Table of Contents
Advertisement
Operating manual
Quatrix-K
ACO Automatic antiflood protection system
Quatrix-K
for above ground pipes
Quatrix-K
for installation in the
base plate
For a safe and proper use, read operating manual
thoroughly.
Hand on to end user and keep up to product
disposal.
0173.06.22_V1.0_Translation of the original German operating manual.
DIN EN 13564
ACO H a u s t e c h n i k
07/2011 Edition
Advertisement
Table of Contents
Related Manuals for ACO Quatrix-K 620368
Summary of Contents for ACO Quatrix-K 620368
- Page 1 ACO H a u s t e c h n i k Operating manual 07/2011 Edition Quatrix-K ACO Automatic antiflood protection system Quatrix-K for above ground pipes Quatrix-K for installation in the base plate DIN EN 13564 For a safe and proper use, read operating manual thoroughly.
-
Page 2: Welcome
Welcome Welcome The ACO Passavant GmbH (hereinafter called ACO) appreciates your confidence and supplies you with a product which is state-of-the-art technology and which was checked for its proper condition in line with our quality controls prior to its delivery. -
Page 3: Table Of Contents
Contents Inhaltsverzeich Contents Welcome.....................2 Preamble ....................6 ACO service ..................6 Product identification ................6 Warranty ....................7 Owner, user ..................7 Symbols used in the manual ..............7 For your safety ..................8 Proper use ................... 8 2.1.1 Field of application ..............8 Required qualification ................ - Page 4 Contents Functional principle ................27 4.5.1 Function in normal operation ............ 28 4.5.2 Automatic antiflood protection system ........28 4.5.3 Emergency seal ..............29 4.5.4 Operational readiness with mains voltage failure ......30 4.5.5 Manual switching-off of control ..........31 4.5.6 Manual operation of operating seal ...........
- Page 5 Contents Maintenance ..................59 Safety during maintenance works ............59 Manual ....................60 Maintenance works by the user............. 60 8.3.1 Monthly checks ............... 60 8.3.2 Works upon requirement ............60 Maintenance plan for the expert ............61 Fault clearance ................... 64 Safety during fault clearance/repair at autom.
-
Page 6: Preamble
If, however, some mistakes have slipped in or if some information is missing, please advise us accordingly. ACO service In the case of questions on the automatic antiflood protection system and this operating manual, please contact our ACO Service. ACO Service Im Gewerbepark 11c 36457 Stadtlengsfeld Tel.: + 49 (0) 3 69 65 / 81 9 -4 44... -
Page 7: Warranty
Preamble Warranty For full particulars on warranty refer to ACO's Terms and Conditions under www.aco-haustechnik.de/agb.html. Owner, user The owner is responsible for the design (planning and dimensioning) of the automatic antiflood protection system If the automatic antiflood protection system is not operated by the owner, the following... -
Page 8: For Your Safety
Different use and application options as well as alterations are prohibited. The owner is responsible for planning, installation and operation of the automatic antiflood protection system, ACO K9/chapter 5/principles. 2.1.2 Improper use Improper use is e. g.:... -
Page 9: Required Qualification
For your safety Required qualification All works at automatic antiflood protection system must be carried out by specialists, if not expressly mentioned that different persons (owner, user) are allowed to do so. Besides a perennial work experience, specialists must have proof of the following knowledge: Table 2: Required qualification... -
Page 10: Personal Protective Equipment
For your safety Personal protective equipment For different works at the automatic antiflood protection system, personal protective equipment is required. The specialist company must put a sufficient number of protective equipment at the disposal of their employees. Supervisors must make sure that the equipment is worn. Table 3: Personal protective equipment Signs... -
Page 11: Depiction Of Warning Notices
For your safety Depiction of warning notices For better differentiation, risks and hazards are marked in the operating manual by following warning signs and signal words: Table 4: Risk levels Warning signs and Meaning signal words Refers to a dangerous situation leading to death or severe injuries if it DANGER is not avoided. -
Page 12: Non-Approved Parts
Copies of high-quality spare parts are increasingly available. Installing non-approved parts affects safety and rules out warranty by ACO. In the case of an exchange, exclusively use original ACO parts or "spare parts released" by ACO. Material/substance hazards Coming into contact with water containing faeces, e. -
Page 13: Transport And Storage
Transport and storage Transport and storage This chapter holds information on correct transport and accurate storage of backflow stop. Supply unit The backflow stop mounted at our works and the loose components are delivered packed in a carton. At the carton's side surfaces is a transport/storage notice. -
Page 14: Product Description
Product description Product description This chapter holds informaton on design and operating mode of the automatic antiflood protection system. Scope of supply Check intactness and completeness of supply with the help of following table. CAUTION Never install and operate damaged automatic antiflood protection systems. Inform supplier of possible damages at the automatic antiflood protection system to make sure complaint can be processed without delay. - Page 15 (supply unit)) 1 x Protective cover for driveshaft Documentation 1 x Operating manual Carton – (supply unit) 1 x Supply documents For further accessories, such as concrete sealing ring, signalling system ... , refer to ACO K9 online under www.aco-haustechnik.de.
