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Festo SBRD Manual

Festo SBRD Manual

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Camera System
SBRD
Manual
8077991
2017-11
[8077993]

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Summary of Contents for Festo SBRD

  • Page 1 Camera System SBRD Manual 8077991 2017-11 [8077993]...
  • Page 2 Text designations: • Activities that may be carried out in any order 1. Activities that should be carried out in the order stated – General lists è Result of an action/References to more detailed information Festo – SBRD-EN – 2017-11 –...

  • Page 3: Table Of Contents

    ............Design and mode of operation of the SBRD camera system .
  • Page 4 ........... . Festo – SBRD-EN – 2017-11 – English...

  • Page 5: Information Regarding This Description

    This description contains general basic information on mounting, installation and operation of the cam­ era system. Further information on commissioning, parameterisation and diagnostics can be found in the help system of the software package and at è www.festo.com/sp. Type Title...

  • Page 6: Product Specific Terms And Abbreviations

    I/Os and job parameters used. Logic 0, logic 1 Status of the input or output: logic 0 = 0 V, logic 1 = 24 V. (factory setting, logical status è Section 3.1.3). Festo – SBRD-EN – 2017-11 – English...
  • Page 7 Tool Tools determine selected characteristics in a photo. Extensible markup language; Markup language for representation of hierarchically structured data in the form of text data Tab. 1 Product-specific terms and abbreviations Festo – SBRD-EN – 2017-11 – English...

  • Page 8: Safety

    – Before mounting and installation work, switch off supply voltage. Only switch on the supply voltage again when mounting and installation work are complete. – The product can generate high frequency malfunctions, which may make it necessary to implement interference suppression measures in residential areas. Festo – SBRD-EN – 2017-11 – English...

  • Page 9: Intended Use

    Safety Intended use The SBRD camera system is intended for installation in a machine or automated system. It is used to analyse parts for quality and position, detect their rotational position, pick & place, measuring, reading of bar codes and data matrix codes (1D and 2D codes), reading of plain text (optical character recognition).

  • Page 10: Further Information

    Further information Further information • Accessories è www.festo.com/catalogue. • Spare parts è www.festo.com/spareparts. Festo – SBRD-EN – 2017-11 – English...

  • Page 11: System Overview

    3.1.3 Functional principle The SBRD-Q controller actuates the connected camera heads to take pictures. The pictures taken are transmitted and evaluated in the SBRD-Q controller, depending on the current operating mode and the settings of the current job. The results of the evaluation are then output.

  • Page 12: Variants

    An evaluation can now be performed. Variants SBRD-Q controller The SBRD-Q controller is a compact evaluation unit with degree of protection IP 20. Up to 2 cameras of the SBPB model series can be connected to the device. Fig. 3.1...
  • Page 13 • SD memory card slot SBPB camera head The SBPB camera heads are intended for image acquisition within the SBRD camera system. The ca­ mera heads are optimised for use in an industrial environment. The product is available with image sensors as colour and monochrome variants in various resolutions.
  • Page 14 Tab. 3.2 Order code NEBC connecting cables The NEBC connecting cable is a cable with 2 different connection sides (type A, type B 3.0 micro, each USB compatible) for connecting the SBRD-Q controller to the SBPB camera heads. Fig. 3.3 NEBC connecting cables...

  • Page 15: Software Packages

    System overview Software packages The FFT software (Festo Field Device tool) and the CCS (Camera Configuration Studio) are used for com­ missioning and operation. Note Minimum requirements that the PC must fulfil in connection with the software packages are described in the Help of the respective software package.

  • Page 16: Assembly

    • Avoid contamination. Work in a clean environment. • Do not touch the inside of the camera, lens elements or glass surfaces. Note Connect to the product only devices approved by Festo. In mixed operation, there is the danger of electric destruction. Note Camera connection is sensitive to electrostatic discharges.

