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INSTALLATION, OPERATING
AND SERVICE INSTRUCTIONS
CAST IRON OIL-FIRED BOILER
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Related Manuals for New Yorker CLW Series
Summary of Contents for New Yorker CLW Series
- Page 1 INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS "CLW" SERIES CAST IRON OIL-FIRED BOILER...
- Page 2 IMPORTANT INFORMATION - PLEASE READ THIS PAGE CAREFULLY 1. THIS BOILER HAS LIMITED WARRANTIES, COPIES OF WHICH ARE PRINTED ON THE BACK COVER OF THIS MANUAL. 2. THIS BOILER IS SUITABLE FOR INSTALLATION ON COMBUSTIBLE FLOORING. BOILER CANNOT BE IN- STALLED ON CARPETING.
- Page 3 TABLE OF CONTENTS General Information ......3 Boiler Cleaning ........19 Installation Instructions ......6 Repair Parts ......... 20 III. Operating and Service Instructions ..13 Burner Specifications ......14 SECTION I: GENERAL INFORMATION INSPECT SHIPMENT carefully for any signs of 2.
- Page 4 Figure 1A: CLW Series "P" Less Tankless Heater TABLE 1: DIMENSIONAL DATA (See Figures 1A and 1B) i n i o l l " " " " " " " 8 " 4 " 6 " 8 " 8 " 6 "...
- Page 5 Figure 1B: CLW Series "PT" With Tankless Heater Figure 2: Minimum Installation Clearances To Combustible Materials (Inches) e l l s i l...
- Page 6 SECTION II: INSTALLATION INSTRUCTIONS REMOVE CRATE 1. Remove all fasteners at crate skid. 2. Lift outside container and remove all other inside protective spacers and bracing. Remove miscellaneous trim carton containing relief valve, circulator and fittings, drain valve and pipe fittings. Figure 3: Removal of Boiler From Skid Figure 4: Recommended Boiler Piping For Series Loop Hot Water System...
- Page 7 Figure 6: Schematic Tankless Heater Piping Figure 5: Recommended Piping for Combination Heating & Cooling (Refrigeration) Systems Water installing a heat exchanger. Boilers CONNECT TANKLESS HEATER PIPING AS refrigeration systems, the boiler must be installed SHOWN IN Figure 6. See Table 2 for Tankless Heater so that the chilled medium is piped in parallel with the heating boiler using appropriate valves TABLE 2: TANKLESS HEATER DATA...
- Page 8 heater prior to entering the mixing valve. The mixing valve should be “trapped” by installing it below the cold water inlet to heater to prevent lime formation in the valve. 3. FLUSHING OF HEATER — All water contains some sediment which settles on the inside of the coil.
- Page 9 Figure 8: Proper and Improper Locations of Draft Regulator INSTALL ELECTRIC WIRING in accordance with National Electrical Code and local regulations. A separate ELECTRICAL CIRCUIT should be run from meter with a Fused Disconnect Switch in the Circuit. Wiring should conform to Figures 11 and 12. FUEL UNITS AND OIL LINES SINGLE-PIPE OIL LINES - Standard burners are provided with single-stage 3450 rpm fuel units with the...
- Page 10 Open the air-bleed valve and start the burner. For clean bleed, slip a 3/16" ID hose over the end of the bleed valve and bleed into a container. Continue to bleed for 15 seconds after oil is free of air bubbles. Stop burner and close valve.
- Page 11 Figure 11: Wiring Diagram for Water Boilers With Beckett AFG Burner and Split Controls Less Tankless Heater SEQUENCE OF OPERATION A call for heat by the thermostat energizes the L8148A control which in turn energizes the R7184A primary control to turn on the burner.
- Page 12 Figure 12: Wiring Diagram for Water Boilers with Beckett AFG Burner and Split Controls with Tankless Heater SEQUENCE OF OPERATION A call for heat by the thermostat energizes the L8124C control which in turn energizes the R7184A primary control to turn on the burner.
- Page 13 SECTION III: OPERATING AND SERVICE INSTRUCTIONS 3. ON UNITS WITHOUT TANKLESS HEATERS, ALWAYS INSPECT INSTALLATION BEFORE set high limit dial on L8148 at 210°F. This STARTING BURNER. temperature may be varied to suit requirements of FILL HEATING SYSTEM WITH WATER. installation.
