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Laurell WS-650 lite Series Operation Manual
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Laurell WS-650 lite Series Operation Manual

Spin processor
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See also: Instruction and Installation Manual
Laurell Technologies
Operations Manual WS-650-Lite Series
WS-650 LITE SERIES SPIN PROCESSOR
All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or
OPERATION MANUAL
Revision Date: 7/26/2011
distributed without express written permission from a corporate officer.
1
®
P/N 10070119F14
July, 2011 /pg
~S/N: 11480
441 Industrial Drive
North Wales, PA 19454
215-699-7278
sales@laurell.com
support@laurell.com
www.laurell.com

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Summary of Contents for Laurell WS-650 lite Series

  • Page 1 North Wales, PA 19454 215-699-7278 sales@laurell.com support@laurell.com www.laurell.com Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 2: Table Of Contents

      2.1.8 EXHAUST REQUIREMENTS ....................22   Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 3 SECTION 4 - MAINTENANCE ..................65   Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 4 SECTION 5 – APPENDIX ..................... 79   Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 5: Section 1 - Health, Safety And Environmental

    Laurell with respect to this product. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 6: Laurell Technologies Environmental, Health And Safety Policy

    READ and UNDERSTAND precautions and hazard warnings BEFORE performing any service or maintenance task. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 7: Level Of Hazard Intensity

    Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 8: Hazard Pictograms

    Enclosed Compressed Figure # 1-2E HAZARD PICTOGRAMS Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 9: Hazard Avoidance Text

    By following the normal steps, described in Section 3.6, for initiating the spin processor, a new process may be started. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 10: Emo (Emergency Machine Off) Procedure

    Refer to your company's safety policies and procedures for the personal protective equipment required. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 11: Potential Exposure Hazards

    240 volt-amps, and 20 Joules, or radio frequency (RF) is present Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 12: Static Electricity: Bonding And Grounding

    For more information on Bonding and Grounding see NFPA 77, Static Electricity. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 13: Moving Parts Hazards

    (Refer to Section 1.6.2 for more information on incompatible chemicals.) Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 14: Solvents

    Safety Data Sheets). (Refer to Section 1.6.1 for more information on Material Safety Data Sheets.) Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 15: Isopropyl Alcohol

    Skin Contact: Corrosive. Symptoms of redness, pain and severe burn can occur. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 16: Sulfuric Acid

    Disposal of these wastes must follow all codes, laws, and your company’s safety and health requirements. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 17: Chemical Disposal

    8. Do not permit smoking or food in the work area. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 18: Environmental

    Laurell has listed the following:  www.hazard.com/msds/  http://webbook.nist.gov/chemistry Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 19: Mixing Incompatible Chemicals

    Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 20: Equipment Disposal

    Do not dispose of the spin processor as normal public refuse. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 21: Section 2 - Installation

     The Spin processor is designed to run in an ambient temperature of between 68 - 75 F (20 -24 C). Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 22: Chamber Pressure

    If incompatible materials are used in the spin processor, (not Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 23: Installation

    Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 24: Compression Fitting Assembly

    Dimensional drawings of all of our systems can be found at http://2k10.laurell.com/spin-coater/models.php http://2k10.laurell.com/accessories/mounting.php Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 25: Drain And Exhaust Connections

    Figure 2-2C Optional Exhausted Drain Cup Assembly Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 26 Operations Manual WS-650-Lite Series Figure 2-2C RECOMMENDED DRAIN CONFIGURATION Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 27: Indeck Connections

    /CDA To Controller Vacuum Valve Figure 2-3B Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 28 Laurell Technologies Operations Manual WS-650-Lite Series Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 29: Section 3 - Operation Procedures - 650 Controller

    “Statistics”, “Configuration” and “About” the spin processor. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 30: Power

    <15”Hg. This interlock insures that adequate vacuum is applied to Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 31 PRESSURE THE SYSTEM WILL NOT OPERATE. See Section 4.1 - Errors Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 32: Seal Purge Interlock

    Figure 3-14 shows an example of a low exhaust error message. See Section 4 - Errors Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 33: Keypad

    Always wet a wipe or cloth with the solvent and gently wipe the keypad surface. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 34: Operational Keys

