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REXON DC3550A Instruction Manual

355 mm metal cutter
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355 MM METAL CUTTER
DC3550A
INSTRUCTION MANUAL
1

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Summary of Contents for REXON DC3550A

  • Page 1 ® 355 MM METAL CUTTER DC3550A INSTRUCTION MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Product Specifications ................Power Tool Safety ..................Metal Cutter Safety ..................Electrical Requirements and Safety ............Tools Needed for Assembly ............... Carton Contents ..................Know Your Metal Cutter................Assembly and Adjustments ............... Operation ....................Maintenance ....................Troubleshooting Guide ................

  • Page 3: Power Tool Safety

    POWER TOOL SAFETY GENERAL SAFETY INSTRUCTIONS 8. USE THE RIGHT TOOL. Don’t force the tool or attachment to do a BEFORE USING THIS POWER TOOL job for which it is not designed. Safety is a combination of common sense, staying alert and knowing how 9.
  • Page 4 16. NEVER STAND ON TOOL. 22. USE A DUST COLLECTION Serious injury could occur if the SYSTEM whenever possible. Dust tool is tipped or if the cutting tool is generated from certain materials unintentionally contacted. can be hazardous to your health and, in some cases, a fire hazard.

  • Page 5: Metal Cutter Safety

    METAL CUTTER SAFETY SPECIFIC SAFETY INSTRUCTIONS a firm level surface where there FOR THIS METAL CUTTER is plenty of room to move the workpiece through the entire cut. ● Position the Metal Cutter so WARNING the feet are level and the metal To avoid mistakes that could cause cutter does not rock.
  • Page 6 ● Use the right tool. Do not force in permanent eye damage. Wear the tool to do a job it is not safety goggles (not glasses) that intended to do. comply with ANSI Standards. 3. INSPECT YOUR WORK AREA: Regular eyeglasses have only ●...
  • Page 7 ● To prevent metal cutter 1. KEEP CHILDREN AWAY: ● Make sure all bystanders are movement or tipping during clear of the power tool before cutting procedure, secure the metal cutter to a workbench or and during use. ● Before using the power tool, work surface that is also secure.
  • Page 8 ● KEEP HANDS AWAY FROM cutting path with your hands and CUTTING AREA. Keep hands fingers for any reason. ● NEVER reach to pick up a away from blade. Do not reach underneath work or around or under workpiece, a piece of scrap or the blade while the blade is rotating.

  • Page 9: Electrical Requirements And Safety

    ELECTRICAL REQUIREMENTS AND SAFETY POWER SUPPLY AND MOTOR SPECIFICATIONS WARNING To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a separate electrical circuit for your tool. Your saw is wired at the factory for 220 V operation. Connect to a 220 V, 10.5 Amp circuit and use a 10.5 Amp time delay fuse or circuit breaker.

  • Page 10: Tools Needed For Assembly

    TOOLS NEEDED FOR ASSEMBLY Supplied Not supplied Saw blade wrench Phillips screwdriver Adjustable wrench or 11 mm, 13 mm, 17 mm wrenches 8 mm hex wrench CARTON CONTENTS UNPACKING YOUR METAL CUTTER UNPACKING AND CHECKING CONTENTS Separate all parts from packing materials.

  • Page 11: Know Your Metal Cutter

    KNOW YOUR METAL CUTTER Switch Handle Trigger Switch Upper Cutting Blade Guard Eye Shield Lower Cutting Blade Guard Adjustable Fence Vise Base Vise Handle Stop Block Extension Wing Trigger Lock-on Button Carrying Handle Spindle Lock Motor Locking Hook Vise Clamp Depth Stop Adjustment Bolt Lock Nut...

  • Page 12: Assembly And Adjustments

    ASSEMBLY AND ADJUSTMENTS  Hex wrench (Fig. B) WARNING 1. For convenient storage and Never connect the plug to the power prevention of loss, there is a hole (3) source outlet until all installations in the rear of the base (4) for storing and adjustments are completed and the hex wrench (5) when not in use.
  • Page 13 5. Remove arbor bolt (4), outside ADJUSTING THE CUTTING DEPTH blade flange (5) and the saw blade STOP BOLT (FIG. F) (6). (Fig. D) NOTE: The cutting depth was adjusted 6. Install the new saw blade followed by properly at the factory. If adjustments the outside blade flange (5) and then are needed, be careful not to adjust the the arbor bolt (4).
  • Page 14 ADJUSTING THE VISE (FIG. G) ADJUSTING FOR ANGLE CUTTING NOTE: The vise of your saw is used (FIG. H) to secure the workpiece during cutting 1. Loosen the vise handle and back operations. the vise clamp (2) away from the 1.
  • Page 15 7. Adjust the stop block (1) for Fig. K repetitive cutting by loosening the wing nut (6), sliding the stop block to the desired position and locking in place. Fig. I Fig. J CARRYING YOUR METAL CUTTER (FIG. K) The metal cutter can be transported to any workplace conveniently by: 1.

  • Page 16: Operation

    OPERATION  before connecting to power WARNING source. Failure to heed this Never connect the plug to the power warning could result in serious source outlet until all installations personal injury. and adjustments are completed and you have read and understood the Fig.
  • Page 17 WORKPIECE SUPPORT (FIG. J) 1. Place the workpiece flat on the NOTE: When cutting long workpieces, machine base. the opposite end of the material need 2. Firmly secure the material to be extra support. The support should be cut using the machine’s vise clamp placed under the workpiece.

  • Page 18: Maintenance

    MAINTENANCE  assembly go into the same slots WARNING where the carbon into. Tighten the Never put lubricants on the saw cap snugly, but do not overtighten. blade while it is spinning. To avoid Repeat for the other side. fire or toxic reaction, never use gasoline, naphtha acetone, lacquer NOTE: To reinstall the same brushes, thinner or similar highly volatile...

  • Page 19: Troubleshooting Guide

    TROUBLESHOOTING GUIDE WARNING To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments. SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Metal cutter blade hits 1. The cutting depth 1.

  • Page 20: Parts List

    355 MM METAL CUTTER WARNING When servicing use only REXON replacement parts. Use of any other parts many create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this Metal Cutter may create a HAZARD unless repair is done by a qualified service technician.
  • Page 21 355 MM METAL CUTTER SCHEMATIC...

  • Page 22: Motor

    355 MM METAL CUTTER PARTS LIST FOR MOTOR I.D. Description Size Q’ty 0HX9 NEEDLE BEARING 0JX3 HEX. SOC. SET SCREW M5*0.8-8 0K26 HEX. SOC. HD. CAP SCREW M5*0.8-25 0KAA CR. RE. PAN HD. TAPPING SCREW M5*12-16 0KD7 CR. RE. PAN HD. SCREW M4*0.7-10 0KDR CR.

  • Page 23: Motor

    355 MM METAL CUTTER MOTOR SCHEMATIC...
  • Page 24 ®...

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