Related Manuals for American Innovations Bullhorn RM 4100 Series
Summary of Contents for American Innovations Bullhorn RM 4100 Series
- Page 1 Bullhorn RM4100 Series User Guide RM4100 Series User Guide Proven compliance solutions. Proven compliance solutions. Relentless service.
- Page 2 Reproduction in any manner whatsoever without the written permission of American Innovations is strictly forbidden. The American Innovations logo and icon and Bullhorn are marks of American Innovations, Ltd. Bluetooth is a registered trademark of Bluetooth SIG, Inc. Windows Mobile and the Windows logo are trademarks of the Microsoft group of companies.
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Page 3: Table Of Contents
Contents Change Notes ............vi 1... - Page 4 RM4100 Series User Guide Disable Synchronization Software ............25 Connect the Unit and Start Bullhorn Tools .
- Page 5 RM4100 Series User Guide Appendix F Glossary ..........67 Index .
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Page 6: Change Notes
Change Notes The following list identifies updated information included in the current release of this manual: • Bullhorn Tools 1.6 - Bullhorn Tools configuration software was updated to include RM4100 Series units, including the RM4150 and RM4151. For more information, refer to Chapter 3, Configuration on page 25. -
Page 7: Getting Started
Getting Started ® This guide explains how to install Bullhorn RM4100 Series units, including the RM4150 and RM4151, and to configure the units for service using the Bullhorn Tools configuration software. The information applies to the RM4100 Series units that use cellular network services for communication with Bullhorn Web (http:/ /www.bullhornsys.com). -
Page 8: Esd Precautions
RM4100 Series User Guide The information in Table 1-1 provides a description of the safety and equipment symbols present on the outside and inside of the enclosure. Safety symbols alert you to safety hazards or conditions that have the potential to cause personal injury, death, or equipment damage. Equipment symbols may indicate a functional state (such as on and off) and connections (such as a Earth ground terminal). -
Page 9: Bullhorn System Overview
RM4100 Series User Guide Bullhorn System Overview Bullhorn is a wireless telemetry system that provides scheduled and by-exception inbound reporting for field equipment typically located in remote areas. Data and alarm packets transmit from remote field locations to your account on the secure Bullhorn Web (https://www.bullhornsys.com) using digital cellular or satellite communication networks. -
Page 10: Installation Requirements
Installation Requirements Before you install the RM4150 or RM4151 unit, use the following information as a checklist to ensure a successful installation: Only accessories that meet American Innovations’ specifications may be used with the RM4150 ARNING or RM4151. : A customer-supplied, power disconnect device is Power Disconnect and Branch Circuit Protection required for the unit installation. - Page 11 RM4100 Series User Guide – The antenna has to be installed with care in order to avoid any interference with other electronic devices and has to be guaranteed a minimum distance from the body (20 cm). In the event that this requirement cannot be satisfied, the system integrator has to assess the final product against the SAR regulation.
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Page 12: Required Tools And Equipment
RM4100 Series User Guide Required Tools and Equipment The following tools and equipment are required for installing the unit for service: • Anti-static wrist strap • Small slotted screwdriver • Small Phillips head screwdriver • Wire stripper / Wire cutter •... -
Page 13: Configuration And Support Software
RM4100 Series User Guide • ® ® Windows Internet Explorer version 8.0 or higher • ® ® Adobe Reader version 6.0 or higher Configuration and Support Software To configure the RM4100 Series units for service, you will need the following software installed on your computer: •... -
Page 14: Installing Microsoft .Net Framework
RM4100 Series User Guide Installing Microsoft .NET Framework To install Microsoft .NET Framework: Download the Microsoft .NET Framework executable file from either the Microsoft website or Bullhorn Web. Navigate to the installation files and double-click the dotNetFx40_Full_x86_x64.exe file to begin the installation. - Page 15 RM4100 Series User Guide When the Bullhorn Tools Setup window displays, click Install On the Welcome window, click Next On the End-User License Agreement window, click the I accept the terms in the License Agreement check box, and then Next Figure 1-2.
