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Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO
Rev. 1.6
Assembly Instructions
Micro Point Pulse Valve MPP-03-PRO
Article Number:
NOTE
Please read the Assembly Instructions carefully before first using the incomplete device and
strictly adhere to the instructions!
The incomplete device may only be worked with and worked on by persons who are familiar
with the assembly instructions and the current regulations for industrial safety and accident
prevention.
Always keep a translated version of the original Assembly Instructions at the incomplete device!
The assembly instructions have to be close at hand any time!
MPP-03-PRO
Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de – info@walther-2000.de
Page 1 of 22
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Summary of Contents for Walther MPP-03-PRO
- Page 1 Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 1 of 22 Assembly Instructions Micro Point Pulse Valve MPP-03-PRO Article Number: MPP-03-PRO NOTE Please read the Assembly Instructions carefully before first using the incomplete device and strictly adhere to the instructions!
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Page 2: Table Of Contents
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 2 of 22 Table of Contents Page EC DECLARATION OF INCORPORATION ........................4 INTRODUCTION ..............................5 ......................5 ARGET ROUP OF THE SSEMBLY NSTRUCTIONS ............................5 IST OF IGNS AND YMBOLS SAFETY................................ - Page 3 Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 3 of 22 10.1.2 Spare Part List............................16 10.2 ........................... 17 RTICLE UMBERS FOR OZZLES 10.3 ......................17 RTICLE UMBERS FOR ASTER EEDLE 10.4 ............................17 10.5 ..............................18 CCESSORIES 10.5.1...
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Page 4: Ec Declaration Of Incorporation
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 4 of 22 EC Declaration of Incorporation in accordance with EU Machinery Directive 2006/42/EU, dated 17 May 2006, Appendix II B We herewith confirm that the below mentioned incomplete device meets the basic requirements for safety and health as stated in EU Machinery Directive 2006/42/EU for its design and construction as well as for the configuration released by us on the market. -
Page 5: Introduction
/ electronic residual energies. 2.3 Warranty According to the conditions laid down by the German Engineering Federation (VDMA), Walther Systemtech- nik GmbH has a guarantee of 12 months under normal European operating conditions on its own parts (spare parts are excluded);... -
Page 6: Correct Use
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 6 of 22 2.4 Correct Use The incomplete device is a needle valve suitable for the processing of sprayable media in continuous as well as intermittent use. It is not suitable for spraying aggressive fluids such as acids, alkaline solutions, cleaning agents, chemicals, etc. -
Page 7: Transport
The type of packaging depends on the individual mode of shipping. If not separately contracted, the packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH. This rule is in accordance with the Federal Association for Packaging HPE. -
Page 8: Type Label Of Incomplete Device
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 8 of 22 4.2 Type Label of Incomplete Device The type designation is etched in close to the material connection. The serial number is also inscribed in this area. -
Page 9: Raster-Needle Sensor
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 9 of 22 5.1 Raster-Needle Sensor Optionally, you can use a raster-needle lock with a pre-installed, inductive proximity switch. It will release a signal when the needle piston with the needle is open. This will help you in digitally monitoring the status „nozzle open“. -
Page 10: Operation
The MPP-03-PRO Micro Point Pulse Valve usually works with a control air pressure of 5 – 6 bar and material pressures of up to 100 bar. To obtain a consistent application pattern, the air supply must be kept constant without any fluctuations. -
Page 11: Maintenance And Repair
Before opening the spray valve it must be disconnected from the air and fluid supply. Otherwise, ejected components can cause injuries. The MPP-03-PRO Micro Point Pulse Valves are high precision tools. Always keep clean and observe mini- mum instructions to maintain a long life of the valve. We recommend lubricating moveable parts regularly and greasing threads, especially the nozzle threads, when replacing or cleaning the nozzle. -
Page 12: Routine Tasks
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 12 of 22 7.6 Routine Tasks Description Cleaning Lubricating Inspecting Additional tasks Frequency connections monthly (tightness) nozzle / needle exchange if monthly guide damaged after 10 mio. complete valve... -
Page 13: Troubleshooting
Page 13 of 22 8 Troubleshooting 8.1 General Information IMPORTANT First check all supply lines for proper connection and serviceability. In case of serious problems that cannot be resolved, please contact the Walther Systemtechnik GmbH cus- tomer service. 8.2 Failures Fault Possible Cause... -
Page 14: Appendix
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 14 of 22 10 Appendix 10.1 Dimensioned Drawing Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 15: Spare Parts Drawing
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 15 of 22 10.1.1 Spare Parts Drawing Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 16: Spare Part List
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 16 of 22 10.1.2 Spare Part List Pos. Article No. Description Nozzle full-jet (adhesives/KLS) 97511051 Main body, complete 97220089 Screw joint, complete, SW 8 x 19mm 97640102 Material gasket set... -
Page 17: Article Numbers For Nozzles
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 17 of 22 10.2 Article Numbers for Nozzles Nozzles Article No. Description 97211329 Nozzle, KLS 0.2 mm 97211333 Nozzle, KLS 0.3 mm 97211808 Nozzle, KLS 0.4 mm 97211413 Nozzle, KLS 0.5 mm 97211401 Nozzle, KLS 0.8 mm... -
Page 18: Accessories
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 18 of 22 10.5 Accessories Picture Article Number Description Hotplate HZP-90-25W-06 (see also Product catalog ACCESSORIES) Pressure Sensor 97PA21G-XX (see also Product catalog „Checking“) WALTHER Logic Limit Value Module WLG 979621-E-4 (see also Product catalog „Checking“) -
Page 19: Center Hole For Centering Sleeve 97320602
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 19 of 22 Holder with fiber optic cables for WLS-MPP03-V-LR-01 WLS-MPP03-V-LR- including 2 each centering sleeves (97320602) 01Z001 Please note!! The use of Walther Light Barriers requires centering recesses on the valves. -
Page 20: Add-On Elements
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 20 of 22 10.5.2 Add-on Elements Needle Sensor The installation of a sensor for the raster needle is factory-made. It is integrated in the raster needle lock (pos. 9.0 of spare parts list). As a spare part, the raster needle lock will always be delivered as a complete unit, since the initiator is factory-adjusted and glued in. -
Page 21: Walther-Light Barrier (Wls)
Figure 1 – Mounting a WLS-MPP03-H-LR-01 with horizontal optical axis on pulse valve MPP-03 WICHTIG If a Walther-Light barrier is retrofitted to an existing valve, the valve must be returned to us for retrofitting Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de –... -
Page 22: Orientation Towards Valve Body With Installed Nozzle Extension
Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO Rev. 1.6 Page 22 of 22 10.5.4 Orientation towards Valve Body with Installed Nozzle Extension Line Characteristics Contents Total length "GL" [mm] Construction length "X" [mm] Model DVL – outside Ø [mm] Nozzle - Ø...
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Questions and answers
我想知道MPP-03 的最小工作油压是多少，或者最佳工作油压是多少
The Walther MPP-03-PRO operates with material pressures of up to 100 bar. However, the exact minimum or optimal operating oil pressure is not specified in the provided context.
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