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Labounty 513914 Safety, Operation & Maintenance Manual

Mobile demolition processors
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Safety, Operation & Maintenance Manual
Mobile Demolition
Processors
Part Number 513914

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Summary of Contents for Labounty 513914

  • Page 1 Safety, Operation & Maintenance Manual Mobile Demolition Processors Part Number 513914...
  • Page 2 INTELLECTUAL PROPERTY – PATENT INFORMATION This product is covered by one or more of the following patents. U.S. PATENT NUMBERS: 5,474,242 7 ,240,869 5,531,007 7 ,487 ,930 5,992,023 7 ,578,461 7 ,322,273 7 ,832,130 8,146,256 8,104,384 EPO Patent Numbers 435,702 737 ,107 1,682,299 1,789,225...
  • Page 3 Continuing product development and improvement may have caused changes in the attachment that are not reflected in this manual. If a question arises regarding the operation or maintenance of the attachment, contact a LaBounty dealer for the most current information available.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION 1 INTRODUCTION Introduction ..........................1-2 Understand Signal Words ......................1-2 Safety Summary .........................1-3 SECTION 2 ABOUT THE ATTACHMENT Attachment Model Description ....................2-2 Attachment Features ........................2-2 Jaw Options ..........................2-3 Attachment Glossary ......................... 2-4 SECTION 3 INSTALLATION Lifting the Attachment ........................3-2 Excavator Weight Class......................
  • Page 6 SECTION 5 MAINTENANCE, CONTINUED Blade Shimming ......................... 5-11 General Guidelines for Build-up and Hardsurfacing ..............5-12 Build-Up and Hardsurfacing Procedure ..................5-12 Swift-Lock Tooth Replacement ....................5-14 Tooth Build-up and Hardsurfacing ....................5-15 Hydraulic System Maintenance ....................5-17 Flange Type Hose Fittings ......................5-18 The Rotator ..........................5-19 Backdriving the Rotator ......................5-19 Major Components of Typical Rotation Systems ................5-20...
  • Page 7 MOBILE DEMOLITION PROCESSORS SECTION 1 INTRODUCTION TO SAFETY Introduction ..........................1-2 Understand Signal Words ......................1-2 Safety Summary .........................1-3 Attachment Decals ........................1-4 Introduction to Safety Section 1 Page 1...

  • Page 8: Introduction

    Indicates hazards or unsafe practices that CAN result in severe personal injury or death. Because LaBounty cannot foresee all hazardous circumstances, the precautions listed in this manual and on the equipment are not all-inclusive. If a procedure, method, tool or part is not specifically...

  • Page 9: Safety Summary

    Keep clear at a minimum of 15 feet (5 Ensure that the cab is equipped with the proper meters). safety guards for LaBounty applications. In addition, it is required that the cab be equipped with an approved Falling Object Protection Structure (FOPS) when processing materials.
  • Page 10 Under no circumstances should any modifications operating, or maintaining the attachment to prevent be made to LaBounty equipment without factory injury. Safety equipment includes eye protection, authorization. hard hat, steel toe shoes, gloves, and hearing protection.

  • Page 11: Attachment Decals

    MOBILE DEMOLITION PROCESSORS ATTACHMENT DECALS STANLEY LABOUNTY BRAND DECALS (REPLACEMENT DECALS AVAILABLE UPON REQUEST) FIGURE 1-1 SAFETY FIRST DECAL PART NUMBER 503590 (INCLUDED WITH MANUALS) FIGURE 1-2 Introduction to Safety Section 1 Page 5...
  • Page 12 7,578,461 1,682,299 SAFETY DECAL 7,322,273 7,832,130 1,789,225 PART NUMBER 503647 FIGURE 1-4 8,146,256 8,104,384 STANLEY LABOUNTY 1538 Highway 2 1-800-522-5059 Two Harbors, MN 55616 www.stanleyhydraulic.com FOREIGN PATENTS AND OTHER PATENTS PENDING 116404 PATENT PLATE PART NUMBER 116404 FIGURE 1-7 SAFE VIEWING DISTANCE DECAL...

  • Page 13: About The Attachment

    MOBILE DEMOLITION PROCESSORS SECTION 2 ABOUT THE ATTACHMENT Attachment Model Description ....................2-2 Attachment Features ........................2-2 Jaw Options ..........................2-3 Attachment Glossary ......................... 2-4 About the Attachment Section 2 Page 1...

