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Surefire iBURNER BMS-100 Installation & Operation Manual

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Proudly Made in
the USA
INSTALLATION & OPERATIONS
MANUAL
PROUDLY MADE IN THE USA

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Summary of Contents for Surefire iBURNER BMS-100

  • Page 1 Proudly Made in the USA INSTALLATION & OPERATIONS MANUAL PROUDLY MADE IN THE USA...
  • Page 2 INTRODUCTION The BMS-100 system is designed to operate in Combustor and Flare applications in the Oil and Gas Industry. The BMS-100 system utilizes the SureFire FTL series, FT-1-S, FT-1-ST, and FTL-FFG units to provide igni- tion. The controller’s display is designed to operate in ambient temperatures from – 40⁰F to 131⁰F, and is coated for corrosion resistance.

  • Page 3: Table Of Contents

    TABLE OF CONTENT Certifications and Warnings Warranty Statement BMS-100 Description Enclosure Circuit Board Graphic Overlay LED Indicators / Keypad Functions Component Description SureFire Ignition Units Additional Components Installation Guide 12-15 Installation Wiring Diagram Fuel Train Diagram 17-19 Operation Guide 20-21...

  • Page 4: Certifications And Warnings

    CERTIFACTIONS AND WARNINGS Certified to: UL 61010 - 1 UL 61010 –2 030 Rated Input Voltage: 12VDC ISA 12.12.01 Wattage: 60.0 MAX/ 7.2 AVG Amperage: 5.0 amps MAX/0.6 amps AVG Class 1, Division 2, Groups C and D, or Unclassified Applications, T4 Ambient Temperature Range: -40°F ≤Tamb ≤131°F (-40°C ≤Tamb ≤55°C) WARNING EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR...

  • Page 5: Warranty Statement

    SureFire shall not be liable for any loss, cost or damages, of any kind whatsoever, whether consequential, indirect, special or otherwise, arising out of or in connection with the equipment or any defect therein, even if caused by the negligence of SureFire, its employees or agents.

  • Page 6: Bms-100 Description

    BMS-100 DESCRIPTION Enclosure The SureFire BMS-100 system uses a polycarbonate NEMA 4X Enclosure to house the circuit board. The Graphic overlay, with a membrane keypad, is mounted on the exterior of the enclosure. The NEMA 4X enclosure provides a high level of protection from harsh outdoor elements: Windblown Dust Protection ...

  • Page 7: Circuit Board

    BMS-100 DESCRIPTION BMS-100 Circuit Board The SureFire BMS-100 system is controlled by state of the art, non-arcing electronics that monitor and con- trol all combustor and flare applications. It comes with 2 LED indicators and a status code LED display.

  • Page 8: Graphic Overlay

    BMS-100 DESCRIPTION Graphic Overlay The overlay provides the list of status codes on the face. The overlay is used for interfacing with the system and acquiring troubleshooting information.

  • Page 9: Led Indicators / Keypad Functions

    Blinking - Indicates a shutdown failure or interlock has been activated 5 Button Keypad: The SureFire BMS-100 has a 5 button keypad to assist in controlling and monitoring the system. Note: Secondary functions can only be adjusted, when system is unlocked. Pre-purge time and timing between ignition attempts is now the same.

  • Page 10: Component Description

    COMPONENT DESCRIPTION SureFire FTL-U and FT-Series Ignition Unit. The SureFire BMS-100 is compatible with any of the Flare Pilots ignition units designed for combustor and flare applications and certain FT-Series ignition units designed for firetube applications. FTL-U Flare Pilot The FTL-U are stainless steel, straight style pilots for open flare appli- cations.

  • Page 11: Additional Components

    Factory programmed and pre-wired so no adjustment is necessary.  3 wire termination.  Applications include - Combustor and Flare systems.  1in. & 2 in. SureFire Solenoid Valve 1” Part #: 51900605 2” Part #: 51900605-2 Fail closed device.  No adjustment necessary.