  • Page 17: Mounting Of The Camera System

    • Do not use narrow cable binders for mounting, as otherwise the internal structure of the cable can be damaged. • Secure plug connector at SBRD-Q controller and at the SBPB camera head so it will not be accident­ ally unplugged or loosened (e.g. through vibration).

  • Page 18: Dimensions Of Sbrd Camera System

    SBAM-C6-A2-AF Swivel mounting Swivelling and adjustable mounting for attachment of the camera heads using dovetail system. Tab. 4.1 Adapter kits for mounting Dimensions of SBRD camera system 4.2.1 SBRD-Q controller Fig. 4.1 Dimensions Festo – SBRD-EN – 2017-11 – English...

  • Page 19: Sbpb Camera Head

    Assembly 4.2.2 SBPB camera head Lens not included in the scope of delivery Optical axis Fig. 4.2 Dimensions Please use the Support Portal è www.festo.com/sp for further information about dimensions. Festo – SBRD-EN – 2017-11 – English...

  • Page 20: Installation

    In accordance with EN 60204-1: Electrical safety is ensured in case of emergency by switching off the electrical energy to all or part of the installation. Emergency off is to be used where a risk of electric shock or other electrical risk exists. Festo – SBRD-EN – 2017-11 – English...

  • Page 21: Selecting The Power Pack

    Simple 24 V transformers with rectifier and filter capacitor achieve output voltages of 28 V and more at low load. Proper operation is guaranteed only if the permitted operating voltage range is not exceeded è Technical data in Appendix A.1. Festo – SBRD-EN – 2017-11 – English...

  • Page 22: Electrical Connections

    Damage to components. • Ensure compliance with the permissible operating voltage range è Technical data, Chapter A.1. The power supply is brought to the X1 port through the 4-pin plug labelled 24 V DC. Festo – SBRD-EN – 2017-11 – English...

  • Page 23: Connecting The Ethernet Interface

    This places a corresponding load on the network between the PC and system. A direct connection is therefore preferable. • Ensure that corresponding band widths and an optimal network structure are available. • Comply with necessary system requirements. Festo – SBRD-EN – 2017-11 – English...

  • Page 24: Connecting The Camera

    Connections: 2x RJ45 plug. 5.2.3 Connecting the camera – Use only the cable and accessories approved by Festo è Tab. 3.3, Tab. 5.1. – Do not install any further USB accessories (angle cable adapter, extension cable, hub, etc.) between camera and controller.

  • Page 25: Commissioning

    Data exchange with PC software 10002 Device search with PC software (Multicast) 44818 EtherNet/IP 1) Standard setting of the camera system Tab. 6.1 Ports to be enabled for software packages and fieldbus protocols Festo – SBRD-EN – 2017-11 – English...

  • Page 26: Selection Of The Evaluation Mode

    Then the device starts immediately with the next inspection. Hinweis All SBPB camera heads connected to the SBRD-Q controller and configured in the current job are star­ ted through a common trigger signal. Possible trigger signals are: –...

  • Page 27: I/O Process With Triggered Evaluation Mode

    Acceptance of the I/O signals by a higher-order controller can be accomplished with the rising edge of the ready for operation signal è Fig. 6.1. Note Simplified representation of the signal processes. These contain no jitter, run times or system-related delays. Festo – SBRD-EN – 2017-11 – English...

  • Page 28: I/O Process With Free Wheel Unit Evaluation Mode

    The signal process with standard settings of the job parameters in the free wheel unit evaluation mode could appear as follows: Fig. 6.2 Free wheel unit evaluation mode - signal process with standard settings Festo – SBRD-EN – 2017-11 – English...
  • Page 29 Acceptance of the I/O signals by a higher-order controller can be accomplished with the rising edge of the ready for operation signal. Note Simplified representation of the signal processes. These contain no jitter, run times or system-related delays. Festo – SBRD-EN – 2017-11 – English...

  • Page 30: Connection To Higher-Order Controller

    Chapter 6.3.1 ff. Logical status of inputs/outputs Some I/O signals can be configured with the CCS software è Job Navigator step 6 Configure I/O, selec­ tion Digital inputs or Digital outputs. Festo – SBRD-EN – 2017-11 – English...

