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EN INSTALLATION, OPERATION, MAINTENANCE AND SYSTEM MANAGEMENT MANUAL...
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MODEL CODE give dependable and safe service and to provide comfort in RTQ 953 20008950 the home for many years to come. Arrange for your boiler to be RTQ 1074 20011304 serviced regularly by an authorised Technical Assistance Service .
GENERAL INFORMATION GENERAL INFORMATION GENERAL INFORMATION Do not touch the boiler while barefoot or wet. Never clean or service the boiler without first disconnect- General Safety Information ing it from the mains electricity supply by turning the main power switch and the control panel switch OFF . The boiler is delivered in separate crates.
GENERAL INFORMATION GENERAL INFORMATION Burner 10 Turbulators Flame inspection window with pressure meas- Combustion chamber urement / cooling valve 12 Flue gas exhaust Door 13 Flue gas box Casing 14 Inspection window Central heating return 15 Condensate outlet Safety device fitting Instrument bulb/sensor sockets Central heating flow Flue gas pipes...
GENERAL INFORMATION GENERAL INFORMATION Recommended burners The burners recommended to obtain the best possible perfor- mance from RTQ boilers are: BURNERS Long head * MODEL CODE 1074 1308 1500 1700 2000 2336 RS 100 t.l. 3785303 RS 130 t.l. 3785503 RS 190 t.l.
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GENERAL INFORMATION GENERAL INFORMATION IMPORTANT NOTES FOR BURNER INSTALLATION If you are installing a new boiler but re-using an old burner, Before fixing the burner to the boiler, make sure that: always perform the following checks: − The door opens the right way (see the relevant sections −...
The products are identified by: Serial number plate This is located on the boiler body and specifies the serial num- ber, model, and furnace power. RIELLO S.p.A. Via Ing.Pilade Riello 7 37045 Legnago (VR) - ITALY Data plate Pres. Max esercizio Matricola Max.operating press.
INSTALLATION INSTALLATION 2 INSTALLATION THE CASING PANELS complete with assembly accessories (2 packs). Unpacking the product RTQ steel boilers come in 2 separate crates: BOILER BODY CRATE to which is attached the documentation envelope (A) containing: − Instruction manual; − Data label (to be applied to the casing on completion of the installation);...
INSTALLATION INSTALLATION Place of installation Installation in older systems and systems requiring modernisation RTQ steel boilers must be installed in a dedicated boiler room, with adequately sized vents, in compliance with applica- When installing these boilers in old systems or systems requiring ble laws and standards.
INSTALLATION INSTALLATION Below is given the hydraulic diagram: Central heating and domestic hot water production Boiler HOT WATER SYSTEM SYSTEM OUTLETS DELIVERY RETURN Central heating system manifolds Disconnect valves System pumps Non-return valves Automatic vent valve Boiler safety valve Boiler drain cock Storage cylinder safety valve 10 System filling cock CH expansion vessel...
INSTALLATION INSTALLATION 2.8 Hoses should also be fixed to the floor and The stack must guarantee the minimum draught specified suitably protected whenever possible by applicable technical standards, assuming zero pressure at the connection to the flue gas exhaust. Draught at the The flue gas exhaust and stack connection must be made in stack must not exceed 0.2 mbar.
INSTALLATION INSTALLATION 2.10 Changing the direction of door opening − insert a spanner through the slot in the side of the top door mounting bracket and hold the bushing (8) steady; − unscrew the top bolt (6), then remove the bushing (8) and washer (7);...
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INSTALLATION INSTALLATION If it proves difficult to fit the washer (7) or screw the bolt (6) Make sure that the safety bolts (2 and 4) are securely tight- into the bush (8) because the door is not accurately aligned, ened before attempting to open the door. attach a hoist of adequate lifting capacity to the door (see the weights and dimensions table), slightly loosen the fix- −...
INSTALLATION INSTALLATION 2.11 Fitting the insulation and turbulators Fit the insulation over the rear of the combustion chamber first, wrapping it around as shown in the figure. Open the door and remove the insulation. Then fit the insulation over the front.
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INSTALLATION INSTALLATION Hold the insulation in place with the clips provided. Fit the fixing clips on the turbulators and push the turbulators into the flue gas pipes until the clips make contact.
INSTALLATION INSTALLATION 2.12 Earth connection 2.13 Fitting the casing panels A terminal is provided on the front boiler head to connect the − Engage the bottoms of the rear side panels (1) and front boiler body to an efficient earth system. side panels (2) in the bottom rails (3) then hook their top lips over the top rails (4), running between the front and Proceed as follows.
INSTALLATION INSTALLATION 2.14 Preparing for initial startup − the expansion vessel is properly charged; It is essential to perform the following checks before starting up or testing the functioning of your RTQ boiler. In particular, check that: − the protective cardboard sheet (1) has been removed from the ceramic fibre;...
INSTALLATION INSTALLATION − turn the control panel power switch ON and make sure If the safety thermostat trips, the boiler shuts down and a that the green power indicator lights; warning is displayed on the control panel (if present). Proceed as follows to reset the safety thermostat. −...
INSTALLATION INSTALLATION 2.17 Maintenance Turn off the main power switch to the boiler and make sure that the boiler shuts down properly. Regular maintenance is a legal requirement. It is also essen- tial for the safety, efficiency and durability of the boiler. Prop- er maintenance keeps consumption and emissions down, and ensures that the boiler continues to operate reliably over time.
INSTALLATION INSTALLATION If more thorough cleaning is required, remove the flue gas box Make sure that the door is properly adjusted after every cover (5). Fit a new glass fibre seal when fitting the cover again. maintenance operation. Check at regular intervals that the condensate drain (6) is not blocked.
INSTALLATION INSTALLATION 2.19 Troubleshooting FAULT CAUSE SOLUTION − Check the adjustment of the burner Burner badly adjusted (perform flue gas analysis) The boiler becomes dirty very quickly Blockage in stack − Clean the flue gas pipes and stack Burner air intake dirty −...
3 USE − adjust the timer thermostat/s or temperature controller to the desired temperature (~20°C); Putting into service The burner should now ignite and remain in operation until the set temperature is reached. Have ’s Technical Assistance Service start up your If any ignition faults or malfunctions occur, the burner performs boiler for the first time.
Temporary shutdown Preparing for extended periods of disuse If you need to shut down the system for a short period, proceed If the boiler is not going to be used for an extended period of as follows. time, perform the following operations: −...
Maintenance Please remember that THE PERSON RESPONSIBLE FOR SYSTEM MAN- AGEMENT MUST ENSURE THAT PROFESSIONALLY QUALIFIED HEATING ENGINEERS UNDERTAKE PERIODIC MAINTENANCE AND COMBUSTION EFFICIENCY MEASUREMENTS. ’s Technical Assistance Service is qualified to satisfy these legal requirements and can also provide useful information on MAINTENANCE PROGRAMMES designed to guarantee: −...
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RIELLO S.p.A. 37045 Legnago (VR) - Italy Tel. 0442630111 - Fax 044222378 - www.riello.it The manufacturer strives to continuously improve all products. Appearance, dimensions, technical specifications, standard equipment and accessories are therefore liable to modification without notice.