-
Page 16: Product Features
Product description Product features This sub-chapter describes important features of the automatic antiflood protection system Quatrix-K. Short description of the automatic antiflood protection system Quatrix-K The automatic antiflood protection system corresponds to type 3F as per DIN EN 13564 and is intended for use with wastewater with and without faeces. It is designed for installation in frostproof rooms below the backflow level. - Page 17 Product description Table 8: Characteristics of the automatic antiflood protection system General State factory inspectory certificate: No. 7381398-14z Low weight, ready for connection, rapid assembly Small product dimensions; minimal internal incline, 12 mm drop in height Maintenance-friendly by large maintenance/cleaning opening High chemical resistance of all components;...
-
Page 18: Illustration Of Components
Product description Illustration of components The following illustration shows design and position of single plant components. Descriptions of the following chapters can be easily assigned. 1 = Housing 8 = Emergency seal lever 14 = Marking of flow direction 2 = Operating seal 9 = Control ready to plug in 15 = Cover fixation with discs with Euro plug 1.5 m line... - Page 19 Product description 11 12 10 = Emergency seal lever 1 = Housing 17 = Emergency seal 2 = Operating seal 11 = Sealing between housing 18 = Outlet socket and intermediate section 3 = Driveshaft 19 = Turnover board for 12 = Sealing between top optional surface 4 = Actuator of operating...
-
Page 20: Control
Product description Control This sub-chapter holds detailed information on the control and its operating mode. 4.4.1 Short description of control The control of the automatic antiflood protection system Quatrix-K is a separate component and is connected to the backflow stop with a connection cable. It is used for automatic backflow detection. -
Page 21: Overview On Operating And Display Elements
Product description 4.4.2 Overview on operating and display elements The following illustration shows control structure and position of individual operating and display elements. 1 = LED 1 4 = LED 4 7 = Buzzer Display of operating Display of collective fault voltage (green) signal (red) 2 = LED 2... -
Page 22: Operating Elements
Product description LED 2: Display of backflow (red): If there is no backflow, the LED is out. In the case of backflow, the LED lights up permanently. LED 3: Display of operating seal (yellow) If operating seal stands and is opened, the LED is out. If the operating seal is closed, the LED lights up permanently. -
Page 23: Audible Alarm
Product description Button 2: Test In normal operation Press once: Closing of operating seal The operating seal is closed by first operation of button. Press twice: Opening of operating seal The operating seal is opened again by pressing the button twice. In stop mode Press once: Wake up With the first pressing of the button, the control is woken up for... -
Page 24: Accumulator
Product description In the case of motor/drive faults, the warning signal sounds every second. In the case of an accumulator fault (defective), the warning signal sounds every 2 seconds. In case of an exhaustively discharged/defective accumulator or a defective fuse, the buzzer cannot be switched off, as an intervention must take place. - Page 25 Product description Accumulator check The accumulator is checked permanently for too high charging voltage (accumulator missing, fuse defective, accumulator defective) and low voltage (cell defective, cell of accumulator discharged). Fault signal is carried out in two stages: First stage: The accumulator loses capacity, but is still fully functioning: The red LED 4 (4) flashes every 8 seconds.
