Please read these instructions carefully before using the equipment GROUNDING This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug.
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· Always store the unit inside in a dry location. Store on the floor if in a basement setting. · The operator must wear shoes and the floor must not be wet. FIRE AND EXPLOSION HAZARD Turbine must not be used in an area contaminated by volatile or flammable materials since sparking can be expected in the normal operation of the motor.
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· Paint, solvents, insecticides and other materials may be harmful if inhaled. · Store hazardous fl uid in approved containers, and dispose of it according to applicable guideline. · Do not stop or defl ect fl uid leaks with your hand or body. EQUIPMENT MISUSE HAZARD Misuse of equipment can cause serious injury or death.
GETTING STARTED Please register your Fuji Spray Product at www.fujispray.com/product-registration NOTE: Throughout this Manual we have used the generic word ‘Paint’ to describe all and any coatings. Please substitute the word ‘Paint’ for whatever finish or coating you are spraying. Your Fuji Spray Gun has been adjusted at the factory and is ready for spraying.
CHANGING THE SHAPE OF THE FAN A) Loosen the Collar 5201. Turn the Air Cap 5202 to the horizontal position then re-tighten the Collar to lock it into place. This setting produces a vertical spray pattern. This pattern is used more than any other by experienced spray painters.
ACTUAL SPRAYING TECHNIQUES. The Spray Gun should be held perpendicular to the surface at all times. HOLD THE GUN NO MORE THAN 8” (20cm) AWAY FROM THE SURFACE TO BE PAINTED. CORRECT METHOD Start off the piece. Pull the Trigger and move the Spray Gun in the direction you want to spray.
AIR CAP SET SELECTION Six additional size Setups are available as accessories. Size No.3 (1.3mm) is standard with all Fuji T-Spray Guns. 1.0mm, 1.3mm or 1.5mm can be used for any type of fine-finishing application. The larger sizes such as 1.5mm allow for more fluid output - desirable with fast drying lacquers.
VISCOSITY GUIDE A Viscosity Cup (Ford #4 Standard) is included with your Fuji System. To test the viscosity of the paint material, fill the Viscosity Cup to the brim and time how long it takes for the liquid to empty out through the hole.
A WORD ABOUT LATEX Although Latex Paint was never originally intended to be sprayed, a professional finish can be achieved by following a few simple rules. (Please do not confuse Latex with the newer water-based coatings). For work such as cabinetry or trim, our equipment can be used successfully with Latex Paint.
GENERAL CLEANING To clean the Gun after each use, empty all paint from the Cup. Use a solvent-soaked rag to clean the residue in the Cup. Then, spray some clean solvent through the Gun into a clean rag (to avoid filling the room with unnecessary spray) or a bucket.
NEVER NECESSARY OR ADVISABLE. CLOGGED GUN - THE FLUID COUPLER If the Fluid Coupler 5208 (T-70) or 5211 (T-75G) is clogged with dried paint it must be cleaned while in place in the Gun. The Fluid Coupler should not be removed. Remove the Cup Assembly by loosening the Nut.
FINISH PROBLEMS ORANGE PEEL - If the finish is rough and resembles orange peel then the material is too thick. (Or perhaps you have the Air Control Valve turned down - please check that it is fully open). The ‘paint’ will not atomize properly and the surface will be spotty.
SPRAYGUN PROBLEMS NO PAINT (OR VERY LITTLE PAINT) The air passing through the Pressure Tube 2024 to pressurize the Cup is blocked. This means that either the Tube itself, the Check Valve, or one of the two Nipples are blocked. A pipe cleaner can be used for cleaning the hole in the Nipple.
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THE TRIGGER IS SLUGGISH • The Needle Packing is too tight - see LEAKAGE FROM THE NEEDLE PACKING NUT. Page 14 • Bent Needle POOR SPRAY PATTERN • Damaged Needle or Nozzle • Nozzle is clogged • Air holes in Air Cap clogged •...
LEAKAGE FROM THE NOZZLE This occurs when the Needle Packing Nut 5210 is too tight com- pressing the Needle Packing 5209 too tightly around the Needle. Half fill the cup with water. Attach the Gun to the Hose and turn on the Turbine blower to pressurize the Cup.
PRESSURE POT USE FOR 4-STAGE OR 5-STAGE TURBINE If you use a 4-stage Turbine or higher, a compressor is NOT needed to pressurize the Fuji Spray 2 Qt. Pressure Pot. The Fuji Spray 2 Qt. Pressure Pot Assembly 5432 has unique features. These features combined with additional pressure from the Fuji Spray 4- stage Turbine, allows the user to connect the larger capacity pot to the Turbine system without the need for a compressor.
TURBINE CARE AND MAINTENANCE FUJI SPRAY PLATINUM SERIES TURBINES All PLATINUM Turbines are built with the Fuji Spray Heat Dissipation Box™. Excess heat is channeled directly to this outlet located at rear of the case. Note: There is no maintenance required for the Heat Dissi- pation Box™.
When spraying, always ensure that the Turbine unit is at least 15 feet away from spray project and in a well ventilated area. This will prevent any overspray or debris being ingested into the Turbine. Failure to do this may cause the filters to clog, resulting in damage to the internal motor. It is a good idea to make use of the Turbine Wireless Remote (Accessory part # 3072).
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CUP ASSEMBLY 2042 GRAVITY CUP ASSEMBLY 9860 ITEM PART NAME Cup Lid Gasket 2036 2038 Diaphragm 2023 Nipple Pressure Tube 2024 9044 Paint Strainer 2041 1Qt. Cup (1000cc) Gravity Cup (600cc) 9860 Pressure Tube - Long 2024-L...
Fuji Limited 2 Year Warranty Fuji Industrial Spray Equipment Ltd. (“Fuji”) provides a 24 month limited warranty on the product to the original purchaser effective from the date of purchase against defects in materials and workmanship. The warranty does not cover damage or defects arising as a result of abuse, misuse, accident, negligence, malfunction, corrosion, normal wear and tear, inadequate or lack of spray gun or other aspects of maintenance of the product, damage arising from improper assembly,...
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