Pedego conveyor Assembly Instructions & Owner's Manual
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Pedego conveyor Assembly Instructions & Owner's Manual

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ASSEMBLY INSTRUCTIONS
& OWNERS MANUAL
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Summary of Contents for Pedego conveyor

  • Page 1 ASSEMBLY INSTRUCTIONS & OWNERS MANUAL...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction Warning Component Diagram Carton Contents Registration Assembly Instructions Required Assembly Tools Assembly Steps Torque Specifications Adjustments After Assembly Cockpit Drivetrain Hydraulic Disc Brakes Saddle & Seatpost Tire Pressure Appearance Care & Maintenance Safety Operating Procedures Installation of the Battery Removing the Battery Charging the Battery -Charger LED Indicator...

  • Page 4: Introduction

    PLEASE NOTE: THIS MANUAL IS NOT INTENDED AS A DETAILED SERVICE, REPAIR OR MAINTENANCE MANUAL. PLEASE SEEK ASSISTANCE FROM A QUALIFIED TECHNICIAN FOR SERVICE, REPAIRS OR MAINTENANCE. Introduction...
  • Page 5 WELCOME Thank you for choosing the Pedego Conveyor electric bike. We believe this technology, with the benefits of electric propulsion, provides you with the perfect vehicle to increase your mobility, extend your normal rides, and best of all, increase your fun! Equipped with the Brose e-bike system, the Pedego Conveyor is engineered to provide a design and riding experience that excites.

  • Page 6: Warning

    For replacement parts, technical information and warranty assistance, please contact Pedego at 800-646-8604 or support.pedego.com. DO NOT DISASSEMBLE, MODIFY OR REPLACE ELECTRICAL COMPONENTS.
  • Page 7 YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS BICYCLE. TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT. Warning...

  • Page 8: Component Diagram

    PEDEGO CONVEYOR COMPONENT DIAGRAM Cockpit Brose e-Bike System Drivetrain Frame Rigid Fork Wheels Brakes Pedego Conveyor Component Diagram...
  • Page 9 PEDEGO CONVEYOR COMPONENT DIAGRAM Frame: Brakes: Head tube Front Caliper Top tube Rear Caliper Down tube Rotor Seat tube Seat stay Drivetrain: Chainstay Gates Carbon Belt Dropout Gates Belt Drive Cog Pedal Brose e-Bike System: Comfort Control Panel Cockpit: Battery...

  • Page 10: Carton Contents

    CARTON CONTENTS Pedego Conveyor Keys 36V 13Ah (468 Wh) Lithium-Ion Battery Parts Kit Owner’s Manual and Assembly Instructions Battery Charger Pedals Front Disc Brake Rotor & Mounting Hardware Front & Rear Reflectors Tool Kit Touch Up Paint Carton Contents...

  • Page 11: Registration

    REGISTER YOUR PEDEGO TO JOIN THE PEDEGO OWNERS GROUP P L E A S E R E G I S T E R YO U R P E D E G O AT pedego.com/register Registration information on next page Registration...
  • Page 12 P L E A S E R E G I S T E R YO U R P E D E G O AT pedego.com/register YOU MUST REGISTER YOUR PEDEGO WITHIN 30 DAYS OF PURCHASE FOR WARRANTY TO BE VALID...

  • Page 13: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Required Assembly Tools • 4, 5, 6 mm Allen key • 10 mm open end / socket wrench • ¼” Torque wrench w/ 4, 5 mm Allen Bit & T25 Torx Bit • ⅜” Torque wrench w/ 6 mm Allen Bit •...
  • Page 14 ASSEMBLY INSTRUCTIONS Remove packaging from the seatpost, loosen the seatpost clamp with the hand lever or 4mm Allen key and extend the seatpost from the frame. Secure the seatpost in a workstand; if you do not have a workstand find a level space to place the bike on the floor, having a second person will be helpful with assembly.
  • Page 15 ASSEMBLY INSTRUCTIONS Remove the remainder of packaging material from the bicycle and front wheel. Attach the front fender and headlight to the crown of the fork using a 5 mm Allen key and 10 mm open end or socket wrench. The headlight bracket will attach in front of the fork while the fender tab should be behind the fork.
  • Page 16 ASSEMBLY INSTRUCTIONS Open parts kit box and remove the pedals, disc brake rotor and mounting hardware. Install the disc brake rotor to the front hub with the supplied hardware to a torque specification of 4-6 Nm. Remove the thru-axle from the fork by rotating the lever counterclockwise, lightly grease the threads and body of the thru-axle.
  • Page 17 ASSEMBLY INSTRUCTIONS Grease the pedal spindle threads and install the pedal for each respective crank arm. Please note that the right pedal has right hand threads and the left pedal has left hand threads; they both thread on toward the front of the bicycle. Do not force the pedals if they are not threading in easily, double check that you have the correct pedal;...

