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E2915-2
Revised 1/11/2012 ECN2000
INSTALLATION & OPERATIONS INSTRUCTIONS
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES
Toll Free 1(800) 356-4206
REFRIGERATED LPRSS-2 MODELS
215 FEDERAL AVE
WI Phone (608) 424-3331
- 1 -
Belleville, WI 53508
Fax: (608) 424-3234
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Table of Contents
Related Manuals for Federal LPRSS-2
Summary of Contents for Federal LPRSS-2
- Page 1 E2915-2 Revised 1/11/2012 ECN2000 INSTALLATION & OPERATIONS INSTRUCTIONS REFRIGERATED LPRSS-2 MODELS KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice. FEDERAL INDUSTRIES 215 FEDERAL AVE Belleville, WI 53508 Toll Free 1(800) 356-4206 WI Phone (608) 424-3331...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ............................3 WARNING LABELS & SAFETY INSTRUCTIONS ................4 PRE-INSTALLATION PROCEDURES....................5 Inspection For Shipping Damage ..................... 5 GENERAL ELECTRICAL & GROUNDING ..................5 Cord Connected ..........................5 Permanent Connected (Option) ......................5 INSTALLATION INSTRUCTIONS ..................... 6-8 Locating The Display Case ......................6 Removing Case From Shipping Skid .................... -
Page 3: Introduction
INTRODUCTION Thank you for purchasing a Federal Industries display case. This manual contains important instructions for installing and servicing the LPRSS Refrigerated Self-Service Merchandisers. A repair parts list and wiring diagram are also included in the manual. Read all of these documents carefully before installing or servicing your case. -
Page 4: Warning Labels & Safety Instructions
This is important installation, operation, or service information. If you ignore the message, you may damage your case. The warning and safety labels shown throughout this manual are placed on your Federal Industries case at the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged, call our customer service department at 1(800) 356-4206 for replacements. -
Page 5: Pre-Installation Procedures
PRE-INSTALLATION PROCEDURES Inspection for Shipping Damage You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. -
Page 6: Installation Instructions
The case requires a minimum of 6” clearance at the rear of the unit for air discharge. Do not locate case with back tight against the wall. The louvers located on front of base must remain clear for air intake. If rear clearance or front clearance is not possible see a Federal representative for air intake and discharge kit options. -
Page 7: Center Panel Joining (Option)
Center Panel Joining (Option) If your cases where ordered with the Center Panel Joining Option you will need to perform the following installation procedures. RIGHT CASE TOP JOINING BRACKET FRONT JOINING BRACKET LEFT CASE REAR JOINING TRIM CENTER PANEL BASE MOUNTING HOLES (4) INTERIOR JOINING FLANGE LEFT CASE FRONT... -
Page 8: Refrigeration System
Refrigeration System: Self Contained Models The self-contained models are shipped from the factory with a completely operational 404A refrigeration system and require no modifications or adjustments upon installation. Case must be installed as per the installation section of this manual to provide proper condensing air cooling. Remote Models The remote models are designed to use 404A refrigerant and shipped from the factory with the evaporator coil, expansion valve, sight glass, service valves and refrigerant solenoid valve. -
Page 9: Condensate Pump
Condensate Pump: A condensate pump is Standard on some models and Optional on all models. Installer must check unit to see if a condensate pump has been provided with case. WARNING TO INSTALLER Installer must determine if case was provided with condensate pump. Failure to hook up pump hose to drain will cause water on floor and cause a slip hazard. -
Page 10: Shelving Installation & Removal
