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Summary of Contents for Bayer HealthCare ON DEMAND
- Page 1 ON DEMAND ™ MAINTENANCE GUIDE...
- Page 2 PICTOGRAMS Each Signifier displayed here is specific to this User Manual. Previous Note Menu Advance Control Panels Example Rotary Heads Drum & Frame Pump Stations Gearmotors PM Checklist...
- Page 3 MENU This is an interactive PDF. To fastforward to a chapter of interest click on the icon tiles. Rotary Heads Drum & Frame Pictograms Pump Stations Control Panels PM Checklist Gearmotors...
- Page 4 ROTARY HEADS Warning! Exercise extreme caution Note: Seed Wheel (Reducer) factory fill of Glygoyle 460 lubricant does not require changing after break-in and is when working with chemicals! satisfactory for the full service life of the reducer. Seed Transition Quick Clean out Step 1: Remove the Seed Transition.
- Page 5 Step 3: Remove the atomizer with a wrench. • Use a rag to thoroughly clean the atomizer and atomizer housing. • This is recommended after each treating session, to avoid unnecessary chemical and seed buildup, as shown left. • Replace the atomizer on the shaft. •...
- Page 6 DRUM & FRAME Grease Zerk Step 1: Remove Drum Guards from both sides of the Drum. • Use a 7/16 wrench to loosen the four bolts that hold the Drum Guard in place. Step 2: Use a grease gun to lubricate each bearing zerk. •...
- Page 7 Step 3: Align the drum guard. • Align the drum guard properly with the channel in the middle of the drum guard groove, as shown. Step 4: Fasten Drum Guards. • Fasten the Drum Guards in place and tighten securely. Drum Clean-out Step 1: Use a wrench (on all thread bolt 3/4-10 SQ Nut) to lower the Drum angle to its moat flat position.
- Page 8 PUMP STATIONS Warning! The rinse water (gray water) in the pail may be saved and used with the next slurry mix or disposed of properly, according to state and local regulations. Line Rinse Step 1: If there is chemical in the lines, run the pump in reverse and recover product. •...
- Page 9 Step 3: Fill a 5 gallon pail with clean water. • Place the Plumbing Assembly in the pail, as shown. • Inventory will not be affected as long as the bucket is NOT sitting on the scale when priming the line. Step 4: Disconnect the treatment line from the Chemical Inlet Assembly.
- Page 10 Step 6: Touch and hold PRIME LINE button icon on the STATION 2 PUMP DETAIL SCREEN until all of the water from the Tank fills the 5 gallon pail. PRIME • Repeat steps 1-6 for each Pump Station used. LINE Complete Line Rinse Step 1: Remove the 2 screws that holds the Chemical Inlet on...
- Page 11 Step 3: Touch and hold PRIME LINE button icon on the STATION 2 PUMP DETAIL SCREEN until all of the water from the Tank fills the 5 gallon pail. PRIME • Repeat steps 1-6 for each Pump Station used. LINE Step 4: Clean Chemical Inlet Assembly.
- Page 12 Step 6: Open the Pump Head using the Handle (down position), as shown when the Pump is not in use, to avoid forming flat spots in the element. Air Release Valve Step 1: Approximately once a year clean out the Air Release Valve on all Pump Stations. •...
- Page 13 Step 2: Pry cap off. • Use a screwdriver to carefully pry the cap off the housing (use protrusions). • Do not damage the gasket! • Remove the cover. Step 3: Clean and inspect the cover. • Especially inspect the small rubber washer for wear ...
- Page 14 Step 4: Clean Air release valve housing. FREEZING WILL CAUSE PUMP DAMAGE! • Use a rag to thoroughly clean out the Air release valve When storing the Pump in subfreezing temperatures, housing. flush with products that prevent freezing; such as RV •...
- Page 15 Step 2: Use the correct element with the right Pump. • LS uses 15 (small), IP uses 73 (large). • Insert one end of the factory supplied Pump Element into the orange Fitting Receptacle on the Pump Treatment Valve Vibration Mount, as shown. Step 3: Insert the Pump Element onto the Pump Head Rollers, as shown.