  • Page 18: Torque Specifications

    Pedego Conveyor Torque Specifications Area Component Fastener Tool Torque Cockpit Brake Lever Clamp Bolt 5mm Allen 6-8 Nm Control Panel Clamp Bolt 2.5mm 0.3-0.5 Allen Key Grip Lockring Bolt 3mm Allen 2 Nm Shifter Clamp Bolt 4mm Allen 5-7 Nm...

  • Page 19: Spoke Magnet

    Pedego Conveyor Torque Specifications Continued Area Component Fastener Tool Torque Fork Brake Caliper Caliper Fixing 5mm Allen 6-8 Nm Bolts Thru-axle QR Lever Toolless / Medium Hand Pressure Frame Brake Caliper Caliper Fixing 5mm Allen 6-8 Nm Bolts Saddle Seatpost...

  • Page 20: Adjustments After Assembly

    Drivetrain • The Pedego Conveyor is equipped with a gear sensor that will momentarily cut off the power to the motor allowing the next gear to engage smoothly. Take care to shift while pedaling lightly, shifting while under load can inhibit the internal gear hub from shifting to the selected gear.

  • Page 21: Hydraulic Disc Brakes

    ADJUSTMENTS AFTER ASSEMBLY • The Pedego Conveyor has a low maintenance Gates Carbon Drive System. Proper belt tension is essential for optimum operation of the drive system. Lack of proper belt tension can cause the belt to slip or jump a tooth on the cog. Too much tension can damage the bearings in the rear hub, can cause the system to drag, or increase the wear of the drive system.

  • Page 22: Tire Pressure

    ADJUSTMENTS AFTER ASSEMBLY Tire Pressure • The Pedego Conveyor comes stock with Schwalbe balloon tires for maximum rider comfort. Balloon tires are optimized to run at lower pressures while providing a lower rolling resistance than narrow, standard tires. The tire pressure can be adjusted between the range printed on the tire sidewall, but the optimum pressure is between 2 and 2.5 bar or 30 and 36 psi.

  • Page 23: Appearance Care & Maintenance

    Replace damaged or worn parts; such as cables and brake pads. Annually, bring your bike to your local Pedego dealer for a tune up and safety check. The Pedego technician will inspect all areas of...

  • Page 24: Safety

    Conveyor and follow the manufacturer’s instructions for fit, use and care of your helmet. It is your responsibility to familiarize yourself with the local laws where you ride your Pedego Conveyor and to comply with all applicable laws and regulations.
  • Page 25 SAFETY Additional Passengers: The Pedego Conveyor was designed for a single passenger. DO NOT carry any additional passengers. Weight Limit: The Pedego Conveyor was designed with a maximum weight capacity of 250 lbs or 113 kg. Exceeding the maximum weight capacity can result in damage of the bike or components which can lead to serious injury.
  • Page 26 SAFETY Night Time Riding: Riding a bicycle at night can be dangerous and is not recommended. It is very difficult for motorists and pedestrians to see a cyclist at night. If you chose to ride at dawn or dusk, take extra precautions to increase your visibility including but not limited to checking that all safety reflectors are clean and visible, using front and rear lights, and wearing reflective clothing.
  • Page 27 SAFETY Safe On-Road Operation: Wear high visibility reflective clothing and ride predictably. Obey all of the laws of the road and ride with the flow of traffic in designated bicycle lanes where available. Take extra precautions when entering an intersection, look at least twice before crossing. Make sure to use the appropriate hand signals when turning or stopping.

