Related Manuals for Bayer HealthCare ON DEMAND
Summary of Contents for Bayer HealthCare ON DEMAND
- Page 1 ON DEMAND ™ INSTALLATION GUIDE...
- Page 2 PICTOGRAMS Each Signifier displayed here is specific to this User Manual. Previous Note Example Menu Advance Barcode Scanner Rotary Heads Drum & Frame Pump Stations Control Panels Tools Lift Points Warning Caution 2-Person Lift Electrical...
- Page 3 MENU This is an interactive PDF. To fastforward to a chapter of interest click on the icon tiles. Notes Drum & Frame Pictograms Rotary Heads Control Panels Pump Stations Electrical Barcode Scanner...
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Page 4: Explanatory Notes
The On Demand System Flex Tank Agitation Motors Mixing Drum Seed Wheel The On Demand “System” refers to the diagram, right, including items shown at the bottom of the page. Pump Stations Atomizer The HMI Control Box is a remote apparatus, which can Pumps be mounted on the RH Treater Frame, as shown right. - Page 5 On Demand System, skip to page 13: Control Panels General Notes Wiring schematic drawings are printed and enclosed inside the On Demand Main Control Panel, door as shown below, left. Inspection Components of the On Demand System will ship separately: Rotary Head Assembly, Drum & Frame Assembly, Main Control Panel, HMI Controller and each Pump Station (up to 12).
- Page 6 Required Drum & Frame assembly tools • Forklift • Tin Snips Drum & Frame Assembly • 3/4” Socket Head Wrench (2) Step 1: Lift the Drum & Frame Assembly off the shipping truck • 5/16” Socket Head Wrench (1) with a forklift. •...
- Page 7 Step 4: Use a forklift to lift the Drum & Frame Assembly off the shipping pallet and place it in the desired location. RH Top View • Locate the Treater on a solid, flat vibration-free surface and fasten down with anchors. •...
- Page 8 Integrated Aspiration • Only clean and dust-free seed should be used in the treating process. • An exhaust unit supplied by the customer must be connected to a central aspiration system. • Recommended aspiration: 500-600cfm. • The six inch OD connection for the exhaust unit is located on the Doghouse (discharge end of drum). Step 1: Use a 5/16”...
- Page 9 ROTARY HEADS Rotary Head Assembly Required Rotary Head Step 1: Remove the Rotary Head (RH) Assembly from assembly tools the shipping crate. • Forklift / material handling device • Tin snips • 3/4” Socket Head Wrench (2) Supplied assembly hardware •...
- Page 10 For best assembly results, use an anti-seize Note: to ensure proper alignment, note the Treating on all bolts. Head Assembly orientation! The Transition fits inside the Drum opening. Step 4: Use the eyelets located on top of the Treating Head Assembly Frame to properly rig and securely lift the Treating Head Assembly off the shipping pallet.
- Page 11 Step 1: Connect the Power Adapter to the back side of the Supplied assembly components grams Scale. • Grams Scale (1) • Plug power cord into an external 115VAC power source. • Calibrated Cylinder (1) Step 3: Set the grams Scale and Calibration Cylinder on the Scale Tray - (already connected to the Treating Head Frame). Step 4: Push the ON/OFF Power button when ready to use for seed calibration.
- Page 12 Remove the RED fork brackets once the Surge Bin is securely fastened to the Frame. Optional Surge Bin Step 1: Use a 3/4” socket head wrench to remove the 1/2” Treating Head Assembly shipping bolts. Step 2: Use a forklift to set the Optional Surge Bin on top of the Treating Head Assembly Frame as shown left. •...
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Page 13: Control Panels
CONTROL PANELS Control Panels Step 1: Use tin snips to cut metal bands (refer to cautions and warnings, as shown on page 7). • Remove all components and check for any damage or missing parts that may have occurred during shipping and report it IMMEDIATELY! Step 2: Ensure a licensed electrician wires the system following the National Electrical Codes for the area. - Page 14 Step 3: Mount the HMI Control Box in close proximity to the Main Control Panel. • Keep in mind cable lengths to pumps and cable runs from the Main Control Panel. Step 4: Use a screwdriver to open the HMI Control Box cover. Remove the Cell Phone Antenna. •...
- Page 15 ELECTRICAL Circuit Breakers Circuit breakers are shipped in the OFF position and must be enabled prior to starting the system. Open the Main Control Panel door and turn ON each Electrical Connections breaker inside the Panel, connect the 30’ Signal WARNING! Ensure the Main Control Panel Power Switch cable as follows:...
- Page 16 Step 3 & 4: Connect the factory supplied Scanner cable. Connect the customer supplied Printer cable (if used) to the bottom of the HMI Control Box Ports (bottom, marked: SCANNER & PRINTER), as shown left. Step 5 7 6: ...
- Page 17 ATOMIZER Electrical Connections Step 1: Connect the Atomizer 3-prong Power Cord to the bottom of the Main Control Panel receptacle marked: ATOMIZER. ATOMIZER Step 2: Connect the Seed Wheel 4-prong Power Cord to SEEDWHEEL the bottom of the Main Control Panel receptacle marked: SEEDWHEEL.