- Page 16 RM4100 Series User Guide In the Ready to install Bullhorn Tools window, click Install Figure 1-4. Ready to Install Bullhorn Tools When the installation is complete, click Finish Figure 1-5. Installation Complete To start Bullhorn Tools, click the Bullhorn Tools desktop icon or click Windows Start menu and select Bullhorn Tools.
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Page 17: Bullhorn Information Line
It is also included on the label of the shipping carton. If required, repeat this step to check another unit. Contacting Technical Services If you need assistance with the installation or configuration, contact American Innovations (AI) Technical Services in any of the following ways. Telephone: Local: 512-249-3400... -
Page 18: Installation
Installation The procedures in this chapter explain how to install the RM4150 or the RM4151. If the RM4150 or RM4151 are used in a manner not specified by American Innovations, the ARNING protection provided by the equipment may be impaired. - Page 19 RM4100 Series User Guide Figure 2-1. RM4150 and RM4151 Unit Hardware Configuration Installation...
- Page 20 RM4100 Series User Guide The backup battery is the only serviceable item in the RM4150 and RM4151. Figure 2-2. RM4150/RM4151 Enclosure Connectors - Antenna and USB Config Figure 2-3. RM4150/RM4151 Enclosure Connectors - Power and Ground Because of the variations in customer's installation and grounding methods, AI cannot warranty any damage to equipment caused by lightning strikes.
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Page 21: Preparing For The Installation
RM4100 Series User Guide Preparing for the Installation Only accessories that meet American Innovations’ specifications may be used with the RM4150 ARNING or RM4151. Turn off power to the rectifier before beginning any wiring installation to the RM4150 or RM4151. Use the... -
Page 22: Placement / Mounting Requirements
RM4100 Series User Guide Placement / Mounting Requirements The RM4150 and RM4151 are designed to be installed inside the rectifier. The list below identifies conditions to consider before installing the unit. Magnets are included with the units for mounting on an available surface inside the rectifier. -
Page 23: Installation Overview
RM4100 Series User Guide Installation Overview The following steps provide an overview of a typical installation. The information also identifies the recommended installation sequence. Determine where to place or mount the RM4150 or RM4151 (page 18). Connect dual GPS/GSM antenna (page 19). Connect incoming power in DC Input connector of RM4150 or RM4151 (page 20). -
Page 24: Mounting The Enclosure
RM4100 Series User Guide Mounting the Enclosure The following section explains how to mount the RM4150 or RM4151 enclosure using the optional mounting magnets. Figure 2-6. Mounting Magnetic Disks to Back of Unit Complete the following steps to mount the RM4150 or RM4151 using the four (4) magnetic disks, screws, and nuts from the accessory kit. -
Page 25: Connecting The Dual Gps / Gsm Antenna
RM4100 Series User Guide Connecting the Dual GPS / GSM Antenna Complete the following steps to install the dual magnetic-mount GPS and GSM antenna. The dual GPS/ GSM antenna is used to synchronize rectifier current interruption as well as to acquire cellular signal. Figure 2-7. -
Page 26: Connecting The Power Supply
RM4100 Series User Guide Connecting the Power Supply Before beginning the power supply installation, take note of the following safety specifications: • Any line-connected, single-pole switch with a marked OFF position shall be connected to a TERMINAL or lead intended for connection to the ungrounded conductor of the supply circuit. •... -
Page 27: Connecting Ground
RM4100 Series User Guide Connecting Ground Complete the following steps to ground the RM4150 or RM4151 to the rectifier frame. Refer to Figure 2-1 on page 13 for the location of the ground connection on the unit. Connect ground wire (attached to the unit) to rectifier frame using spade connectors. Figure 2-9. -
Page 28: Connecting The Relay
RM4100 Series User Guide Connecting the Relay Please see Appendix D, Mercury Relay Advisory on page 63 regarding the manufacturer’s published limitations on mercury relays. Complete the following steps to install the relay (mercury or solid state relay). Identify the most suitable location and connection points for installing the relay. This may be in the secondary AC circuit, the DC positive ( + ) output, or DC negative ( –... -
Page 29: Connecting Input Wires