- Page 14 TABLE 5: BECKETT AFG BURNER " 8 ° 0 " 8 ° 0 " 4 ° 0 " 4 ° 0 " 4 ° 0 C W 5 - " 4 ° 0 " 4 ° 0 C W 6 - "...
- Page 15 d. Jumper the quick connect terminals within 15 to 6. FLAME FAILURE 30 seconds. Burner should run. The CLW boiler controls operate the burner automatically. If for unknown reasons the burner e. Remove the quick connect terminals jumper. ceases to fire and the reset button on the primary Burner shuts down in approximately 15 to 60 control has tripped, the burner has experienced seconds.
- Page 16 g. Vent the system, including the radiation. flame and may cause delayed ignition noises. Use only flare fittings in the fuel lines. h. Allow boiler water to reach operating 4. GASKET LEAKS — If 11.5 to 12.5% CO with a temperature, if possible.
- Page 17 the burner is shut down for an extended period of to disconnect the fuel system and with a 2 ft. length time. of tubing, fire out of an auxiliary five gallon pail of clean, fresh, warm #2 oil from another source. If the 3.
- Page 18 AQUASTAT SWITCHING ACTION WITHIN L8124C EXAMPLE: Set point of 140°F; differential set at 25°F. On CONTROL a temperature rise, R-B will break and R-W will make at The switching action within the L8124C control has 155°F. On a temperature fall, R-B will make and R-W will three settings: break at 130°F.
- Page 19 SECTION IV: BOILER CLEANING . f f A. CLEAN THE FLUEWAYS (See Figure 15). 4. Reinstall flue plates, making sure gasket on each plate is in place and forms gas tight seal. If damaged 1. Disconnect oil line(s) and remove burner and burner replace as needed.
- Page 20 Should you require assistance in locating a New Yorker Distributor in your area, or have questions regarding the availability of New Yorker products or repair parts, please contact: New Yorker ® Boiler Co., Inc., P.O. Box 295, Colmar, PA 18915, Phone:...
- Page 21 " 8 " 2 " 8 " 7 " 8 " 4 " 8 " 4 " 8 " 8 " 4 & " 2 " 2 " 2 " 2 " 2 " 1 " 2 " 2 " 5 "...
- Page 22 Figure 17: Flush Jacket Panels...
- Page 23 &...
- Page 24 Figure 18: Trim and Controls ¾ " " 7 , t i ½ " ¾ " & , t i ¾ " ½ " ½ " ¾ " ° 0 ¾ "...
- Page 25 Warning: This product contains refractory ceramic fibers (RCF). RCF has been classified as a possible human carcinogen. After this product is fired, RCF may, when exposed to extremely high temperature (>1800F), change into a known human carcinogen. When disturbed as a result of servicing or repair, RCF becomes airborne and, if inhaled, may be hazardous to your health.
- Page 26 BECKETT OIL BURNER PARTS LIST MODEL AFG --- 60-Hz, 3450 RPM FOR REPLACEMENT OIL BURNER PARTS, CONTACT YOUR WHOLESALER OR THE BURNER MANUFACTURER: R. W. BECKETT CO. P.O. BOX 1289 ELYRIA, OHIO 44036 (440) 327-1060...
- Page 27 BECKETT PART NOS. FOR CLW SERIES BOILERS - MODEL AFG BURNER NOTE: When ordering parts always give the serial and model numbers shown on the boiler and burner. Also provide the name of the part(s) and part number as listed below.
- Page 28 New Yorker well as the cost for all the labor and material connected within one year of the date of installation, New Yorker will repair therewith. or furnish a replacement part free of charge, F.O.B. its factory.
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Questions and answers
Hello I'm looking to replace the tankless heater (coil) in my CLW-4-PT-G boiler. Need exact part number and if possible installation guidance and advice. I'm living in Long Island, NY. Your help will be apreciated.
The exact part number for the tankless heater (coil) replacement in a New Yorker CLW-4-PT-G boiler is not provided in the available context.
Installation guidance includes:
- Connect the tankless heater piping as shown in Figure 6.
- Use Table 2 for tankless heater data.
- Ensure the chilled medium in refrigeration systems is piped in parallel with the heating boiler using appropriate valves to prevent it from entering the boiler.
- Follow I=B=R Installation and Piping Guides.
This answer is automatically generated