-
Page 26: Fuses
Product description 4.4.7 Fuses CAUTION If the accumulator fuse must be exchanged, this may only be carried out by an electrician. Accumulator fuse The accumulator fuse safeguards the fuse against reverse polarity of the accumulator. If the fuse responds, cabling of the accumulator must be checked and a new fuse be inserted. -
Page 27: Functional Principle
Product description Functional principle This sub-chapter describes the function of the automatic antiflood protection system in normal operation and in the case of mains voltage failure: 1 = LED 1 6 = Button 2: test 11 = Pressure hose Display of operating voltage (green) 2 = LED 2 7 = Buzzer... -
Page 28: Function In Normal Operation
Product description 4.5.1 Function in normal operation In normal operation mains voltage persists, the green LED 1 (1) lights up permanently and the buzzer is out. The operating seal (8) and the emergency seal (9) are opened. Arriving wastewater from drainage objects (WC, shower, washing basin) can drain off unobst- ructedly. -
Page 29: Emergency Seal
Product description 4.5.3 Emergency seal The emergency seal (9) renders additional safety. It can be locked manually by operating the emergency seal lever (12). Function of the emergency seal Emergency seal opened Emergency seal opened: The emergency seal is opened if the emergency seal lever is drawn up to its stop in the direction of the electric motor. -
Page 30: Operational Readiness With Mains Voltage Failure
Product description 4.5.4 Operational readiness with mains voltage failure This sub-chapter holds information on the functionality of the automatic antiflood protection system in the case of mains voltage failure. Arrangement in flow diagram All functions of normal Operating seal can be Control can be operation are kept for opened, control... -
Page 31: Manual Switching-Off Of Control
Product description Automatic switching-off After approx. 30 h in the stop mode, the control switches off automatically, while the operating seal (6) remains closed. This function prevents damage to the accumulator by exhaustive discharge. If mains voltage is again available, the control changes automatically to normal operation. -
Page 32: Manual Operation Of Operating Seal
Product description 4.5.6 Manual operation of operating seal Manual operation of operating seal A manual opening/closing of the operating seal is possible by turning the driveshaft with the help of the protective cover, alternatively with a hexagon socket wrench (12 mm) After commissioning, the electric motor must be dismantled from the housing. - Page 33 Product description 4.5.7 LED displays and buzzer sound matrix With flashing LED 1, the following modes are carried out in accumulator operation: LED 1 LED 2 LED 3 LED 4 Buzzer Control condition Measures Connect control to mains During long-lasting mains Control off: voltage failure, control switches No backflow monitoring...
-
Page 34: Suggested Installation
Product description Suggested installation Electric control device, ready to plug in (230V, 50 Hz) Quatrix-K automatic antiflood protec- tion system In situ fixation of backflow stop, e. g. by brackets Fig. 5: Suggested installation Automatic antifl ood protection system for installation in above ground pipes Electric control device, ready to plug in (230V, 50 Hz) Covering turnover board for optional surface,... -
Page 35: Type Plate
CE mark as proof for conformity to standard Name and registrated address of the manufacturer Number of the European standard Product type Nominal width Accessories For further accessories as concrete sealing ring, signalling plant, refer to ... ACO K9 online under www.aco-haustechnik.de. -
Page 36: Technical Data
Technical data Technical data This chapter holds information on technical data of the backflow stop and the respective control. Quatrix-K automatic antiflood protec- tion system for above ground pipes Please take all important dimensions of the backflow stop from the following illustration. Fig. - Page 37 Technical data Quatrix-K automatic antiflood protec- tion system with shaft system Please take all important dimensions of the backflow stop from the following illustration. 360x300 Fig. 9: Dimensions Table 10: Dimensions Nominal Dimensions Recess Weight width H min H max [mm] [mm] [mm]...
-
Page 38: Data Of Control
Technical data Data of control In the following table, specifications of control are described. Table 11: Specifications of control Specifications Werte Frequency 50/60 Hz +/- 10% Control voltage 230 V/AC/50 Hz Max. connection power Pmax = 4.5W (operation); Po = ca. 1.5W (readiness) Internal accumulator 12V, 1.2Ah Protection type... -
Page 39: Installation
Installation Installation This chapter holds information on installation. The following assembling aids are required: Water level Cutter Drilling machine and rock drill Hammer Screwdriver Vacuum cleaner Crosstip screwdriver Safety during installation During installation works and initial commissioning, the following hazards may occur: BEWARE! Please read the following safety indications thoroughly prior to installation. -
Page 40: Between Installation And Electric Installation
Installation Between installation and electric in- stallation If permanent electric installation and commissioning is not carried out directly after installation of the backflow stop, the electric pack (control, electric motor and control hose) must be stored safely, chapter 3.2. During the period between installation and commissioning, the operating seal and the emergency seal must be opened in order to discharge accumulating... -
Page 41: Sanitary Installation
Installation Sanitary installation 6.3.1 Installation in the above ground pipeline The automatic antiflood protection system must be accessible at any time for operation and maintenance. Working steps: Assemble backflow stop exposed, e. g. at wall in local shaft. Insert backflow stop in flow direction and align horizontally CAUTION: Do not install backfl... -
Page 42: Installation In The Base Plate (With Shaft System)
Installation 6.3.2 Installation in the base plate (with shaft system) Working steps: Apply subbase (e. g. sand) to ground. Insert backflow stop in flow direction and align horizontally. CAUTION: Do not install backfl ow stop tilted - neither sidewards nor towards front or back. - Page 43 Installation Upon requirement: Mount sealing flange (art. no. 620382) for sealing in water-impermeable concrete on intermediate section. In order to achieve min. overlap or shortfall, the sealing flange can be mounted in the different grooves stepwise ( chapter 4.6, fig.7 and 5.2, fig.
