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Laurell WS-400 Lite Series Operation Manual

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Laurell Technologies
Operations Manual WS-400 Lite Series
®
WS-400 LITE SERIES SPIN PROCESSOR
OPERATION MANUAL
P/N 10070021F6
February 25, 2006 pg/kv
~S/N: 06366
441 Industrial Drive
North Wales, PA 19454
215-699-7278
sales@laurell.com
support@laurell.com
www.laurell.com
All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or
distributed without express written permission from a corporate officer.
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Summary of Contents for Laurell WS-400 Lite Series

  • Page 1 441 Industrial Drive North Wales, PA 19454 215-699-7278 sales@laurell.com support@laurell.com www.laurell.com All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 2: Features

    • Warranty - 1 year on parts and service – see quotation for all terms and conditions All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 3: Table Of Contents

    2.1.5 AMBIENT TEMPERATURE ......................23 2.1.6 SPIN PROCESSOR CHAMBER PRESSURE ................24 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 4 4.1.4.1 O-RING COMPOSITION, USES AND RECOGNITION ............56 4.1.5 MOTOR OPERATION .......................57 4.1.6 MOTOR CALIBRATION......................58 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 5 5.1.4 INSTALLATION TUBING FOR INDECK ..................63 5.2 AVAILABLE OPTIONS ........................64 5.3 WORKSHEETS ..........................65 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 6: Section 1 - Health,Safety And Environmental

    Laurell with respect to this product. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 7: Laurell Technologies Environmental, Health And Safety Policy

    READ and UNDERSTAND precautions and hazard warnings BEFORE performing any service or maintenance task. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 8: Level Of Hazard Intensity

    Governmental, Federal, State, and Local safety regulations applicable to the use of this product. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 9: Hazard Pictograms

    Voltage Hazard OPEN Enclosed Compressed Figure # 1-2E HAZARD PICTOGRAMS All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 10: Hazard Avoidance Text

    By following the normal steps, described in Section 3.6, for initiating the spin processor, a new process may be started. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 11: Emo (Emergency Machine Off) Procedure

    Refer to your company's safety policies and procedures for the personal protective equipment required. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 12: Potential Exposure Hazards

    Potential exposures are less than 30 volts, 42.2 volts peak, 240 volt-amps, and 20 Joules. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 13: Static Electricity: Bonding And Grounding

    For more information on Bonding and Grounding see NFPA 77, Static Electricity. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 14: Moving Parts Hazards

    (Refer to Section 1.6.2 for more information on incompatible chemicals.) All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 15: Solvents

    Safety Data Sheets). (Refer to Section 1.6.1 for more information on Material Safety Data Sheets.) All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 16: Isopropyl Alcohol - Example

    Skin Contact: Corrosive. Symptoms of redness, pain and severe burn can occur. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 17: Sulfuric Acid - Example

    Disposal of these wastes must follow all codes, laws, and your company’s safety and health requirements. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 18: Chemical Disposal

    5. Replace all safety shields after completing setup, troubleshooting, and maintenance procedures. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 19 Store chemicals in a locked cabinet where they cannot be removed accidentally. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 20: Environmental

    NOTE: Use of incompatible materials in the spin processor is strictly forbidden and should not be done under any circumstances. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 21: Recommended Abatement Technology

    All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 22 Laurell Technologies Operations Manual WS-400 Lite Series All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 23: Section 2 - Installation

    • The Spin processor is designed to run in an ambient temperature of between 68 - 75° F (20 -24° C). All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 24: Spin Processor Chamber Pressure

    Laurell) containment should be designed to ensure that the All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 25: Installation

    All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 26: Compression Fitting Assembly

    2.2.1.1 COMPRESSION FITTING ASSEMBLY All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 27: Typical Installation Drawing Figure # 2-1

    Operations Manual WS-400 Lite Series 2.2.2 TYPICAL INSTALLATION DRAWING Figure 2-1 INSTALLATION DRAWING 10070044 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 28: Drain And Exhaust Connection