SHELVING INSTALLATION & REMOVAL Metal Shelves Installation SHELF BRACKET FRONT TAB SHORTER TOP SHELF BRACKET LONGER BOTTOM SHELF BRACKET SHORTER TOP SHELF SHELF NOTCH LONGER BOTTOM SHELF 1. Follow the instruction in the illustration below and insert (1) of the (2) longer bottom shelf brackets in the desired shelf standard slot on one side of the case. -
Page 11: Glass Shelves
Glass Shelves Installation SHORTER GLASS TOP SHELF CLEAR PRODUCT STOP SHORTER TOP SHELF BRACKETS SHELF BRACKET FRONT TAB LONGER GLASS BOTTOM SHELF CLEAR PRODUCT STOP CORD RETAINER CLIP ON THIS SIDE WHEN ORDERED WITH SHELF LIGHT OPTION SHELF SUPPORT OR FRONT LIGHT SHELF SUPPORT WITH LONG CORD WHEN SUPPLIED SHELF SUPPORT OR FRONT LIGHT... -
Page 12: Optional Shelf Lights (Option)
Optional Shelf Lights Installation 1. Install shelves as described in the Metal Shelves Installation and Glass Shelves Installation sections in this manual. Note: On models with glass shelves with lights a shelf support will be placed on the back of the shelf bracket and a shelf light housing will be placed on the front of the shelf bracket. 2. -
Page 13: Plastic End Removal & Installation
PLASTIC END REMOVAL & INSTALLATION (2) VELCRO STYLE PADS ON CASE (2) VELCRO STYLE PADS ON BACK OF PANEL (4) SCREWS WITH SPACERS ON CASE (4) KEY SLOTS IN PLASTIC END PANEL BACK OF PANEL Right and Left plastic end panels are ordinarily shipped installed from the factory but can be easily removed for cleaning. -
Page 14: Night Curtain (Option)
NIGHT CURTAIN OPERATION NIGHT CURTAIN NIGHT CURTAIN STRAP WITH SNAP HOLDER BRACKETS SNAP FRONT TRIM OPENING: 1. Grab night curtain strap and lift the rolled night curtain out of the night curtain holder brackets. Pull the night curtain across the top of case and down the front. 2. -
Page 15: Security Night Cover (Option)
SECURITY NIGHT COVER (OPTION) SECURITY NIGHT COVER TOP FLANGE LOCK HANDLE SECURITY NIGHT COVER LOCK BOTTOM FLANGE HANDLE CATCH SECURITY NIGHT COVER FRONT HANDLE TOP PANEL FRONT TRIM REMOVAL: 1. Unlock the lock handle and turn handle to disengage from lock handle catch. 2. -
Page 16: Operating Instructions
OPERATING INSTRUCTIONS User Controls LIGHT SWITCH POWER SWITCH TEMPERATURE CONTROL Power Switch The unit has a power switch that turns off power to the entire unit, including the condensate evaporator and the lights. This switch is located behind a lift up panel on the unit base. -
Page 17: Temperature Control Function
Temperature Control Functions Electronic Control COOLING INDICATOR DEFROST INDICATOR ALARM INDICATOR TEMPERATURE CONTROL KNOB Temperature Control Knob This controls the temperature of the display interior of case. -OFF: Turning the control counterclockwise to the “WARM” setting is an Off position, this position turns the refrigeration off and all indicator lights will also be off at this setting. -
Page 18: Placing Product In Case
Exceeding these limits will cause poor case performance and sweating of glass panels. ATTENTION: - Federal refrigerated display cases are designed to operate in a maximum environment of 75 DEG. F and 55% relative humidity. Exceeding these limits could cause poor case performance and sweating of glass panels. -
Page 19: Maintenance
MAINTENANCE Light Bulb Replacement 1. All light fixtures use a spring-loaded socket at one end. To remove the bulb push the bulb towards the spring-loaded socket until the opposite ends drops out of the socket. 2. The bulb is inside a clear shatter proof tube with a black plastic cap on each end. Be careful not to allow bulb to slide out of shatter proof tube. -
Page 20: Cleaning Instructions
CLEANING INSTRUCTIONS Daily Cleaning The case should be cleaned thoroughly, as described in the weekly cleaning section, before it is used for the first time. NOTICE: Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case. NOTICE: Shut off lights and power switches and remove all product from case. - Page 21 EVAPORATOR DISPLAY DECK AIR DISCHARGE GRILL FAN COVER EVAPORATOR AIR RETURN GRILL FAN SHROUD ASSEMBLY FAN SHROUD RETAINING LATCH FAN SHROUD RETAINER 1. If supplied with rear door option remove both rear doors as described in the “Door Removal” section of this manual. 2.