  • Page 14: Jaw Options

    The main pivot shaft of every model is manufactured for long life and pivots on Stanley LaBounty’s specially designed bearings. The jaws are designed to draw the materials in to the point where the proceesor force is greatest, making them the most efficient cutting tool possible.

  • Page 15: Jaw Options

    MOBILE DEMOLITION PROCESSORS JAW OPTIONS CONCRETE CRACKER CONCRETE PULVERIZER FIGURE 2-3 FIGURE 2-2 About the Attachment Section 2 Page 3...
  • Page 16 MOBILE DEMOLITION PROCESSORS FRONT CYLINDER PIN MOUNTING BRACKET MDP CYLINDER MDP UPPER JAW LINKAGE CONNECTION STICK SWIFT LOCK TEETH CONNECTION CUTTING BLADES HYDRAULIC MANIFOLD SWIFT LOCK TEETH BLOCK MDP STICK APEX MDP LOWER JAW WEAR PLATE FIGURE 2-4 UPPER HEAD WEAR PLATE HYDRAULIC MANIFOLD...

  • Page 17: Attachment Glossary

    Valve and must not be tampered with. Cylinder Hydraulic component that actuates the jaw set. LaBounty cylinders are designed to withstand an extreme duty life. Cylinder The excavator stick cylinder attaches to this part of the Mobile Demolition Processor mounting bracket to articulate the tip-up function of the attachment when mounted second member.
  • Page 18 MOBILE DEMOLITION PROCESSORS Part of the Mobile Demolition Processor mounting bracket that attaches to the base machine’s bucket Linkage Connection linkage when mounting third member (in place of the bucket). Lower Jaw The lower stationary jaw of the MDP . The lower jaw containing the lower cutting blades and Swift Lock teeth.
  • Page 19 MOBILE DEMOLITION PROCESSORS Third Member When the attachment is mounted in place of the excavator bucket at the end of the stick. Mount Thrust Washer Main pivot group component located between the jawset and the stick. Turntable Large rotation bearing used in rotating attachments. The turntable bearing is mounted to the attachment Bearing stick and is driven by hydraulic components in the upper head of the attachment.
  • Page 20 MOBILE DEMOLITION PROCESSORS Page 8 Section 2 About the Attachment...

  • Page 21: Installation

    MOBILE DEMOLITION PROCESSORS Section 3 Installation Lifting the Attachment ........................3-2 Excavator Weight Class......................3-3 Third Member Attachment Mounting Procedure ............... 3-3 Second Member Attachment Mounting Procedure ..............3-4 Third Member Attachment Removal ..................3-5 Second Member Attachment Removal ..................3-6 Attachment Storage ........................

  • Page 22: Lifting The Attachment

    DO NOT use them for lifting other objects or processing with the attachment in a cable-hung application. Contact the LaBounty Customer Service department for approval and evaluation before operating the attachment in a cable-hung application.

  • Page 23: Excavator Weight Class

    MOBILE DEMOLITION PROCESSORS EXCAVATOR WEIGHT CLASS 1. See table below for general guidelines on excavator/attachment sizing. Please contact LaBounty with any questions. Excavator Weight Class 2ND MEMBER 3RD MEMBER MODEL MIN (lb / m ton) MAX (lb / m ton)

  • Page 24: Second Member Attachment Mounting Procedure

    MOBILE DEMOLITION PROCESSORS SECOND MEMBER ATTACHMENT MOUNTING PROCEDURE 1. Locate flat, hard ground for installation. Place the attachment on the ground with blocking. 2. Remove the excavator stick following manufacturer’s recommended procedure. 3. Take care to properly plug any hydraulic hoses when disconnected to prevent contamination from entering the hydraulic system.

  • Page 25: Third Member Attachment Removal

    MOBILE DEMOLITION PROCESSORS THIRD MEMBER ATTACHMENT REMOVAL PROCEDURE 1. Curl the attachment under until it is horizontal and lower the attachment to the ground (see figure 3-5). 2. Use blocking to support the bucket cylinder and linkage from the excavator stick. 3.

  • Page 26: Second Member Attachment Removal

    MOBILE DEMOLITION PROCESSORS SECOND MEMBER ATTACHMENT REMOVAL PROCEDURE 1. Curl the attachment under the boom of the excavator as far as the stick cylinder will extend and lower attachment and lower attachment to the ground (see Figure 3-7). 2. Use blocking to support the stick cylinder from the excavator boom. 3.

