(HFC’s) from being released into the atmosphere. If moisture or liquid is observed around or under a Federal Industries case, an immediate investigation should be made by qualified personnel to determine the source of the moisture or liquid. -
Page 25: Pre-Service Checklist
Pre-Service Checklist You may avoid the cost and inconvenience of an unnecessary service call by first reviewing this checklist of frequently encountered situations that can cause unsatisfactory case performance. CAUTION: Before servicing case turn off power at the main breaker of fuse box. -
Page 26: Sale & Disposal
SALE & DISPOSAL Owner Responsibility If you sell or give away your Federal Industries case you must make sure that all safety labels and the Installation-Service Manual are included with it. If you need replacement labels or manuals, Federal Industries will provide them free of charge. Contact the customer service department at Federal Industries at (800) 356-4206. -
Page 27: Wiring Diagrams
MAIN WIRING DIAGRAMS SELF CONTAINED SSRC3652 OPTIONAL DEFROST DEFROST 120/1/60 CORD & PLUG LAMP TIMER TERMINATION TOP LIGHT POWER MIN.RUN TIMER SWITCH LAMP SHELF LIGHT MIN.RUN TIMER PLUG BALLAST CONDENSATE LAMP HIGH-LOW PAN OR PUMP RELAY TOP LIGHT PRESS. CONTROL LIGHT SWITCH LAMP CONENSING UNIT... -
Page 28: Remote
REMOTE SSRC3652 SEPARATE OPTIONAL DEFROST DEFROST 120/1/60 POWER SUPPLY CORD & PLUG LAMP TERMINATION TIMER REMOTE TOP LIGHT POWER PRESSURE SWITCH CONTROL LAMP SHELF LIGHT BIN+ TEMP. PLUG COM- SEN+ CONTROL SENSOR BALLAST CONDENSATE LAMP PAN OR PUMP REFRIG. RELAY TOP LIGHT SOLENOID LIGHT SWITCH... -
Page 29: Replacement Parts
REPLACEMENT PARTS SSRC3652 SSRC5052 SSRC5952 SSRC7752 REFRIGERATION 120V 240V 240V 240V Compressor (SC) 30-18049 30-18052 30-18645 30-18645 Condensing Unit (SC) 30-17726 30-17887 30-18215 30-18215 Evaporator Coil 33-13356 33-13357 33-13358 33-13359 32-18244 32-18245 Filter Drier 32-12626 Site Glass 32-54010 Evaporator Fan Motor (SC) 41-17981 41-17811 Evaporator Fan Motor (remote ) - Page 30 Top Light Bulb Cap 42-15441 Shelf Light Bulb Receptacle 42-10834 Shelf Light Bulb Recept.Spring 42-10833 Light Bulb Shatter Tube Cap 78-12462 Shelf Light Recept. 43-18431 Shelf light Cord (Top Section) 43-16861-3 Shelf light Cord (Btm Section) 43-16861-1 Main Wire Harness 43-18527 43-18528 Anti Sweat Heater (SC)
- Page 31 Rear Door Outer Refl. Top Section 53-18210-5 53-18210-6 53-18210-7 53-18210-8 Rear Door Top Track(Top & Btm) 57-18518-1 57-18518-2 57-18518-3 57-18518-4 Rear Door Bottom Track (Top & Btm) 57-18519-1 57-18519-2 57-18519-3 57-18519-4 Rear Door Jamb(Top Section) 57-18199-1 Rear Door Jamb(Btm Section)(Optional) 57-18199-2 Rear Door Inner Solid(Btm Section)(Opt)