  • Page 28: Operating Procedures

    OPERATING PROCEDURES Installation of the Battery Turn the handlebars 45 degrees to the right so that tire is not directly underneath the down tube. Insert the key into the cylinder and rotate counterclockwise about 180 degrees or until you feel resistance. While securely holding the battery horizontally, guide the bottom end of the battery into the corresponding receptacle in the downtube.

  • Page 29: Charging The Battery

    • Charging the battery can be carried out at any time, whether connected or disconnected from the e-bike, regardless of the state of charge. Always use the supplied Pedego charger when charging the battery. When charging the battery while connected to the e-bike, the control panel will power on. Please follow these guidelines for best charging practices.

  • Page 30: Charger Led Indicator

    OPERATING PROCEDURES Charger LED Indicator • After the charger is plugged into the outlet, the LED lamp will illuminate red indicating the charger is ready to be connected to the battery. • Once the charging plug is connected to the charger port, the charger LED indicator will change according to the following table.

  • Page 31: Battery Capacity Led Indicator

    OPERATING PROCEDURES Battery Capacity LED Indicator • To check the current capacity of the battery, follow these steps. 1. Press the button for one second. 2. Release the button. • The LEDs will illuminate for 5 seconds indicating the remaining capacity as shown in the table below.

  • Page 32: Battery Storage

    OPERATING PROCEDURES Battery Storage • If the battery will not be used for an extended period of time, store it with approximately 100% capacity remaining or 5 out of 5 LEDs illuminated on the battery indicator. The battery will go into deep sleep after 90 days.
  • Page 33 OPERATING PROCEDURES Comfort Control Panel Overview continued Button Operation Function Single Press Increases support level. Hold >3s Activates pushing mode until the button is released. Single Press Reduce support level. Joystick Navigate screen / make selection. One page higher. Switch to Editor mode. One entry up in Editor mode.
  • Page 34 OPERATING PROCEDURES Comfort Control Panel Display The display of the Comfort Control Panel shows a variety of information on different pages. To scroll through the different pages, move the joystick horizontally. Some of the pages offer additional sub-pages, which can be accessed by moving the joystick vertically.
  • Page 35 OPERATING PROCEDURES Comfort Control Panel Display continued RESIDUAL RANGE This page displays the estimated range for the e-bike with support. The value is calculated in real time and will change depending on remaining battery capacity and how much energy is being used. TOUR DISTANCE This page displays the distance traveled since the value was last reset.
  • Page 36 OPERATING PROCEDURES Comfort Control Panel Display continued TOTAL DISTANCE This page displays the total distance traveled. TOTAL DISTANCE / MAXIMUM SPEED This page displays the highest speed reached by the e-bike over the entire distance. AUTOMATIC LIGHT • This page is used to control the automatic light function.

  • Page 37: Comfort Control Panel Operations

    OPERATING PROCEDURES Comfort Control Panel Operations Turning the comfort control panel power on / off • To power on the e-bike, first make sure the battery is securely connected to the downtube and the key is removed and stored in a safe place.

  • Page 38: Adjusting Support Levels

    OPERATING PROCEDURES Comfort Control Panel Operations continued • Switch Headlight Automatic Mode On and Off 1. Scroll to the “Automatic light” page by moving the joystick to the left or right. 2. Move the joystick down to select the automatic light function.
  • Page 39 OPERATING PROCEDURES Comfort Control Panel Operations continued Reducing support 1. Press the T2 button. ° The electric motor will provide less riding support. ° The amount of support bars illuminated on the display will be reduced. Riding without support 1. Press the T2 button until no support bars are visible on the display.

  • Page 40: Riding The Bicycle

    OPERATING PROCEDURES Comfort Control Panel Operations continued Deactivate pushing aid 1. Release the T1 Button. ° The pushing aid will be deactivated. ° The triangle symbol for the pushing aid will no longer be shown on the main page. Riding the bicycle 1.

  • Page 41: Usb Port

    OPERATING PROCEDURES USB Port The Comfort Control Panel has an integrated micro USB A/B port located in the tip of the unit over the handlebar. It is protected from dirt and moisture with a rubber cap. The USB port power is activated when the Comfort Control Panel is powered on.