  • Page 27: Hydraulic Installation Requirements

    Maximum input flow is not advised for continuous duty due to inefficiency of the circuit. If an OEM auxiliary circuit is not available with these requirements, the LaBounty Rotation kit should be used. Recommended Pressure •2000-2500 psi (30-38 lpm) •Maximum 2500 psi (172 bar)

  • Page 28: Hydraulic Port Definition

    MOBILE DEMOLITION PROCESSORS Hydraulic Port Definition PORT FUNCTION NOTES Cylinder Extend See page 3-7 for pressure/flow requirements Cylinder Retract See page 3-7 for pressure/flow requirements Rotate Clockwise See page 3-7 for pressure/flow requirements Rotate Counter-Clockwise See page 3-7 for pressure/flow requirements Motor Case Drain Model speciffic, plumbed to tank Rotary Swivel Drain...

  • Page 29: Hydraulic Installation

    MOBILE DEMOLITION PROCESSORS HYDRAULIC INSTALLATION Start with the attachment cylinder either fully retract-ed or extended. Shut off the excavator and 1. Connect the hydraulic hoses to the hydraulic con- operate the attachment jaw controls in order to nections located on each side of the upper head. relieve any existing hydraulic pressure.

  • Page 31: Operation

    MOBILE DEMOLITION PROCESSORS SECTION 4 OPERATION Before You Start ..........................4-2 First Things First .........................4-2 General Rules for Safe Operation ....................4-3 Getting the Feel of the Attachment ....................4-3 Attachment Controls ........................4-4 Operating the Rotator .........................4-5 Backdriving the Rotator ......................4-5 Speed Valve Operating Characteristics ..................4-5 The Feathering Technique ......................4-6 Operating Tips ..........................4-6 Operation...

  • Page 32: Before You Start

    BEFORE YOU START FIRST THINGS FIRST 1. Ensure all safe viewing distance decals are KNOW YOUR SAFETY PROGRAM installed and legible; contact LaBounty for 1. Read and understand the safety section of this replacements as required. manual and the base machine manual.

  • Page 33: General Rules For Safe Operation

    MOBILE DEMOLITION PROCESSORS GENERAL RULES FOR SAFE NOT use the processor as a jack hammer or OPERATION wrecking ball. 15. AVOID contact between boom arm or processor 1. Read the Operator’s Manual for the excavator and overhead obstacles when you operate, move or that the processor is on.

  • Page 34: Attachment Controls

    MOBILE DEMOLITION PROCESSORS ATTACHMENT CONTROLS The Stanley LaBounty Mobile Demolition Processor replaces the bucket of an excavator and operates with the same controls—no additional hydraulics are required. The bucket dump control opens the processor and the bucket curl control closes the processor; thus there are four movements of the MDP plus rotation.

  • Page 35: Operating The Rotator

    MOBILE DEMOLITION PROCESSORS OPERATING THE ROTATOR if equipped The rotator gives the proceesor 360˚ of continuous rotation in both directions for easy, accurate processing at all angles. The rotator requires special attention when operating the processor. The rotator is to be used only to position the processor, not as a means of bending, twisting, or breaking material.

  • Page 36: The Feathering Technique

    MOBILE DEMOLITION PROCESSORS THE FEATHERING TECHNIQUE The fluid nature of hydraulic power requires a special operating approach to the processor that can be described as a smooth, even technique. The control levers should be moved in a gradual, deliberate way rather than with jerky, abrupt movements;...
  • Page 37 MOBILE DEMOLITION PROCESSORS SECTION 5 MAINTENANCE Maintenance Safety Procedures ....................5-2 General Rules for Maintenance ....................5-2 Periodic Service Schedule ......................5-3 8-Hour Service Recommended ....................5-3 8-Hour Inspection Checklist ......................5-4 80-Hour Inspection Checklist ......................5-5 Attachment Lubrication .......................5-6 Bolt Torque Guidelines .........................5-7 Metric Capscrew Size Guide .......................5-7 Torque Values for Metric Fasteners....................5-8 Blade Maintenance ........................5-9 Blade Bolt Torque Specifications ....................5-10...

  • Page 38: Maintenance

    DO NOT ATTEMPT contact your LaBounty dealer. For the nearest REPAIRS YOU DO NOT UNDERSTAND. ASK FOR LaBounty dealer, see the Contact Information at the HELP BEFORE STARTING IF YOU ARE UNSURE. front of this manual.

