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Summary of Contents for Bayer HealthCare CBT BASIC TURNKEY 80996381
- Page 1 CBT BASIC TURNKEY #80996381...
- Page 2 PICTOGRAMS Each Signifier displayed here is specific to this User Manual. Previous Note Menu Advance Example Run Sequence HMI Display System Liquid Calibration Time Hand Cursor Like Person Installation Gloves Eyewear Respirator Lift Points Warning Caution Electrical Clothing...
- Page 3 MENU This is an interactive PDF. To fastforward to a chapter of interest click on the icon tiles. System Diagram Installation Pictograms Pump Cal. HMI Display Users can advance or go back single pages by using quick navigation links shown below, right. Users can navigate to the Menu by clicking on the Menu icon shown below, left.
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Page 4: System Diagram
SYSTEM DIAGRAM CBT BASIC TURNKEY ASSEMBLY Chemical Inlet Dry Weight Seed Inlet Hopper 1627.04lbs [739kg] Service Required 230VAC/3ph/60Hz/ Air Regulator Capacity Dust Evac up to 100kg (200lbs) Filter Bag (spare) Control Panel Dust Port Chemical Inlet Wand Seed Discharge Mixing Bowl Calibration Scale Caster Kit (4) IP Pump Drive... -
Page 5: Installation
INSTALLATION Several basic requirements are necessary Caution: Ensure a licensed electrician wires the to ensure proper equipment installation. system following the National Electrical Codes Read through and understand this manual. for the area. Wiring schematics are enclosed inside the Control Panel. 3’... - Page 6 Note: Customer to provide chemical supply tanks. Note: Consult the Supply Tank manual for proper The Control Panel handles up to two separate installation and operation details. chemical pumping stations and each requires calibration before treatment begins. Step 1: Connect a minimum of 60psi air pressure to the Regulator, approximately 28 in / batch.
- Page 7 Step 4: Connect the Pump Encoder Connector to the Controller Pump Encoder Receptacle. Connect to external power source • Connect the Pump Drive 115VAC Power Cord to an external power source. CONNECT Step 5: Connect the Digital Scale 115VAC Power Cord to the back of the Digital Scale. •...
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Page 8: Pump Calibration
PUMP CALIBRATION Warning! Do NOT run seed at this time! Warning! Exercise extreme caution when working with chemicals! Wear proper PPE >> Chemical Calibration Step 1: Push the Quick Disconnect fitting gray button to release and remove the Quick Disconnect Elbow. PUSH BUTTON •... - Page 9 Step 3: Set the empty Calibration Cylinder on the Scale and 0.00 touch the ZERO button to zero out the Scale. • The digital readout should display 0.00 value. Application Rate Options Determine the Liquid to Seed Application rate. • Read the treatment product label for the application rate per CWT (100 pounds) of seed... Example: 5 ounces of treatment/cwt of seed at a dilution rate of 1:1 with water equals 10 ounces/cwt of total treatment.
- Page 10 Step 4: Push the LS Pump Control switch to FWD. • The green Power light will also indicate that the power is ON when lit. • Adjust the LS Pump Control Speed Indicator Dial to increase or decrease Pump dispersion rate / output speed.
- Page 11 Note: The IP pump is rated in millilitres per Example: if the required application rate revolution. Capacity of the pump and element is 10 ounces (296ml) of treatment per will vary with the viscosity of treatment product hundredweight (cwt) of seed (60lbs in 1 minute), used.
- Page 12 Step 6: Turn the Pump Drive Switch OFF. Step 7: Push the Quick Disconnect Bulkhead fitting gray button to release and remove the Quick Disconnect Elbow. • Connect the Quick Disconnect Elbow to the Quick Disconnect fitting, located above the Chemical Inlet. CONNECT TO FITTING Step 8:...