  • Page 12: Installation Guide

    Before any welding is attempted, disconnect all wires going to the circuit board. Any damage caused  by welding to the SureFire BMS is NOT covered under warranty. Before terminating any wires, be sure no power is supplied to the controller.
  • Page 13 1. Ensure main supply gas is shut off. 2. Locate the pilot gas supply line. 3. Install a 1/4” ASCO or 1” SureFire solenoid valve in the appropriate location in the pilot fuel train. 4. Cut and bend custom 3/8” tubing and connect to tubing fittings on solenoid.
  • Page 14 NOTE: Closed Contact = Normal Operation Open Contact = Failed Operation NOTE: Shutdown requires a local reset to re-start system. SureFire FTL or FT-1 Series Ignition Unit 1. Ensure all supply gas is turned off and locked out / tagged out 2.
  • Page 15 2. Connect negative (-) terminal to port 31 3. Connect positive (+) terminal to port 32 NOTES: If battery is more than 10 feet away from SureFire  controller, use larger wire as needed. See page 28. If utilizing 12 VDC power supply, set voltage @ 13.4 ...

  • Page 16: Installation Wiring Diagram

    INSTALLATION WIRING DIAGRAM...

  • Page 17: Fuel Train Diagram

    1” SOLENOID FUEL TRAIN...
  • Page 18 1” SOLENOID / ACTUATOR FUEL TRAIN...
  • Page 19 1/4” SOLENOID / 3PG / ACTUATOR FUEL TRAIN...

  • Page 20: Operation Guide

    OPERATIONS GUIDE Status Code Run Codes Description System Running Purge Before Start-up 5 Second Alarm Igniter On Standby Codes Description Spare Standby Loss of Fuel Gas Standby Flame Sense Countdown Shutdown Codes Description Manual / Remote Shut Off Max Retries Exceeded Low Battery Voltage Igniter Disconnected Igniter Short...

  • Page 21: Operation Guide

    OPERATIONS GUIDE Run Status The Run Status (Ports 15-16) is a open/closed contact switch. The Run Status can be terminated at the RTU/ PLC device and provide remote monitoring of the unit. Unit Status Run Status GREEN-LED RED-LED Manual OFF Open Shutdown Open...

  • Page 22: Operation Guide: Sequence Of Operation / Flow Chart

    OPERATIONS GUIDE - SEQUENCE OF OPERATION Ignition Process with out Daughter Board 1) Press the ON Button 2) Pre-purge - Pre-purge countdown displayed. Green LED ON. 3) Audible Alarm - 5 second countdown displayed. Green LED ON. 4) Igniter - 8 second countdown displayed. Green LED ON 5) Solenoid valve opens - Igniter remains on for another 5 seconds.
  • Page 23 OPERATIONS GUIDE - FLOW CHART Flowchart without Daughter Board...
  • Page 24 OPERATIONS GUIDE - SEQUENCE OF OPERATION Ignition Process with Safety T/C (Daughter board installed) 1) Press the ON Button 2) Pre-purge - Pre-purge countdown displayed. Green LED ON. 3) Audible Alarm - 5 second countdown displayed. Green LED ON. 4) Igniter - 8 second countdown displayed. Green LED ON 5) Solenoid valve opens - Igniter remains on for another 5 seconds.
  • Page 25 OPERATIONS GUIDE - FLOW CHART Flowchart with Safety T/C (Daughter Board installed)
  • Page 26 OPERATIONS GUIDE - SEQUENCE OF OPERATION Ignition Process with Daughter Board, Safety T/C, and 4-20mA Input 1) Press the ON Button 2) Pre-purge - Pre-purge countdown displayed. Green LED ON. 3) Audible Alarm - 5 second countdown displayed. Green LED ON. 4) Igniter - 8 second countdown displayed.
  • Page 27 OPERATIONS GUIDE - FLOW CHART Flowchart with Daughter Board, Safety T/C, and 4-20mA Input...

  • Page 28: Specifications

    Dry Contact Switch (Open / Close loop) Remote On/Off Dry Contact Switch (Open / Close loop) Note: No voltage or current should be applied to the ports above. Battery / SureFire Igniter Wiring Requirements Copper Stranded 16 AWG @ 10 ft, Copper Stranded...