  • Page 39: Periodic Service Schedule

    Grease Fittings. Lubricate according to Lubrication bolts. Refer to page 5-8 for complete information Section of this manual. Replace broken or damaged on proper torque values for LaBounty Mobile grease fittings immediately. Demolition Processors. 8. DO NOT disconnect any hydraulic hoses or Connecting Pins.

  • Page 40: 8-Hour Inspection Checklist

    MOBILE DEMOLITION PROCESSORS 8-HOUR INSPECTION CHECKLIST Attachment Model _____________________Excavator Hour Meter________________________ Attachment Serial Number ______________________________ Date______________________ _______ 1. Inspect safety devices _______ a. All safety decals in place and legible—see decal and label maintenance section _______ b. All cab protection in good condition _______ c.

  • Page 41: 80-Hour Inspection Checklist

    MOBILE DEMOLITION PROCESSORS 80-HOUR INSPECTION CHECKLIST Attachment Model _____________________Excavator Hour Meter________________________ Attachment Serial Number ______________________________ Date______________________ _______ 1. Inspect blades _______ a. Rotate or replace upper cutting blades _______ b. Rotate or replace lower cutting blades _______ c. Measure blade gap, refer to Section 7 of this manual for shimming procedure and tolerance range _______ 2.

  • Page 42: Attachment Lubrication

    MOBILE DEMOLITION PROCESSORS ATTACHMENT LUBRICATION FIGURE 5-1 1. Refer to Figure 5-1. Grease all points every 8 hours of attachment operation. Use premium grease No 2EP or equivalent. 2. Grease fitting locations are indicated on the illustrations and by yellow GREASE decals on the attachment. NOTICE Grease locations will vary slightly depending on the attachment model.

  • Page 43: Bolt Torque Guidelines

    1. Always replace bolts and nuts with the same size and class of fastener. Replacement fasteners can be ordered from the Stanley LaBounty Parts Department to ensure the correct part is used (refer to Figure 5-2). Unless otherwise specified, use class 10.9 metric hex head capscrews, class 10.9 metric flat head cap- screws, and class 12.9 metric socket head capscrews.

  • Page 44: Torque Values For Metric Fasteners

    Page 5-21 • Rotation Assembly Bolts Page 5-21 • Blades Page 5-10 • Speed Valve Bolts Page 5-33-39 For all other bolts used in the LaBounty proceesor, use the Generic Torque Table, below. CLASS 10.9 CLASS 12.9 SIZE FT-LBS FT-LBS 1164...

  • Page 45: Blade Maintenance

    MOBILE DEMOLITION PROCESSORS BLADE MAINTENANCE New blades in proper adjustment will increase the cutting performance. Proper rotation of blades will provide optimum use and the best performance. Recommended blade rotation is after approximately 80 hours of use depending on the material being processed. 1.

  • Page 46: Blade Bolt Torque Specifications

    As described on page 5-9, processor blades can be rotated. Blades bolts and washer can typically be used for the life of the accompanying blade set. Due to the critical nature of these fasteners, Stanley LaBounty requires that blade fasteners (bolts and washers) be replaced with each set of new blades.

  • Page 47: Blade Shimming

    MOBILE DEMOLITION PROCESSORS BLADE SHIMMING Blade rotating is recommended every 80 hours of jaw set use in order to assure uniform wear so shimming is possible. After rotating or replacing the blades, there is a possibility there will be a gap between the blades, and shim- ming may be necessary.
  • Page 48 WELD QUALITY trodes Quality and attention to detail in welding signifi- • E70C-6M cantly affects the life of the MDP . Stanley LaBounty • E80C-Ni1 strongly recommends that only qualified and certi- fied welders perform this work. Be sure the weld consumables and base material are clean and dry.

  • Page 49: Build-Up And Hardsurfacing Procedure

    6. Wrap with a heat blanket and allow the welded area to cool slowly to the ambient temperature. The MDP should not be put back into service until it has cooled completely. 7 . If you have any questions, contact LaBounty Service Department (800-522-5059) for specific welding in- structions.

  • Page 50: Swift-Lock Tooth Replacement

    MOBILE DEMOLITION PROCESSORS SWIFT-LOCK™ TOOTH REPLACEMENT Safety equipment should be worn at all times When the Swift-Lock teeth are badly worn or crack- when maintaining the attachment to prevent ing performance is decreased, the teeth should be injury, and includes eye protection, hard hat, replaced.