- Page 16 Step 4: Insert the other end of the factory supplied Pump Element into the orange Fitting Receptacle on the In-line Strainer Vibration Mount, as shown. Step 5: Close Pump Head. • Handle is in the UP position, as shown. In-line Filter Step 1: Periodically remove, inspect and clean out the in-line filter assembly on the Pump Station ...
- Page 17 Step 2: Open Filter Basket. • Place a drip pan or bucket beneath the filter and unscrew the Basket from the cap. • Remove the filter from the basket and clean thoroughly. Step 3: Ensure the gasket is seated correctly within the groove. Step 4: Replace the filter inside the Filter basket.
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Page 18: Control Panels
CONTROL PANELS Warning! Power cord for HMI must remain plugged in to a live outlet at all times. Battery back up system in HMI will need to be replaced if left unplugged for extended period! Control Panel Periodically remove, inspect and clean out air filters. •... - Page 19 Main Control Panel & HMI At end of treating season, turn OFF the Main Control Power Lever, as shown below. Step 2: Turn OFF the HMI Control according to the instructions on the following pages NOTICE INTERNAL BETTERY REQUIRES POWER 24/7 TO SHUTDOWN COMPUTER FOR STORAGE GO TO SETUP SCREEN &...
- Page 20 Bayer Engineering R&D 81 12/18/2017 Status PLC 1:51:34 PM System Status Status Comm -78 dBm Idle Current User: ENGR ► Seed Wheel Seed Present Stopped ► Drum Stopped ► Batch Setup Reports Alerts Setup Inventory Login MAIN SCREEN Step 1: Touch the Setup button icon: navigates to the System Configuration Screen ...
- Page 21 12/18/2017 System Configuration Screen 1:51:34 PM PLC Revision 4.11.15 HMI Revision 4.11.15 Show Seed Quantity on Batch Report Clean Charts Screen Seed Drum Pump Treater Exit Settings Stations Config Wheel Shudown SYSTEM CONFIGURATION SCREEN Step 1: Touch the Shutdown button icon: navigates to the Shutdown Screen ...
- Page 22 System Configuration Screen 1:51:34 PM PLC Revision 4.11.15 HMI Revision 4.11.15 Warning This will exit the application and turn the computer off. Are you sure you want to do this? Clean Charts Screen Seed Drum Pump Treater Exit Settings Stations Config Wheel Shudown...
- Page 23 GEARMOTORS Bevel Helical Gear Motor Warning! The gear motor has been tested After 100 hours of the initial operation of the Gear Motor, the housing should be thoroughly drained. After the initial break- and adjusted at the factory. Dismantling or in, the oil should be changed every six months or 2,500 operating hours (whichever comes first).
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Page 24: Start Of Day
PM CHECKLIST Preventive Maintenance check list for in season and end of season treating. END OF DAY: Lift valve lever to lock lines and prevent losing prime. Release pump element lever to prevent damage to pump element. HMI and Main Control panel can remain on during treating season. Clean drum if needed. -
Page 25: End Of Season
END OF SEASON: Reverse pumps to clear all product from lines. Remove kegs from scales. Remove Manifold from treating head and insert in bucket. Install rinsing socket and flush lines with water till clear. Clean manifold. Remove filters on pump stations and clean. Replace all pump elements - ensure proper size of replacements: (73 for IP pump and 15 for LS pump). - Page 26 Bayer Crop Science Division 1451 Dean Lakes Trail Shakopee, MN 5379 Telephone +1-952-445-6868 Toll free: +1-855-363-3152 Visit us on: www.seedgrowth.bayer.com Bayer , the Bayer Cross , OnDemand and Bayer SeedGrowth are registered trademarks of Bayer. SGRONDEMANDMAINTENANCE08012018 Products Coatings Equipment Services...
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