ARNING Complete the following steps to connect input wires to the RM4150 or RM4151. American Innovations recommends using AI part number 211061-000 (Belden 5308UE), or equivalent, for wiring inputs. Connect your rectifier input wires to the RM4150 ( DIGITAL CH 1 and DIGITAL CH 2 and ANALOG... -
Page 30: C Hapter
RM4100 Series User Guide Dress input wires inside the rectifier. Connect unit input wires to the output terminals of your rectifier. If wires are to be buried or covered, conduit must be used to protect wires. ARNING If rectifier is turned off, turn ON to restore power to field wiring. Continue with Chapter 3, Configuration on page 25 to configure the RM4150 for service. -
Page 31: Chapter 3 Configuration
Configuration Introduction Information in this chapter explains how to configure the RM4100 series units, such as the RM4150 and RM4151, for service using the Bullhorn Tools configuration software. Refer to Installing Bullhorn Tools for instructions on downloading and installing the software. After configuring the RM4100 Series unit, the unit information and settings can be accessed through the Bullhorn Web website (https://www.bullhornsys.com). -
Page 32: Connect The Unit And Start Bullhorn Tools
RM4100 Series User Guide Click OK to close Connection Settings. Click File > Close to exit ActiveSync. Connect the Unit and Start Bullhorn Tools Complete the following steps: Connect the configuration cable in the USB port of your computer. Connect the other end of the cable in the USB CONFIG port on the unit. - Page 33 RM4100 Series User Guide The Unit Overview window displays. Click to update unit settings. Refresh Figure 3-2. Unit Overview Window The column to the right of Unit Information displays channel readings in a graphical format and only displays enabled Readings (input channels). Configuration...
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Page 34: Configure Unit
RM4100 Series User Guide At start up, a packet ( Packet Type is Startup) is sent to your Bullhorn Web account, which includes unit information. You can view the details on the Unit Detail page. Click Incoming Packets tab to see a list of packets. - Page 35 RM4100 Series User Guide • Change SIM Destination – the communication setting must be updated if the SIM card has been replaced in the unit. • Work with Templates – unit settings can be saved to a template to save time when configuring multiple, identical units.
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Page 36: View Unit Information
RM4100 Series User Guide View Unit Information Use the following steps to check unit and hardware information: Click the name of the unit in the navigation pane to view Unit Information, Transmission Information, Interrupter Information, GPS Information, and Power Information panes, as well as the gauges for each enabled channel (Readings). -
Page 37: Send Test Message
RM4100 Series User Guide Click to view Unit , GPS , Radio , and Firmware Versions. Hardware Info Figure 3-5. Hardware Info Send Test Message Complete the following steps to send a message to the Bullhorn Web account: When the unit powers on, the unit will send a Startup packet to the Bullhorn Web account. Click Action >... -
Page 38: Apply A Template
RM4100 Series User Guide Figure 3-7. Test Message on Incoming Packets in Bullhorn Web Apply a Template If a template is available for the unit type you plan to configure, you can apply the template to the current unit. You can also import a saved template to Bullhorn Tools and then apply it to the current unit. For information on how to export or delete a saved template, refer to Work with Templates. - Page 39 RM4100 Series User Guide Click File > Load Template . In the Apply Template window, select a saved template from the Select template list. Figure 3-9. Apply Template The settings used with the template display. Figure 3-10. Template Settings Verify unit settings, then click Apply Configuration...
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Page 40: Set A Reporting Schedule
RM4100 Series User Guide Set a Reporting Schedule Reporting schedule determines when and how often channel measurements transmit to your Bullhorn Web account. Complete the following steps to schedule reports: Click . The Reporting window displays: Reporting Figure 3-11. Reporting Settings Optionally, enter a value in the UTC Offset field to adjust the clock time. - Page 41 RM4100 Series User Guide Select a value from the Repeat Interval drop-down list to set the amount of time (one hour to 30 days) the unit will wait between reports. If you selected Day of Month for Reporting Mode , enter a value in the Day of Month 1 field. You can also click the up and down arrows to adjust the value.