  • Page 42: Before The First Ride

    • The Pedego Conveyor is equipped with a gear sensor that will momentarily cut off the power to the motor allowing the next gear to engage smoothly. It is ideal to shift gears when the pedals are stationary or moving, but not when the drivetrain is under load.

  • Page 43: Troubleshooting

    TROUBLESHOOTING Error codes The Comfort Control Panel will display an error code when an error is recognized by the e-bike system. Refer to the following table for error code descriptions and recommended solutions. Error Code Description Solution Approach The Battery voltage is too low. Charge the battery pack using the battery charger.
  • Page 44 TROUBLESHOOTING Error codes continued Error Description Solution Approach Code Fault in motor rotation. Switch off the system completely and then back on using the Control Short circuit in motor. Panel button T4. If the problem persists, contact your e-bike dealer. Overheating of motor.

  • Page 45: Faqs

    A: Yes, the Pedego Conveyor requires pedaling input to provide assistance. Q: Is there an option to add a throttle to the Pedego Conveyor? A: No, the Pedego Conveyor was designed as a class 1 electric bicycle with assistance while pedalling only.
  • Page 46 PEDEGO ELECTRIC BIKES AND BATTERIES What is covered and for how long? For two (2) years after the date of purchase by the original retail purchaser, PEDEGO INC. (“PEDEGO”) warrants to the original retail purchaser that PEDEGO’s Electric Bike (“Bike”) and Bike battery (“Battery”) (individually, “Product” and collectively, “Products”) will be free from defects in material and workmanship under normal use...
  • Page 47 Bike, or may replace the Bike with a new, rebuilt or reconditioned PEDEGO Electric Bike of the same or equivalent model. The repaired/replaced Bike will be covered by the Limited Warranty for a period equal to the remainder of the original Limited Warranty on the original Bike or for ninety (90) days, whichever is longer.
  • Page 48 OPPORTUNITY, GOODWILL, PROFITS OR SAVINGS; INCONVENIENCE; INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES; OR DAMAGES ARISING FROM THE USE OR INABILITY TO USE THE PRODUCT, EVEN IF PEDEGO HAD REASON TO BELIEVE SUCH DAMAGES WERE POSSIBLE. SOME STATES AND JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, OR THE DISCLAIMER OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS AND DISCLAIMERS MAY NOT APPLY TO YOU.
  • Page 49 (30) calendar days from the date of the original retail purchaser’s purchase of the Product, (1) sending notice by e-mail to optout@PEDEGO.com, with the subject line: “Arbitration Opt Out.” The opt-out email must include (a) the original retail purchaser’s name and address;...

  • Page 50: Warranty

    Qualifying Lock and is not recovered during the first 30 days after the theft takes place. What is a Qualifying Lock? A Qualifying Lock is a bicycle lock which: (1) is either the Pedego Folding Lock, the Foldylock Classic, the Kryptonite New-U New York Fahgettaboudit Mini U-lock, the Trelock BS 650 U-lock, the Albus U-lock Granit XPlus 540, or a bicycle lock of equivalent strength;...
  • Page 51 (30) days, PEDEGO will, without charge, replace the Bike with, at PEDEGO’S sole option, a new, rebuilt or reconditioned PEDEGO Electric Bike of the same or equivalent model. The replacement bike will continue to be covered by the original Standard...
  • Page 52 What is the procedure for resolving disputes? ALL DISPUTES WITH PEDEGO ARISING IN ANY WAY FROM THIS ANTI-THEFT LIMITED WARRANTY OR THE SALE, VALUE, CONDITION OR PERFORMANCE OF THE BIKE MUST BE...
  • Page 53 (30) calendar days from the date of the original retail purchaser’s purchase of the Bike, (1) sending notice by e-mail to optout@PEDEGO.com, with the subject line: “Arbitration Opt Out.” The opt-out email must include (a) the original retail purchaser’s name and address;...
  • Page 56 Follow us online: PedegoElectricBikes Pedego PedegoElectricBikes Pedego To find out more visit: pedego.com Part #: 85003...

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