  • Page 51: Tooth Build-Up And Hardsurfacing

    Hazardous fumes can be generated when paint is frequently, because overheating can harm the tooth. heated. Temperature sticks are available from LaBounty. • When sanding or grinding paint, do not breathe 4. Using AWS E7018 welding rod or equivalent, the dust. Wear an approved respirator.
  • Page 52 MOBILE DEMOLITION PROCESSORS TOOTH BUILD-UP AND HARDSURFACING continued 5. To hardsurface the tooth, start by applying parallel passes of AWS E7018 build up running the length of the tooth (Figure 5-8). These single passes should be approximately 1/2" (13 mm) apart and will serve as an underlayment for the hardsurface rod.

  • Page 53: Hydraulic System Maintenance

    MOBILE DEMOLITION PROCESSORS HYDRAULIC SYSTEM MAINTENANCE 5. The hydraulic manifold is equipped with a diag- nostic fitting to check the pressure coming from the 1. Always relieve all hydraulic pressure of the exca- base machine. Maintaining proper operating pres- vator before attempting to work on any hydraulic sure will result in optimum cutting performance and component.

  • Page 54: Flange Type Hose Fittings

    MOBILE DEMOLITION PROCESSORS FLANGE TYPE HOSE TORQUE VALUES FITTINGS FOR FOUR-BOLT FLANGE FITTINGS Check flange fittings for smooth, tight fit of match- CODE 62 FLANGES ing surfaces. If any capscrews are loose or if match- NOMI- CAPSCREW TORQUE TORQUE ing surfaces are not tight, tighten the loose screw SIZE FT LBS FLANGE...

  • Page 55: The Rotator

    MOBILE DEMOLITION PROCESSORS THE ROTATOR The rotator gives the attachment 360º of continuous rotation in both directions for easy, accurate process- ing at all angles. The hydraulic rotation circuit consists of a hydraulic motor driving a turntable bearing, either directly or through a planetary gearbox. It is necessary to regularly maintain this system to ensure long life and good performance.

  • Page 56: Major Components Of Typical Rotation Systems

    MOBILE DEMOLITION PROCESSORS MAJOR COMPONENTS OF TYPICAL ROTATION SYSTEMS HYDRAULIC MOTOR PLANETARY GEARBOX GREASE FITTING CONTROL VALVE ASSEMBLY MANIFOLD BLOCK FIGURE 5-9 TURNTABLE BEARING MOTOR CONTROL VALVE FIGURE 5-10 TURNTABLE BEARING Page 20 Section 5 Maintenance...

  • Page 57: Bolt Torquing

    MOBILE DEMOLITION PROCESSORS BOLT TORQUING The bolts connecting the turntable bearing are an important maintenance area. These bolts must be ALWAYS replace bolts and nuts with the same inspected each 8 hours of operation. Damaged fas- size and class of fastener. Inferior fasteners can teners must always be replaced with the same size fail and cause injury or death and damage to the and grade of fastener.

  • Page 58: Planetary Gearbox Lubrication (If Equipped)

    MOBILE DEMOLITION PROCESSORS PLANETARY GEARBOX LUBRICATION if equipped The planetary gearbox is used if changes in gear ratios are required between the hydraulic motor and turn- table bearing to rotate the attachment. Correct lubricant and change-out procedures are critical to maintain dependable gearbox operation.

  • Page 59: Planetary Gearbox Lubricants

    The fill capacity for the rotation gearbox is approximately ¾ full. Use the table below for actual fill capacities for your specific gearbox. Refer to the Parts Lubrication of the gearbox Catalog for the proceesor to determine the LaBounty part number of your output shaft bearing is accomplished with the lubricant gearbox.

  • Page 60: Turntable Bearing Lubrication

    MOBILE DEMOLITION PROCESSORS TURNTABLE BEARING LUBRICATION LUBRICATION FREQUENCY Equipment operating frequently in extreme environments should be lubricated at least every eight hours. If the old grease is noted to be in good condition and free of contamination, the interval may be extended. Conversely, if the old grease is contaminated or deteriorated, the interval should be shortened.