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Page 22: Sale & Disposal
SALE & DISPOSAL Owner Responsibility If you sell or give away your Federal Industries case you must make sure that all safety labels and the Installation-Service Manual are included with it. If you need replacement labels or manuals, Federal Industries will provide them free of charge. Contact the customer service department at Federal Industries at (800) 356-4206. -
Page 23: Pre-Service Checklist
(HFC’s) from being released into the atmosphere. If moisture or liquid is observed around or under a Federal Industries case, an immediate investigation should be made by qualified personnel to determine the source of the moisture or liquid. -
Page 24: Refrigeration & Electrical Data
Control parameter changes can only be made by downloading a new set of parameters via a program chip supplied by Federal Industries. The pre set control parameters are listed on the chart in the Settings Chart below. -
Page 25: Control Factory Settings
The control parameters are set at the factory and cannot be manually changed in the field. Control parameter changes can only be made by downloading a new set of parameters via a program chip supplied by Federal Industries E3380 11/10/11... -
Page 26: Refrigeration Operation
Refrigeration Operation Self Contained Models R404A SELF CONTAINED REFRIGERANT CHARGE LPRSS3 - 2 lbs LPRSS4 - 3 lbs LPRSS5 - 4 lbs LPRSS6 - 4 lbs The self-contained models are shipped from the factory with a completely operational 404A refrigeration system and require no modifications or adjustments upon installation. - Page 27 Make certain all refrigeration valves are opened and evacuate system to 500 microns. Charge the system with refrigerant type specified on the data plates. DISPLAY CASE AIR TEMP. CONTROL PROBE DEFROST EXPANSION EVAPORATOR TERMINATE VALVE COILS REMOTE PROBE HIGH LOW PRESSURE CONTROL SIGHT GLASS...
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Page 28: Wiring Diagrams
Main Wiring Diagrams SELF CONTAINED DEFROSTPROBE TEMP PROBE CONTROL CORD & PLUG TOP & SHELF LIGHTS (OPTIONAL) POWER SWITCH LAMP TOP LIGHT BLK/RIB PLUG PLUG HI/LO PRESS SWITCH DISPLAY CONDENSATE EVAPORATOR LAMP OR PUMP (EVAP. SHOWN) SHELF 4 5 RELAY LIGHT BLK/RIB BLK/RIB... -
Page 29: Replacement Parts
Replacement Parts LPRSS3 LPRSS4 LPRSS5 LPRSS6 REFRIGERATION 120V 120V 240V 240V Condensing Unit (SC) & (Remote) 30-17726 30-17726 30-17887 30-17888 Evaporator Coil 33-17700-1 33-17700-2 33-17700-3 33-17700-4 TXV Expansion Valve 32-19420 32-19419 32-19416 Filter Drier 32-12626 Site Glass 32-54010 Temperature Control 32-19445 Temperature Probe 32-19094... - Page 30 PANELS LPRSS3 LPRSS4 LPRSS5 LPRSS6 Glass End Clear 50-17701 Glass End Reflective Left(Optional) 50-17701-1L Glass End Reflective Right(Optional) 50-17701-1R End Panel Mirror Int.Left(Optional) SA4287-L End Panel Mirror Int.Right(Optional) SA4287-R Cover Top Black M15910-1 M15910-2 M15910-3 M15910-4 Cover Top Stainless (Optional) M15910-1A M15910-2A M15910-3A...
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