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Page 42: Configure Interruption And Interference
RM4100 Series User Guide Configure Interruption and Interference Complete the following steps to set up the RM4150 or RM4151 interruption settings: Click . The Interruption window displays. Interruption Figure 3-13. Interruption and Interference Settings Select a mode from the Interrupter Mode drop-down list. Daily and Start/Stop require additional settings. - Page 43 RM4100 Series User Guide Enter a Start Time and a Stop Time: Enter a time in the each text field. For example, typing a 2 will display 2:00 AM . • Time defaults to AM. To change to PM, click on AM and type a P. •...
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Page 44: Enable Or Disable Readings
RM4100 Series User Guide Enable or Disable Readings Complete the following steps to enable or disable the inputs for Analog CH1 - CH5. Refer to Technical Specifications for channel ratings. Click . The Readings window displays. Readings Figure 3-14. Readings Enable/Disable Select Disabled or one of the Enabled values for each channel as needed. -
Page 45: Enable Or Disable Digitals & Accumulators
RM4100 Series User Guide Enable or Disable Digitals & Accumulators Complete the following steps to enable or disable the digital and accumulator inputs (Digital CH1 and CH2). Refer to Technical Specifications for channel ratings. Click . The Digitals & Accumulators window displays. Digitals &... -
Page 46: Configure Readings And Alarm Settings
RM4100 Series User Guide Configure Readings and Alarm Settings Edit the input and alarm settings for each analog channel that you enabled (shown under Readings Refer to Glossary for definitions of fields and terms. Readings can be configured in one of the following modes: •... -
Page 47: Dc Or Ac
RM4100 Series User Guide DC or AC Click the next to the channel name, such as Channel 1 , to expand, if not already expanded. Figure 3-16. Channel 1 with Reading Gauge The Channel window includes a graphic representation (a gauge) of the current reading for that channel. - Page 48 RM4100 Series User Guide Click the input name under the channel name, such as Analog CH3 DC. The input and alarm settings window displays. Figure 3-17. Channel Input and Alarm Settings Select either Volts or Milli-Volts from the Input Type drop-down list. Enter the maximum voltage value in Input Maximum Value field.
- Page 49 RM4100 Series User Guide Enter the minimum voltage value in Input Minimum Value field. You can also use the up and down arrows to change the value. The Input Maximum Value must be greater than the Input Minimum Value. Enter a label for the Scaled Label. The value you enter here will display in the Settings Preview area of the window, as well as the Unit Overview window, under the gauge (for DC enabled channels only).
- Page 50 RM4100 Series User Guide Figure 3-18. Deadband for High and Low Alarm Select either Enable or Disable for Low Alarm Enable . If enabling a low alarm, also enter the following settings: Enter a value for the Low Alarm Value . Enter a value for the Low Alarm Deadband .
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Page 51: Instant Off
RM4100 Series User Guide Instant Off Click the next to Channel 3 to expand, if not already expanded. Click under the channel name. The Instant Off window displays. Instant Off Figure 3-19. Instant Off and Input Settings Enter a value (in milliseconds) in the IOX Edge Offset field to set how long the unit will wait before taking a measurement after power from the rectifier has been turned off. - Page 52 RM4100 Series User Guide Enter the minimum voltage value in Input Minimum Value field. You can also use the up and down arrows to change the value. The Input Maximum Value must be greater than the Input Minimum Value. Enter a label for the Scaled Label. The value you enter here will display in the Settings Preview area of the window, as well as the Unit Overview window, under the gauge (for DC enabled channels only).
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Page 53: Readings Graphics
RM4100 Series User Guide Readings Graphics After you configure the analog inputs, a graphical representation of the settings will display for each enabled input (except Instant Off) on the Unit Overview window. The graphic includes a gauge that shows the Scaled Maximum Value , along with the Low Alarm/Deadband and High Alarm/Deadband (see also Figure 3-18), as well as the current reading and input value. -
Page 54: Configure Digital And Accumulator Inputs
RM4100 Series User Guide Configure Digital and Accumulator Inputs Edit the digital and accumulator settings for the digital channel that you enabled in the previous section. Refer to Glossary for definitions of terms. Complete the following steps: Click the next to to expand, if not already expanded. - Page 55 RM4100 Series User Guide Enter a value for the alarm in the Alarm Value field. Select a Reset Mode from the drop-down list. For Reset on Alt Channel Edge , select either Reset on Falling Edge or Reset on Rising from the Alt Channel Edge drop-down list.