  • Page 61: Hydraulic Requirements

    MOBILE DEMOLITION PROCESSORS HYDRAULIC REQUIREMENTS The rotating attachment requires an auxiliary hydraulic circuit in order to operate the rotator. This circuit will need to be a medium pressure (2000-2500 PSI / 138-172 BAR), low flow (8-10 GPM / 30-38 LPM) hydraulic circuit.

  • Page 62: Motion Control Valve Manifold

    Diagnostic fittings* are installed in the manifold to provide a means of checking pressure. Contact the LaBounty Ser- vice Department for the proper procedure for performing this check.

  • Page 63: Control Valve Assembly Schematics And Descriptions

    MOBILE DEMOLITION PROCESSORS CONTROL VALVE ASSEMBLY SCHEMATIC AND DESCRIPTION See Figure 5-13. Crossover Relief Flow Control Valve used on MDP 50 Mobile Demolition Processors. MOTOR Work Ports (A&B) SAE #8 O-Ring Boss Ports Gauge Ports (G1 & G2) SAE #4 O-Ring Boss Ports Drain Ports (D &...
  • Page 64 SPEED VALVE ADJUSTMENT 3. Insulating gloves for low and high temperatures. 4. Overalls or other uniform—no loose fitting cloth- The speed valve on LaBounty® processors is fac- ing that may become entangled in machinery tory adjusted by Stanley LaBounty technicians prior 5.
  • Page 65 REGENERATIVE VALVE DESIGN The design of the regenerative flow valve used in Stanley LaBounty Mobile Proceesros consists of a pilot valve mounted onto a spool valve. The pilot valve is used for regulating the movement of the spool valve in shifting the valve into and out of regenerative mode.
  • Page 66 MOBILE DEMOLITION PROCESSORS SPEED VALVE ADJUSTMENT continued FIGURE 5-46* A. MAIN SPOOL VALVE ADJUSTMENT B. PILOT VALVE C. PILOT VALVE HOUSING D. MAIN SPOOL HOUSING *Your speed valve may vary slightly from this isometric illustration, which is not to scale. Page 30 Section 5 Maintenance...
  • Page 67 5. Install the test fittings supplied with the Stanley The following procedure is recommended by Stanley LaBounty Digital Gauge Kit, P/N 169832 into the LaBounty for speed valve adjustment on any fully MBS and MAZ ports on the Speed Valve. If the MAZ...
  • Page 68 MOBILE DEMOLITION PROCESSORS 14. Verify the shift pressure. Have the excavator SPEED VALVE ADJUSTMENT operator cycle the proceesor to the fully closed continued position and carefully monitor the pressure gauge 10. Have the excavator operator cycle the proceesor attached to the MAZ test port. Note the pressure to the fully closed position and set the pilot valve reading immediately before the proceesor stalls.
  • Page 69 1. Always replace bolts and nuts with the same size and class of fastener. Replacement fasteners can be ordered from the Stanley LaBounty Parts Department to ensure the correct part is used. Unless otherwise specified, use class 10.9 metric hex head capscrews, class 10.9 metric flat head capscrews, and class 12.9 metric socket head capscrews.
  • Page 70 MOBILE DEMOLITION PROCESSORS SPEED VALVE ADJUSTMENT continued CHECK VALVE SPEED VALVE ASSEMBLY TORQUE VALUES: MAIN VALVE ASSEMBLY 513080 REV 01 DWN BY: JLW 7/9/10 MAIN VALVE ASSEMBLY P/N 513080 USED IN MDP 35R AND MDP50R MOBILE DEMOLITION PROCESSORS. FIGURE 5-48 Item # Part # Description...
  • Page 71 MOBILE DEMOLITION PROCESSORS SPEED VALVE ADJUSTMENT continued SPEED VALVE ASSEMBLY TORQUE VALUES: PILOT VALVE ASSEMBLY PILOT VALVE P/N 512288 USED IN MDP 35R AND MDP50R MOBILE DEMOLITION PROCESSORS. FIGURE 5-49 ITEM PART NUMBER DESCRIPTION TORQUE 512317 Valve Seat 73 ft lbs/100 Nm 512318 Spring Cap 162 ft lbs/220 Nm...
  • Page 72 MOBILE DEMOLITION PROCESSORS Bezeichnung Ident Nr. / parts No. Rückschlagventil EGV 800 Ltr./min. lks. SPEED VALVE ADJUSTMENT Designation 425.001.003.8 continued Check Valve Regene. Valve 800 Ltr./min. l. SPEED VALVE ASSEMBLY TORQUE VALUES: CHECK VALVE ASSEMBLY CHECK VALVE ASSEMBLY P/N 511540 USED IN MDP 35R AND MDP50R MOBILE DEMOLITION PROCESSORS.