- Page 18 Hopper Sensor Cable Step 1: Connect the Inlet Hopper Low Level signal cable to the bottom of the Main Control Panel receptacle marked: SEEDWHEEL SENSOR (as shown below). • CAREFULLY slide the signal cable into the receptacle. • Align the receptacle shoulder with the connector notch (when aligned, receptacle pins will push into the connector). •...
- Page 19 PUMP STATIONS Required Pump Station assembly tools • Utility knife • Phillips Screwdriver Pump Station Assembly • Pipe wrench (2) • 3/8” wrench (2) • Assembly requires two people. • 7/16” wrench (2) • Each Pump Station ships on a pallet in box, as shown left.
- Page 20 Step 2: Remove all components and check for any damage or missing parts that may have occurred during shipping and report it IMMEDIATELY! Step 3: Set the pump station frame assembly on the floor near the RH treater (refer to system photo, shown left. Step 4: Remove the installation hardware kit in a cloth bag from the box: •...
- Page 21 Step 5: Use a box end wrench to loosen the Vibration Mount bolt. Step 6: Swing the Air Release Valve 90° degrees in the upright position. • Use a box end wrench to tighten the Vibration Mount bolt ...
- Page 22 Step 7: Swing the In-line Strainer Assembly down 90° degrees. • Hand tighten the flare fitting (nut) to hold the In-line Strainer Assembly in place, as shown. Step 8: Use two adjustable wrenches to tighten the flare fitting nut and the 1/2” npt to 3/4” male brass flare connector, as shown.
- Page 23 Step 10: Insert one end of the factory supplied Pump Element into the orange Fitting Receptacle on the Pump Treatment Valve Vibration Mount, as shown. Step 11: Insert the Pump Element onto the Pump Head Rollers, as shown. • Ensure Pump Element fits behind Pump Head Clips ...
- Page 24 Step 12: Insert the other end of the factory supplied Pump Element into the orange Fitting Receptacle on the In-line Strainer Vibration Mount, as shown. Step 13: Close Pump Head (up position), as shown. Step 14: Connect the Pump Power Cord through the back side of the Pump Stand to the Pump, as shown ...
- Page 25 Note: To prevent leakage from the Strainer, remove the basket housing and lube the rubber O-ring with Vaseline, then replace the basket housing and securely tighten by hand. Step 15: Connect one end of the factory supplied vinyl clear Tubing gray fitting to the top fitting on the Plumbing Assembly, as shown.
- Page 26 Note: Orientation of the ball valve in the picture above enables chemical flow to the Treater. Step 17: Use a utility knife to cut the zip tie around the clear vinyl Tubing coil. • Connect one end of the factory supplied 3/8” OD clear vinyl Tubing to the bottom fitting on the Plumbing Assembly, as shown.
- Page 27 Step 20: Remove the Chemical Inlet Manifold from the packaging. • Insert the stem into the set collar on the Atomizer Housing. • Insert tube all the way in until it touches the Atomizer. • Then back it out approximately 1/8” of an inch. •...
- Page 28 Step 23: Use the factory supplied zip ties to bundle the Plumbing Assembly Tubing together, to prevent tangling. Step 24: Connect the Pump Power Cord (connected to pump, refer to step 14, page 24) to the Main Controller. Step 25: Insert and twist to lock Pump Power Cord to the bottom of the Main Controller, marked PUMP (1-12), as shown.
- Page 29 Note: Do not run 5pin or 8pin signal cables parallel to Power cable. Do not run within 8” apart. If the Power and Signal cables must cross, it should be perpendicular. Bench Scale Assembly • Assembly requires two people. • The Bench Scale Assembly ships on a pallet as part of the Pump Station Assembly (previously shown on page 19). •...
- Page 30 Step 2: Connect the Male end of the Scale 5pin Signal Cable to the Scale J-box. • Cut the zip tie around the cable. Step 3: Align pre-drilled holes with Scale J-box holes on side and mount to the Pump Assembly. •...
- Page 31 Step 5: Connect the other end of the Scale 5pin Signal Cable from the J-box into the bottom of the Main Controller, marked SCALE (1-12), as shown. Step 6: Connect the Pump Signal 8pin Cable into the back of the Pump Stand, as shown. Step 7: Connect the other end of Pump Signal 8pin Cable into the bottom of the Main Controller, marked PUMP (1-12),...
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Page 32: Barcode Scanner
BARCODE SCANNER Quick checks Note: Depending upon treater location (open or closed environment) wind can cause Prior to advancing any further in the installation scale weight fluctuations. Recommend process, ensure the following items have surrounding the scales with a wind block. been checked for proper installation. - Page 33 Bayer Crop Science Division 1451 Dean Lakes Trail Shakopee, MN 5379 Telephone +1-952-445-6868 Toll free: +1-855-363-3152 Visit us on: www.seedgrowth.bayer.com Bayer , the Bayer Cross , OnDemand and Bayer SeedGrowth are registered trademarks of Bayer. SGRONDEMANDINSTALLATION08012018 Products Coatings Equipment Services...
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