- Page 56 RM4100 Series User Guide Figure 3-23. Reset At and Reset To Click Save to save settings or Cancel to clear all fields. The Unit Overview window will display a graphic for the digital channels that you enabled. Yellow indicates a High input state; gray indicates a Low input state. The graphic also contains accumulator count and alarm settings.
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Page 57: Edit Power Information
RM4100 Series User Guide Edit Power Information Complete the following steps to edit battery information: Click . The Power window displays. Power Figure 3-25. Power Settings Click the down arrow in Install Date field to open a calendar. Figure 3-26. Battery Installation Calendar Select a date. -
Page 58: Change Sim Destination
RM4100 Series User Guide Change SIM Destination If you change the SIM card in the unit, the communication setting for carrier destination must be updated to use the new SIM card. The destination is based on the type of SIM card that was installed in the unit. Refer to the following table to determine the correct destination for the new SIM card. -
Page 59: Export Or Delete Templates
RM4100 Series User Guide Figure 3-28. Create New Template Click to save settings or to reset all fields. Save Cancel Export or Delete Templates Use the Bullhorn Tools Template Management to import, export, or delete saved templates. For information on how to import a saved template, refer to Apply a Template. Complete the following steps to export or delete a template: Click File >... -
Page 60: Upgrade Firmware
RM4100 Series User Guide Upgrade Firmware Available upgrades to the RM4100 Series firmware can be applied to the unit. Contact Technical Services for more information. Complete the following steps to upgrade firmware: Click Action > Upgrade Firmware . Click Browse to search for the firmware file. This file should have the extension .bhf. Open the firmware file. -
Page 61: Exit Bullhorn Tools
RM4100 Series User Guide Exit Bullhorn Tools Complete the following steps: Click File > Exit . Disconnect the configuration cable from the unit and your computer. Re-enable any synchronization software previously disabled. The configuration is now complete. Configuration... -
Page 62: Technical Specifications
Technical Specifications This appendix includes technical specifications for the RM4150 and RM4151. • Environmental conditions: • Outdoor use only. • Maximum altitude: 3,000 m. ˚ ˚ • Temperature range: -30 C to +70 ˚ ˚ • Maximum relative humidity: 95% at 45 C, decreasing linearly to 45% at 70 ˚... - Page 63 RM4100 Series User Guide • Scan Rate (accumulator): input sampled 20 times per second, with a minimum pulse width of 250 ˚ • Interconnect cable: Belden 5308UE; 300 Vrms; rated FT4; 600 V - 105 C, or equivalent. Technical Specifications...
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Page 64: Battery Replacement
The RM4150 and RM4151 units should only be used with a 12 V DC, 0.8 AH capacity, re-chargeable sealed lead acid battery. If you need to replace the battery, please contact Technical Support for information about purchasing a replacement battery (American Innovations’ part number 370109- 000; manufacturer’s part number PS-1208). - Page 65 RM4100 Series User Guide Figure B-1. RM4150 Faceplate Set aside cover. Disconnect the battery (highlighted in yellow). Battery Replacement...
- Page 66 RM4100 Series User Guide Figure B-2. Disconnect Battery Lift battery from unit. Replace with new battery. Connect new battery. 10 Replace unit cover. 11 Tighten cover corner screws. 12 Reconnect input channel wiring. 13 Turn power ON to restore power to field wiring. 14 Turn ON the power to the unit.