  • Page 73: Service And Maintenance Procedures

    MOBILE DEMOLITION PROCESSORS SERVICE AND MAINTENANCE PROCEDURES 8 HOURS 2,000 HOURS HOURS Visually inspect MDP for damage • • Inspect all safety decals • Inspect cab protection on excavator • Confirm all excavator warning systems are operational • Lubricate each side of main pivot group (2 each side) •...

  • Page 75: Pivot Adjustment And Jaw Changeout Guide

    MOBILE DEMOLITION PROCESSORS SECTION 6 PIVOT ADJUSTMENT AND JAW CHANGEOUT GUIDE Safety Points ..........................6-2 Pivot Adjustment ......................... 6-2 Isometric Drawing of MDP Pivot Assembly ................6-3 Lower Jaw Preparation ........................ 6-4 Upper Jaw Preparation ........................ 6-5 Main Shaft Installation ......................... 6-6 Pivot Shimming and Assembly ....................

  • Page 76: Safety Points

    MOBILE DEMOLITION PROCESSORS SAFETY POINTS REQUIRED PERSONAL PROTECTIVE EQUIPMENT Do not remove the cylinder pin until the cylinder and upper jaw are safely supported. If the cylinder and 1.Steel toe safety shoes or boots upper jaw are not properly supported, they may drop causing serious injury.
  • Page 77 MOBILE DEMOLITION PROCESSORS Pivot Adjustment and Jaw Changeout Guide Section 6 Page 3...

  • Page 78: Lower Jaw Preparation

    MOBILE DEMOLITION PROCESSORS LOWER JAW PREPARATION 1.) With the lower jaw assembly in the upright position, inspect all bolt holes and bores for debris or machin- ing burrs. Remove any burrs that exist. 2.) Using a hammer, drive the bearing dowel pins into position on the lower jaw assembly’s main pivot bore machined face.

  • Page 79: Upper Jaw Preparation

    MOBILE DEMOLITION PROCESSORS UPPER JAW PREPARATION 4.) Lubricate upper bore with LPS spray grease or lightly coat with standard grease. 5.) Dry fit shaft into upper jaw: Using the overhead hoist and main shaft hook, perform a dry fit check of the Upper Weldment on the main shaft.

  • Page 80: Main Shaft Installation

    MOBILE DEMOLITION PROCESSORS MAIN SHAFT INSTALLATION 7 .) Ensure all required components are present and quantities are correct prior to beginning assembly. Consult the item Bill of Materials (BOM) for correct component part numbers. 8.) Ensure main pivot bearings have been inspected thoroughly.

  • Page 81: Pivot Shimming And Assembly

    MOBILE DEMOLITION PROCESSORS PIVOT SHIMMING AND ASSEMBLY 12.) Install (2) bolts into shaft on the guide side to act as “handles” for maneuvering the shaft. 13.) Partially install the left hand side main bearing in order to start centering the shaft and upper. 14.) Fully install the right hand side main bearing.
  • Page 82 MOBILE DEMOLITION PROCESSORS ASSEMBLY CONTINUED 15.) Fully install the left hand side main bearing. 16.) Wedge the main shaft and upper over tight against the thrust washer. 17 .) Mic the shaft stick out on the RH side. Record Dimension A (diagram Pivot Section 2) 18.) Mic the right hand endcap depth.
  • Page 83 MOBILE DEMOLITION PROCESSORS ASSEMBLY CONTINUED 19.) Set preliminary right hand side shims = B – A. Double check shim stack thickness with a caliper. Place preliminary shims in the right hand end cap. (blue = .005, brown = .010, yellow = .020, steel = .060) 20.) Install the right hand end cap w/ shims onto the main shaft.
  • Page 84 MOBILE DEMOLITION PROCESSORS ASSEMBLY CONTINUED 22.) If the upper moves “easily” , remove .005” shims from the right hand side and repeat step 20 & 21. 23.) When the proper amount of movement is reached, Torque all right hand end cap bolts. Use Per- matex removable thread locker (#24225).
  • Page 85 MOBILE DEMOLITION PROCESSORS ASSEMBLY CONTINUED 24.) Repeat steps 17 – 23 for the left hand side. NOTE: ALL BOLTS WITH CORRECT TORQUE APPLIED, SHOULD BE IDENTIFIED BY A WHITE GREASE PEN MARK ACROSS THE BOLT HEAD. Pivot Adjustment and Jaw Changeout Guide Section 6 Page 11...