    Spin 3000. The last line of the display shows the total number of resident programs within the 650 controller. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 35 Figure 3-7 RUN MODE SCREEN Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 36 When a “Tab<” or “Tab>” key is pressed the blinking cursor will move Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 37 The “Up arrow ()” and Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 38 The step and time is retained and if start is pressed Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 39: The Lcd Display

    Spin 3000 software, see figure 3-10B creates programs. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 40: Run Mode" Screens

    Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 41: Run Mode" - Displayed Fields - See Figure 3-11

    )” key to scroll to the “Loop” fields. The 1 field Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 42 “E”, “F” and “G” are off in step 1 of Clean_1 program. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 43 “B”, “MOhm” (resistively) to sensor “C” and sensor “D” was not given a name. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 44 “Sens” line. Different sensor actions can be Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 45: Run Mode" - Operation

    “Start” key is active. Pressing the Start key will initiate the running of program Clean_1. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 46 “Select Process”, “Edit” and “Info” keys are disabled (not active). Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 47 Figure 3-14 shows an example of a low exhaust error message. Figure 3-14 Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 48: Edit Mode" Screens

    A step must have at least one second duration. The Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 49 This calculation is a guide for finding the proper Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 50: Edit Mode" - Operation

    The processor will run indefinitely until the stop key is pressed. To move from Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 51 ” dots. When the F1 key is pressed the user will enter the valve submenu. See figure 3-18. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 52 A specific name for a valve can be assign in Spin 3000. The default name is “valve 1”, “valve 2” etc… Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 53: Info Mode" Screens

     Faults / Counts - The “count” line shows the total number of faults or errors which occurred in the spin process. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 54: Info Mode" - Configuration - Displayed Fields - See Figures 3-22A-3-22E54

    650 controller Figure 3-22A Figure 3-.22B Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 55 CDA” error. This is a factory setting. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 56 This is a factory setting. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 57: Info Mode" - About - Displayed Fields - See Figures 3-23A

    4. Add or delete steps by highlighting the “steps” field with the “Tab” key and increase or decrease the number. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 58: Running The 650 Controller

    Mode” key. The program name will appear on the Title line Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 59: Removing/Changing Chucks

    To install a chuck (see figure 3-13), align the 2 locating pins on Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 60 Figure 3-14a Figure 3-14b Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 61: High Performance Drive (Hpd2) Motor - Press-On Or Screw Down Chuck

    See figure 3-27 Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 62 -100 1000 00.5 1000 00.5 -100 1000 Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 63: Firmware Version

    We recommend all non-vacuum chucks be limited to a maximum spin speed of 3krpm. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 64 Laurell Technologies Operations Manual WS-650 Lite Series Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 65: Section 4 - Maintenance

    Petri dish. ALSO DO NOT FLOOD Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 66: Error Messages

    Insufficient vacuum to begin processing Increase vacuum supply to Need Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 67 Exhaust flow above upper set point Check exhaust source Exhaust Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 68 Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 69: Vacuum Loss (On Units Equipped With Vacuum Sensor Only.)

    Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 70 Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 71 Vacuum Face Groove Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 72: Vacuum Chuck Wet Test

     If there is no leakage, the chuck is ok to use. Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 73: Cleaning And Replacing The Chuck O-Ring

    Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 74: O-Ring Composition, Uses & Recognition

    Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 75: O-Ring Part List For Ws-400X - Xxnpp/Tfm-Lite

    6200 2336 Viton Acids & Toluene Chuck Face Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 76 Down Flow Drain Adapter – EPDM Solvents Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 77: Motor Operation

    Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 78: Motor Calibration

    Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 79: Section 5 - Appendix

    Dimensional Drawing – Lite Model – Tabletop Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 80 Dimensional Drawing – Lite Model – Ondeck Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 81 Dimensional Drawing – Lite Model - Indeck Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 82 Deck Top Template - Lite - Indeck (Spin Processor & Drain Tubing) Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 83 Dimensional Drawing – Indeck and Ondeck Control Panel Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 84 (Remote controller shown with pilot air valves for Full systems only and optional downflow exhaust) Revision Date: 7/26/2011 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.