  • Page 29: Troubleshooting Guide

     Green LED ON  30 second countdown is displayed Flame Sense Count-  Attempting to see if pilot flame is present down NOTE: If the present issue is not resolved by the above steps, please call SureFire Technical Support @ 505-333-2876...
  • Page 30 Red LED Igniter Short  Ensure there is no moisture in the con- duit. NOTE: If the present issue is not resolved by the above steps, please call SureFire Technical Support @ 505-333-2876...
  • Page 31  System detecting a disconnect upon ini- tial start-up Error or Disconnected  Ensure proper flame sensing mode has been selected NOTE: If the present issue is not resolved by the above steps, please call SureFire Technical Support @ 505-333-2876...

  • Page 32: Troubleshooting Guide

     Check device for failure Disconnected  Verify wiring from device  System detecting a disconnect  If not using, check for jumper on input NOTE: If the present issue is not resolved by the above steps, please call SureFire Technical Support @ 505-333-2876...

  • Page 33: Daughter Board Information And Installation

    DAUGHTER BOARD PCB Daughter Board Printed Circuit Board The SureFire Daughter Board PCB has a USB port, USB ejection switch, 4-position dip switch, Safety T/C port, 4-20 Input port, Battery, programming port, and 2 LED lights. Blinking orange LED shows that USB is communicating with the Daughter Board and recording flame ...
  • Page 34 DAUGHTER BOARD INSTALLATION How to attach Daughter Board on to the BMS-100: 1. There are 4 standoffs on the Daughter Board that helps the Daughter Board mount to the BMS-100. As shown in the picture below, Fig. 1. 2. Make sure when attaching Daughter Board to BMS-100, the “J4” connection faces towards and aligns with the connector on the BMS-100.
  • Page 35 DAUGHTER BOARD INSTALLATION BMS-100 Circuit Board with Daughter Board The SureFire BMS-100 system with the Daughter Board in place. Daughter Board mounted on BMS-100...

  • Page 36: Daughter Board Setup

    DAUGHTER BOARD SETUP Set High-Temperature shutdown value from T/C: Unlock the system by holding down the “status code” button for 5 seconds. Hold down the “Flame Strength” button for 5 seconds to see set-point value and press the “Status Code” button to set high-temperature shut down value.

  • Page 37: Daughter Board Setup

    DAUGHTER BOARD SETUP 4-20mA Input Dip Switch Settings Warning: Remove power from the system when selecting dip switch setting. NOTE: The 4-20mA input will control the actuator valve only after flame is proven. There are 4 pre-defined settings of 4-20mA input, which controls the actuator. The table below shows the 4 different settings that can be selected.

  • Page 38: Installation Notes

    INSTALLATION NOTES Commissioning Date: _________________________________________________ Igniter Ohms: _________________________________________________ Pilot Pressure: _________________________________________________ Main Burner Pressure: __________________________________________________ Battery Volts: _________________________________________________ Software Version: __________________________________________________ Controller Serial Number: _________________________________________________ Ignition Unit Serial Number _________________________________________________ Notes: _________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________...

  • Page 39: Bms - 100 Software Versions

    SOFTWARE VERSIONS BMS-100 Software Version Release Date Description V1.0 9/6/2017 Standard software with 3 relight attempts. T/C flame sensor is more sensitive on flame V1.2 10/4/2017 sensing and flame out. BMS-100 Daughter Board Software Version Release Date Description V1.0 9/7/2017 Base software...

  • Page 40: Contact And Version Info

    SureFire Farmington, NM Office: 2405 W. Aztec Blvd. Aztec, NM 87410 P: 505-333-2878 F: 505-333-2879 SureFire Houston, TX Office: 12510 Cutten Rd. Houston, TX 77066 P: 281-377-9756 F: 281-379-1081 Tech Support: 505- 333-2876 For SureFire Product Updates Please Visit: www.surefire-controls.com...

This manual is also suitable for:

Bms-100

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