  • Page 86: Endplay Check

    - .005” , then return to zero when done prying. If the indicator stays greater than .005” after prying, repeat steps 22 & 23. * IF THE INDICATOR READS .020” OR GREATER WHILE PRYING, CONTACT THE LABOUNTY SERVICE DEPT. (800-522-5059) Page 12 Section 6 Pivot Adjustment and Jaw Changeout Guide...

  • Page 87: Blade Installation

    (T). 33.) Initial Blade Gap = Z – T * If Z – T is less than zero or exceeds .13” , contact the LaBounty Service Dept. (800-522-5059) 34.) Install the adjustment plates and shim the lower blades until the Final Gap is .005”...
  • Page 88 MOBILE DEMOLITION PROCESSORS MDP UPPER JAW INSTALLATION DONE AND READY TO GO! PLEASE CONTACT THE LABOUNTY SERVICE DEPARTMENT WITH ANY QUESTIONS. 800-522-5059 Page 14 Section 6 Pivot Adjustment and Jaw Changeout Guide...

  • Page 89: Troubleshooting

    MOBILE DEMOLITION PROCESSORS SECTION 7 TROUBLESHOOTING General Troubleshooting Checklist ....................7-2 Hydraulic Performance Troubleshooting Guide ................7-3 Rotation Circuit Troubleshooting Guide ..................7-5 Speed Valve Troubleshooting Guide ..................... 7-7 Troubleshooting Section 7 Page 1...

  • Page 90: General Troubleshooting Checklist

    MOBILE DEMOLITION PROCESSORS GENERAL TROUBLESHOOTING CHECKLIST The General Troubleshooting Checklist is provided as a guide in checking the general condition of the attachment. This checklist should be incorporated in a periodical preventive maintenance program as part of the 80-hour inspection. UPPER WELDMENT a.

  • Page 91: Hydraulic Performance Troubleshooting Guide

    MOBILE DEMOLITION PROCESSORS HYDRAULIC PERFORMANCE TROUBLESHOOTING GUIDE The information contained in this guide provides for troubleshooting the LaBounty attachment only. Any references to the base machine are made only to give some guidance as to where a problem may exist. Any specific maintenance and/or troubleshooting information will need to be provided by the base machine original equipment manufacturer or authorized dealer.
  • Page 92 MOBILE DEMOLITION PROCESSORS HYDRAULIC PERFORMANCE TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE REMEDY 5. Will not process or hold ma- a. Wrong type or size of material for i. Check material size and type, then consult fac- terial in jaws attachment tory b.

  • Page 93: Rotation Circuit Troubleshooting Guide

    ROTATION CIRCUIT TROUBLESHOOTING GUIDE The information contained in this guide provides for troubleshooting the LaBounty attachment only. Any references to the base machine are made only to give some guidance as to where a problem may exist. Any specific mainte- nance and/or troubleshooting information will need to be provided by the base machine original equipment manu- facturer or authorized dealer.
  • Page 94 MOBILE DEMOLITION PROCESSORS ROTATION CIRCUIT TROUBLESHOOTING GUIDE CONTINUED SYMPTOM PROBABLE CAUSE REMEDY 2. Rotation is excessively f. Supply pressure too low i. Check base machine hydraulic system slow, continued g. Supply flow too low i. Check base machine hydraulic system h.

  • Page 95: Speed Valve Troubleshooting Guide

    4-37 . If the problem still exists after attempting these adjustments, please contact your Stanley LaBounty dealer or the Stanley LaBounty Customer Service Department for further instructions. The following tools and equipment are needed to properly troubleshoot and adjust the speed valve: •...
  • Page 96 4. Authorized repair can occur at the Stanley LaBounty factory or authorized Stanley LaBounty Dealer. Labor for warranty repair will be paid under a formula determined by Stanley LaBounty. Stanley LaBounty is not liable for incidental or consequential costs or losses incurred by the product, purchaser or user.
  • Page 98 513914 (ver 8/2013) © 2012 The STANLEY and LABOUNTY names and logos are registered trademarks of Stanley Solutions...

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