- Page 44 Installation Before the tile covering is laid, insert turnover board Insert O-ring in upper groove Grease O-ring, before turnover board is inserted. Turnover board top face: plastic cover. Turnover board underside: suitable for tile covering. Fill joint around top section and floor covering with permanently elastic mass.
-
Page 45: Electric Installation
Installation Electric installation The following illustration surveys the in situ prerequisites and the electrical works which are described in more detail in the following chapters. 1 = Fixation plate for wall 4 = Output potential-free 8 = Connection motor supply mounting contact for connection to cable (by means of... -
Page 46: Assembly Of Control
Installation 6.4.1 Assembly of control For the mounting of the control (IP56), a floodproof and frostfree wall surface of approx. W x H = 150 x 300 mm is required. CAUTION The control must be mounted in such a way that all signals are registrated by the plant user. -
Page 47: Assembly Of Electric Motor
Installation 6.4.2 Assembly of electric motor The elecric motor (7) is included in the scope of supply of the electric pack. The supply cable (5) is 5 m long and connected to the electric motor at our works. Connection is in accordance with protection type IP68. -
Page 48: Connection Of Pressure Hose
Installation 6.4.4 Connection of pressure hose The pressure hose (6) is included in scope of supply and is 5 m long. CAUTION The pressure hose (6) must be laid permanently rising and frostproof, as condensation water could affect its function. Keep screw cap (11) for maintenance/functional test. - Page 49 When configurating the contacts, pay attention that a max. current of 500mA is not exceeded. For further accessories, such as signalling plant, refer to ... ACO K9 online under www.aco-haustechnik.de. Connection of fault signal contacts Connect component in the connecting box of the control ( chapter 5.3.1)
-
Page 50: Commissioning And Operation
Commissioning and operation Commissioning and operation This chapter holds information on correct commissioning and current operation of the product. Safety during commissioning and operation During commissioning and operation, the followings hazards may occur: BEWARE! The following safety indications must be read thoroughly prior to commissioning and operation. -
Page 51: Initial Commissiong
Commissioning and operation Initial commissiong This chapter describes prerequisites for initial commissioning of the automatic antiflood protection system and handover to the user. 7.2.1 Prerequisites, presence and realisation Prerequisites for the initial commissioning: All sanitary and electrical works are finished, chapter 6 . -
Page 52: Programme Start
Commissioning and operation 7.2.2 Programme start In the following, the programme start during commissioning is described: Insert Euro plug in power socket Monitor if programme start, described below, is carried out Display of operating voltage, the green LED 1 lights up permanently Accumulator check for 15 sec., the red LED 4 flashes during this time if the accumulator is nearly discharged, the reference run starts as soon as the accumulator has reached nominal voltage in charging operation. -
Page 53: Check Of Backflow Detection By The Control
Commissioning and operation 7.2.5 Check of backflow detection by the control Loosen spigot nut (1) from the hose screw connection (2) at the cover Pull off pressure hose (3) and loosen spigot nut (1) from pressure hose Fit screw cap (4) to hose screw connection (2) and connect with spigot nut in an airtight manner Immerse pressure hose approx. -
Page 54: Tightness Test
Commissioning and operation 7.2.6 Tightness test Performance: Close operating seal, as described in manual ( chapter 7.2.5) Close emergency seal (1) chapter 4.5.3) Remove locking screw from test connection (2) Insert test funnel (3) Fill in clear water up to upper edge of test funnel (100 mm) Observe water level for 10 min. - Page 55 Commissioning and operation Analysis of tightness test: If less than 500 ml must be reple- nished within 10 min., the tightness test was passed. Tightness test can be finished. If more than 500 ml must be reple- nished within 10 min., the operating seal and the emergency seal must be checked for damages and be replaced, if required.
-
Page 56: Hand Over The Automatic Antiflood Protection System To The User
Commissioning and operation Remove test funnel and screw in test screw. 7.2.7 Hand over the automatic antiflood protection sys- tem to the user Handover should be carried out as follows: 1. Explain operating mode of automatic antiflood protection system to user 2. - Page 57 Commissioning and operation...