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Page 13: Hmi Display
HMI DISPLAY HMI DISPLAY WINDOW Step 1: Pull OUT the E-Stop Button on the Control Panel to initiate the system. • The HMI Display populates the preset PLC information. SCREEN 1 - F1 Displays the accumulating times of the following timers: DUMP TIME PUMP TIME DRYING TIME... - Page 14 SCREEN 1 - NAVIGATION • Touch yellow arrow UP or DOWN to change values. • Touch the white back icon to reverse operation. • Touch F1-F8 buttons to navigate between display screens. • F2 button advances to each screen forwards. BAYER •...
- Page 15 BOWL FILL TMR Amount of time to fill the Mixing Bowl. PUMP 1 TMR Amount of time chemical is applied to the seed. BOWL FILL TMR PUMP 2 TMR PUMP 1 TMR 10.0 Amount of time chemical is applied to the seed. PUMP 2 TMR ...
- Page 16 SCREEN 5 - F5 Displays the accumulating count of the following timers: • PRE-PUMP TIMER PRE-PUMP TMR..1.0 F1 F2 F3 F4 F5 F6 F7 F8 PRE-PUMP TMR This timer controls the start time of the pumps after the seed gate is open and seed enters the bowl. •...
- Page 17 SCREEN 2 - F2 Displays contact information: • BAYER 800-634-6738 BAYER TIME..ACC..0.0 F1 F2 F3 F4 F5 F6 F7 F8 On the PLC DISPLAY SCREEN, press F2. • Advance to SCREEN #2 (the preset values of PUMP #1, PUMP #2 will display). •...
- Page 18 SCREEN 3 - F3 Change Times: 1. Touch the F3 button to move the cursor underneath the value to change. 2. To change the PUMP 1 times (ALL TIMES ARE DISPLAYED IN SECONDS): 3. From the PLC DISPLAY SCREEN, press F4 (a cursor will appear at the far right bottom number). Use the ARROW BOWL FILL TMR UP (F3) to move the cursor up to the next timer value.
- Page 19 RUN SEQUENCE Tip: Always treat clean seed! This can also affect Warning! Wear proper personal protective the seed flow rate. equipment when bagging treated seed: long sleeves, chemical resistant gloves and a face respirator >> Treat mode SEED Step 1: When ready to begin treating seed, ensure a collection bin or bagging device is located underneath or affixed to the DISCHARGE Seed Discharge.
- Page 20 HMI DISPLAY WINDOW Step 3: Pull OUT the E-Stop Button on the Control Panel to initiate the system. Step 4: Turn the Bowl switch ON. BOWL MOTOR • The ON light above the switch turns on. • The Bowl speed may be increased using the Bowl Motor touch pad arrows. •...
- Page 21 Step 5: Turn ON the following switches: • Blower Motor BLOWER MOTOR ATOMIZER MOTOR LIQUID PUMP #1 LIQUID PUMP #2 • Atomizer Motor • Liquid Pump #1 (and #2 switches if both are used) • The ON light above each switch turns on. Continued ...
- Page 22 Step 6: Push the green Cycle Start Button. • This will open the Automated Slide Gate located directly under the Inlet Hopper and CYCLE START dump the seed into the Mixing Bowl. • The run cycle will treat seed according to the set program and discharge when complete. PUSH TO START Clean-out After running a cycle or if the seed type changes, run a clean-out of the Inlet Hopper and the Mixing Bowl...
- Page 23 Step 2: Hold the WEIGHT DISCHARGE switch in the ON position to empty the Inlet Hopper of any residual seeds into the Mixing Bowl. • Release the switch to return to OFF and the automatic inlet valve will close. WEIGHT DISCHARGE •...
- Page 24 Bayer Crop Science Division 1451 Dean Lakes Trail Shakopee, MN 5379 Telephone +1-952-445-6868 Toll free: +1-855-363-3152 Visit us on: www.seedgrowth.bayer.com Bayer , the Bayer Cross and Bayer SeedGrowth are registered trademarks of Bayer. SGRCBTBASIC08012018 Products Coatings Equipment Services...
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