  • Page 31: General Information On Use Of Inputs

    Function assignment Connections and interfaces of the SBRD-Q controller can be equipped with almost any assignment of functions. Configuration is made through the CCS (Camera Configuration Studio) software è In Job Navigator step 6 Configure I/O, selection Digital inputs or Digital outputs. The configuration is stored in the respective job.
  • Page 32 As soon as the job has been loaded, the ready for operation output signals logic 1 again. Trigger signals for an inspection are now accepted. Note When a job has been loaded, the inspection results and the related flag words are reset. Fig. 6.3 Signal process: apply inputs – switch job Festo – SBRD-EN – 2017-11 – English...

  • Page 33: Use Of The Ethernet Interface With Telnet

    Specific memory addresses can be read and written, while some can only be read or written è Tables in the appendix A.3. Festo – SBRD-EN – 2017-11 – English...
  • Page 34 6. Program the device to be coupled in order to access data of the camera system. Note Contact Festo Service if the S7 module end is used. General information on inputs is found in Chapter 6.4.1. The available memory addresses and functions are located in the appendix A.3.
  • Page 35 This permits fast reconnection if a connection is interrupted. If an attempt is made to build up more than 10 connections, the following error message results: –6 ERROR: maximum number of connections reached After this message, the connection is ended. Festo – SBRD-EN – 2017-11 – English...

  • Page 36: Telnet Commands

    Up to 64 characteristic values can be read out with this command. The characteristic names must be specified between square brackets or quotation marks and separated by commas: RNV [name 1], [name 2], [name 3], … Festo – SBRD-EN – 2017-11 – English...
  • Page 37 If several characteristic names are identical, the value of the first characteristic whose name matches is output. RDO – Read Data Output RDO [name of the protocol-based I/O] Outputs the values of the corresponding protocol-based I/O. Festo – SBRD-EN – 2017-11 – English...
  • Page 38 If the configuration mode is ended, the device changes into the job with this job number. – The device is ready for operation: ready for operation output signals operational readiness. Festo – SBRD-EN – 2017-11 – English...

  • Page 39: Messages And Error Descriptions

    ERROR One or more feature – One or more name(s) in the RNV (read name(s) not valid name value) command are invalid. –56 ERROR Read data output – (-Other-) Error in protocol-based I/Os Festo – SBRD-EN – 2017-11 – English...

  • Page 40: Use Of The Ethernet Interface With Telnet Streaming

    – Telnet streaming function is activated. – Selected job includes Telnet protocol-based I/O. – Telnet protocol-based I/Os are configured for automatic output (streaming). Note With the CCS software, protocol-based I/Os can be added to a job and configured. Festo – SBRD-EN – 2017-11 – English...

  • Page 41: Use Of The Ethernet Interface With Telnet Xml

    Specific memory addresses can be read and written, while some can only be read or written è Tables in the Appendix A.3. Festo – SBRD-EN – 2017-11 – English...
  • Page 42 <CommandResultText>SBRD-Q: no authentication required.</Com­ mandResultText> </Camera> Note The inputs in the Telnet might possibly not be visible. Activate the so-called Local Echo in the Telnet. Corresponding information can be found in the Telnet program help. Festo – SBRD-EN – 2017-11 – English...
  • Page 43 The attempt to build up more than 10 connections with the camera system results in the following message: <Camera> <CommandResultCode>–6</CommandResultCode> <CommandResultText>ERROR: maximum number of connections Reached </CommandResultText> </Camera> After this message, the connection is ended. Festo – SBRD-EN – 2017-11 – English...
  • Page 44 Outputs the current value of the specified flag word address as text è Appendix A.3. Note With the Telnet XML function, only 1 address can be read out. Read out the flag word address RFW 153 <Camera> <DataResult_RFW>10</DataResult_RFW> </Camera> Festo – SBRD-EN – 2017-11 – English...
  • Page 45 è Job Navigator, step 6, Configure I/O, selection result flag words. • Preferably use meaningful brand names. Note If several characteristic names are identical, the value of the first characteristic whose name matches is output. Festo – SBRD-EN – 2017-11 – English...
  • Page 46 The IMAGE command is allowed only in the evaluation modes triggered and free wheel unit. The command performs a complete evaluation. The inspection results and characteristics are entered at the corresponding flag word addresses. Festo – SBRD-EN – 2017-11 – English...