-
Page 58: Operation
Commissioning and operation Operation This chapter contains information on current operation of the product. CAUTION The automatic antiflood protection system may only be operated in accor- dance with its intended use, chapter 2.1 . The automatic antiflood protection system works automatically. Works required during operation are limited to: Monthly check by the user ( chapter 8.3.1, 8.3.2) -
Page 59: Maintenance
Only such works as described in this manual may be carried out by the user. All further works require comprehensive expert knowledge as well as a big deal of experience in handling automatic antiflood protection systems. This lies in the ACO service's responsibility. -
Page 60: Manual
Maintenance Manual ACO recommend to compile a manual in which the following data and information can be entered: Data of regular inspection and maintenance works Faults and fault causes occurred, measures taken Data of repair and servicing works carried out Data of tests carried out Compiling a manual offers many advantages, e. -
Page 61: Maintenance Plan For The Expert
Maintenance Maintenance plan for the expert The automatic antiflood protection system must be serviced every 6 months by specia- lists. During the maintenance, no wastewater may be fed into the backflow stop. CAUTION For a safe maintenance with subsequent commissioning, the following works must be carried out in line with the sequence indicated. - Page 62 Maintenance Cleaning and care of components Clean and check cover sealing (1) as well as operating seal and emergency seal (2), replace if required Then, grease sealings thoroughly. Clean driveshaft (3) and actuator of operating seal (4) thoroughly and check for damages, replace if required.
- Page 63 Maintenance Assembly of components Insert operating seal (6) and emergency seal (7) in housing. Pay attention to correct seating of sealings, it must be possibe to open the flaps in flow direction. Apply cover (8) to housing. Adjust lever for emergency seal verti- cally, to enable lever to slide in guide (9.) Tighten screw joint of cap nuts in sequence indicated (10) (fastening...
-
Page 64: Fault Clearance
All further works comprise comprehensive expert knowledge as well as a big deal of experience in the handling of automatic antiflood protection system. This comes under ACO service's responsibility. Electricity hazards Have works at the electrical equipment carried out by an electrician BEWARE Contact with wastewater containing faeces. -
Page 65: Fault Finding
Fault clearance, repair Fault finding The following table helps detecting fault causes and taking required measures. Table 18 : Fault finding Fault Cause Measure Expert required chapter Fault signals at control during mains operation and accumulator operation Accumulator fault LED 4 flashes red every Accumulator not Connect accumu- 5.3.1... -
Page 66: Repair, Fault Clearance And Spare Parts
Pressure hose defective Replace pressure hose Pressure sensor in control Replace control defective Repair, fault clearance and spare parts For repair works, fault clearance and spare parts ordering, please contact ACO Service chapter 1.1, mentioning the original type plate data. -
Page 67: Decommissioning And Disposal
Decommissioning and disposal Decommissioning and disposal This chapter holds information on correct decommissioning and disposal of backflow stop. 10.1 Safety during decommissioning and disposal During decommissioning and disposal of automatic antiflood protection system, the following hazards may occur: WARNING The following safety indications must be read thoroughly prior to decommissioning and disposal. -
Page 68: Putting The Automatic Antiflood Protection System Out Of Service
Prerequisite: - Procurement of housing cover for cleaning pipe (without locking) ACO K9 online under www.aco-haustechnik.de. CAUTION Information on fastening torque during assembly of cleaning pipe cover chapter 8.4). Sequence of stopping – retrofit to cleaning pipe: 1. -
Page 69: 10.4 Disposal
Decommissioning and disposal Sequence of stopping - dismantle automatic antiflood protection system: 1. Pull Euro plug of control out of power socket; make sure it cannot be re-inserted. 2. Switch off control manually ( chapter 4.5.5) 3. Dismantle pressure hose and motor supply cable from control 4. -
Page 70: Attachment 1: Conformity Declaration
Attachment 1 Attachment 1: Conformity Declaration ACO automatic antiflood protection system Quatrix-K, for above ground pipes, for installation in the base plate The manufacturer: ACO Passavant GmbH Ulsterstraße 3 36269 Philippsthal herewith declares that the plants: Automatic antiflood protection system... -
Page 71: Operator Manual
Operator manual Period from Inspection and maintenance works Works Date Signature... - Page 72 Operator manual Period from Repair and servicing works Works Date Signature...
- Page 73 Operator manual Period from Checks Works Date Signature...
- Page 76 ACO H a u s t e c h n i k ACO Passavant GmbH Im Gewerbepark 11c 36457 Stadtlengsfeld Tel.: + 49 (0) 3 69 65/81 9 -0 Fax: + 49 (0) 3 69 65/81 9 -3 61 www.aco-haustechnik.de...
Need help?
Do you have a question about the Quatrix-K 620368 and is the answer not in the manual?
Questions and answers