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Page 67: Maintenance/Troubleshooting
Maintenance/Troubleshooting This appendix provides general maintenance tips and troubleshooting guidelines for the RM4100 Series units. If you experience problems with the equipment or Bullhorn Tools software and are unable to resolve a problem using information found in this guide, contact Technical Support for assistance at 512-249-3400 (or toll-free at 800-229-3404). -
Page 68: Troubleshooting Guidelines
RM4100 Series User Guide Troubleshooting Guidelines Table C-1. Troubleshooting Guidelines Description Action • Verify the configuration cable connects securely to the unit Bullhorn Tools software cannot find and computer. the unit. • Verify the power switch is on (see RM4100 Series Overview). The front LED lights will be lit if power is going to the unit. -
Page 69: Mercury Relay Advisory
Mercury Relay Advisory The information in this section is intended to notify American Innovations (AI) customers of the manufacturer’s published limitations on mercury relays. Customers primarily purchase mercury relays for use with current interrupters. Current interrupters provide great programming flexibility to enable customers to use a wide variety of interruption cycles. - Page 70 RM4100 Series User Guide Although most interrupters are capable of being programmed for faster interruption cycles, AI recommends that customers not exceed 900 cycles per hour (or a cycle time of less than four seconds) and will not warranty devices that are utilized in this manner. AI adds a serial number to relays that is supplied that we supply to enable the tracking of the shipment date.
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Page 71: Regulatory Notices
Regulatory Notices FCC Requirements The following FCC requirements are met by the products described in this guide. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. -
Page 72: Tuv And Ce Certification
RM4100 Series User Guide TUV and CE Certification RM4100 Series units have been tested and certified by TUV SUD, a Nationally Recognized Testing Laboratory (NRTL). The RM4100 Series units meet or exceeds the quality and safety requirements for UL 61010-1:2004 and CAN/CSA-C22.2 61010-1:2004. The RM4100 Series is also CE certified. The TUV test mark assigned to the RM4100 Series, as well as the CE symbol, are shown below. -
Page 73: Glossary
Glossary The following information is an alphabetical list of technical terms and Bullhorn Tools fields identified in this manual. Table F-1. Glossary of Technical Terms Term Definition Alarm Persistence In Bullhorn Tools, the amount of time, in milliseconds, that the unit will wait before re-sending an alarm. - Page 74 RM4100 Series User Guide Table F-1. Glossary of Technical Terms (Continued) Term Definition IMEI International Mobile Equipment Identity. Unique number assigned to the digital cellular radio by the manufacturer for identification purposes. Interference Mode The ability to test for interference on a pipeline from other sources (see Set Up Interruption and Interference on page 34).
- Page 75 RM4100 Series User Guide Table F-1. Glossary of Technical Terms (Continued) Term Definition Reset on Falling Edge In Bullhorn Tools, this field selection for Alt Channel Edge - Digital inputs) defines that the accumulator Accumulator Settings will be reset to 0 when Digital CH2’s Input State changes to Low (see Set Up Digital and Accumulator Inputs on page 43).
- Page 76 RM4100 Series User Guide Table F-1. Glossary of Technical Terms (Continued) Term Definition UTC Offset Coordinated Universal Time. The primary time standard by which the world regulates clocks and time. Time zones around the world are expressed as positive or negative offsets from the UTC, in eastward order from the western-most zone (UTC-12:00).
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Page 77: Index
Index Symbols Help site 1 .NET Framework 7 downloading 7 cathodic protection 12 installing 8 caution symbol 2 channel reading AC channel settings 41 polarity 62 AC/DC power supply 20 circuit-breaker (switch) 20 Accumulator Count 48 current interrupter 17 ActiveSync 25 Alarm Persistence 43 DC channel settings 41 analog inputs 38... - Page 78 RM4100 Series User Guide installation 20 safety specifications 20 hardware / software requirements 6 Radio LED 13 IMEI 68 read unit settings 27 incoming power rectifier current interruption 17 DC input 17 relay input device wiring 23 installation 22 Input Persistence 48 mercury 17 input wires normally closed 37...
- Page 79 RM4100 Series User Guide caution 2 two-way communication 12 earth ground terminal 2 equipment 1 off supply 2 Unit Clock Time 69 on supply 2 USB 69 safety 1 USB Config port 13 Sync Mode 37 warning symbol 2 technical support 11 wiring template diagram 12...
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