  • Page 47: Notes For Operation

    Exceeding the permitted temperature range is detected through the internal electronics and results in an error status. Caution A further temperature rise above this point can result in uncontrolled malfunctions. • Comply with permissible temperature range è Technical data A.1. Festo – SBRD-EN – 2017-11 – English...

  • Page 48: Diagnostics And Error Handling

    è Help for CCS. – Run LED, Error LED, Net LED, Mod LED, Speed LEDs and Link/Traffic LEDs on the connection side of the SBRD-Q controller (è Fig. 5.1) provide the information listed in the following section: 7.1.1 Status indication Optical display of the operating statuses is through status LEDs.
  • Page 49 Diagnostics and error handling Speed LED Status Description Speed ETH connection 1 Gbit/s LED illuminates green 100 Mbit/s LED is off 10 Mbps LED flashes Speed LED Tab. 7.3 Speed LED, connections X8 and X10 Festo – SBRD-EN – 2017-11 – English...
  • Page 50 LEDs. Link/Traffic LED Status Description ETH connection No link LED is off Link LED illuminates green Traffic LED flashes Link/Traffic LED Tab. 7.4 Link/Traffic LED, connections X8 and X10 Festo – SBRD-EN – 2017-11 – English...

  • Page 51: Error Handling

    Power supply not constant or • Secure power supply as output of the power supply unit specified. is not sufficient. • Use power supply unit with sufficient cable reserve. • Check parallel consumers. Festo – SBRD-EN – 2017-11 – English...
  • Page 52 CCS software cannot make Network is blocking the data • Make sure that the router a connection to the camera traffic. passes on the multicast system. address 239.255.2.3. If necessary, ask the system administrator. Festo – SBRD-EN – 2017-11 – English...
  • Page 53 Cause not recognisable • Reset device. Switch power supply off and back on. Windows error message Too little virtual memory free • Comply with system requirements è Help for CCS. Tab. 7.5 Error handling Festo – SBRD-EN – 2017-11 – English...

  • Page 54: Cleaning And Maintenance

    • Switch off operating voltage for cleaning. • Clean the lens in case of contamination or deposits: with a soft cloth and gentle cleaning agents. • Clean device as necessary. Cleaning agents include all non-abrasive media. Festo – SBRD-EN – 2017-11 – English...

  • Page 55: Siemens Star

    Technical appendix Siemens star Fig. A.1 Siemens star The Siemens star depicted here is a helpful template for rough focusing. Festo – SBRD-EN – 2017-11 – English...

  • Page 56: A Technical Appendix

    Information on the switching level Logic 1:  8 Switching logic inputs PNP (positive switching) Digital inputs, status indication Digital inputs, permissible length of < 30 the connecting cable 1) For inputs with integrated pull-up resistor Festo – SBRD-EN – 2017-11 – English...
  • Page 57 Exclusively communication with camera Camera interface, connection type 2x socket Camera interface, connectors USB compatible 3.0 type A Information on the camera interface Use only the cables shown by Festo as accessories è www.festo.com/catalogue. Ethernet interface Ethernet interface, protocol TCP/IP Ethernet interface, function...
  • Page 58 [CRC] PWIS criterium PWIS-free in accordance with FN 942010 Materials/other Information on housing materials PA6 reinforced PA6-GB20, GF10/LG-K2 Note on materials RoHS-compliant 1) For inputs with integrated pull-up resistor Tab. A.1 Technical data Festo – SBRD-EN – 2017-11 – English...
  • Page 59 Screw-type lock Number of digital inputs Switching input Optocoupler Logic 0:  1 V Switching level Logic 1:  5 V … 24 V Min. input resistance [kOhm] 3 Voltage range Max. 30 Festo – SBRD-EN – 2017-11 – English...
  • Page 60 2,000 ms 10,000 ms 999 ms Pixel size [mm] 0.0053 0.0045 0.00345 Binning factor – Sub-sampling factor – 2, 4, 6, 8, 16 Materials/other Information on materials – housing Wrought aluminium alloy, anodised Festo – SBRD-EN – 2017-11 – English...
  • Page 61 Controller side Design Corner Connection type Plug connector Cable outlet Straight Connection technology USB compatible 3.0 type A Number of pins/wires Assigned pins/wires 1) Corrosion resistance class CRC in accordance with Festo standard 940070 Festo – SBRD-EN – 2017-11 – English...
  • Page 62 Note on materials RoHS-compliant, halogen-free Degree of contamination Corrosion resistance class Materials/design Cable sheath material Cable sheath colour Black 1) Corrosion resistance class CRC in accordance with Festo standard 940070 Tab. A.3 Technical data Festo – SBRD-EN – 2017-11 – English...

  • Page 63: Error Messages

    Excess current error: Max. allowed current at the outputs has been exceeded. Power supply error: Voltage supply at X5 is not present. 1) Error can be configured Tab. A.4 Error messages Festo – SBRD-EN – 2017-11 – English...

  • Page 64: Address Table For Telnet And Telnet-Xml

    Read/ Value Comments Write Type Ready for operation Uint16 Output result OK Uint16 Output result not OK Uint16 Output result correctly oriented Uint16 Output result incorrectly oriented Uint16 Configuration mode Uint16 Warning Uint16 Festo – SBRD-EN – 2017-11 – English...

  • Page 65: Quick Access To Input And Output Register

    Version of the major Uint16 For example, Version 3.2.0.9: firmware high byte = 3, low byte = 2 Version of the minor Uint16 For example, Version 3.2.0.9: firmware high byte = 0, low byte = 9 Festo – SBRD-EN – 2017-11 – English...

  • Page 66: System Time Of The Device

    0 to 20 Parts type 13 Uint16 0 to 20 Parts type 14 Uint16 0 to 20 Parts type 15 Uint16 0 to 20 Tab. A.10 Overall tolerance of the type in the current job Festo – SBRD-EN – 2017-11 – English...

  • Page 67: Basic Results Of The Last Test

    With trigger signal the image Time – seconds of Uint16 With trigger signal the image Processing time Uint16 Processing time of the part in ms from trigger signal, up to max. 32 s Festo – SBRD-EN – 2017-11 – English...

  • Page 68: Freely Usable Flag Words (Not Remanent)

    Addressing of the cameras is summarised in sections. The sections begin with flag word 1000 and are each offset by 500. – Section of the 1st camera begins with 1000. – Section of the 2nd camera begins with 1500. Festo – SBRD-EN – 2017-11 – English...

  • Page 69: Characteristics - Results Of The Last Test

    If a very large negative number is a result of the characteristic, calculation of the characteristic probably failed. A query of the Valid-Flag is unnecessary. Festo – SBRD-EN – 2017-11 – English...
  • Page 70 Example for the section of the first characteristic values from flag word 10000. Example: 0.99 is stored as 9900. Tab. A.14 Characteristics – results of the last test Festo – SBRD-EN – 2017-11 – English...

  • Page 71: Job Parameter

    Technical appendix The available characteristics depend on the job and the firmware version of the device. Note Contact your regional Festo contact person if you have technical questions è www.festo.com. A.3.11 Job parameter Name Read/ Value Type Allowed Values Write è...
  • Page 72 Copyright: Festo AG & Co. KG Ruiter Straße 82 73734 Esslingen Germany Phone: +49 711 347-0 Fax: +49 711 347-2144 Reproduction, distribution or sale of this document or communica­ E-mail: tion of its contents to others without express authorization is service_international@festo.com...

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