    Exhaust (optional) Drain Cup Figure 2-2C Optional Exhausted Drain Cup Assembly All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 29 Operations Manual WS-400 Lite Series Figure 2-2D RECOMMENDED DRAIN CONFIGURATION All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 30: Indeck Connections

    Purge - N /CDA To Controller Vacuum Valve Figure 2-3B All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 31: Section 3 - Operation

    Pressing any key will fully reactivate the unit. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 32: Power

    (See Figure 3-2) Flashing LID Figure 3-2 FLASHING LID DISPLAY All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 33: Vacuum Interlock

    Figure 3-3 FLASHING VACUUM DISPLAY See Section 4.1 - Errors All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 34: Seal Purge Interlock

    (see Section 3.6, #5 for more on “END” mode). See Section 4 - Errors All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 35: Keypad

    Always wet a wipe or cloth with the solvent and gently wipe the keypad surface. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 36: Operational Keys

    DEL STEP key to acknowledge the command. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 37 ↓ ↓ ↓ ↓ key selects the time remaining mode. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 38: The Lcd Display

    Run time Actual point of step Figure 3-6B LCD DISPLAY LAYOUT All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 39: Line One Of Lcd Display

    3-7. Step Mode Program Selected Figure 3-7 VACUUM SETTING All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 40: Line Two Of Lcd Display

    • valv - display shows valves which are enabled (optional – may show 4 or 8 valves) Figure 3-9 SET POINT VALUES All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 41: Programming

    Repeat steps 5 and 6 until all parameters for a given step agree with programming sheet. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 42: Line Four Of Lcd Display - Actual Values

    RPMs per second, this number is calculated and Line 4 of LCD Display All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 43: Normal Operation ("Off/Run" Mode)

    (>60 PSI) or the vacuum requirement for hold down is not maintained. The remaining process time will be maintained. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 44: Removing/Changing Chucks

    (it should only offer slight resistance). All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 45 Figure 3-14b Figure 3-14c REMOVING AND INSTALLING BOLT DOWN CHUCK All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 46: Software Version

    0 value. See figure 3-15 Figure 3-15 EXAMPLE OF NEGATIVE SPIN SPEED VALUE All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 47 1000 00.5 -100 1000 00.5 100 1000 00.5 -100 1000 All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 48 Laurell Technologies Operations Manual WS-400 Lite Series All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 49: Section 4 - Maintenance

    Petri dish. ALSO DO NOT FLOOD All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 50: Error Messages

    Illegal command sent to spin processor from Ignore, Spin2000 only All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 51: Vacuum Loss

    If this happens and it is obvious that the vacuum valve is not All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 52 3 small o-rings Small o-rings Backside view of the 3 piece assembly All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.
  • Page 53 Vacuum Face Groove All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 54: Vacuum Chuck Wet Test

    • If there is no leakage, the chuck is ok to use. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 55: Removing, Cleaning And Replacing The Vacuum Chuck O-Ring

    All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 56: O-Ring Composition, Uses And Recognition

    All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 57: Motor Operation

    See Section 3.5.1 “PROGRAMMING ACCELERATION/DECELERATION” of this manual for details. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 58: Motor Calibration

    This is performed at the factory and is normally not required again. NOTE: Contact the factory for detailed instruction All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 59: Section 5 - Appendix

    SECTION 5 – APPENDIX Figure 5-1-1 INSTALLATION WS-400 6&8 LITE All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 60: Installation Ws-400 6&8 Lite Indeck

    Operations Manual WS-400 Lite Series Figure 5-1-2a INSTALLATION WS-400 LITE INDECK All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 61: Installation Ws-400 6&8 Lite Indeck

    Operations Manual WS-400 Lite Series Figure 5-1-2b INSTALLATION WS-400 LITE INDECK All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 62: Installation Indeck Controll Panel

    Operations Manual WS-400 Lite Series Figure 5-1-3 INSTALLATION INDECK CONTROLL PANEL All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 63: Installation Tubing For Indeck

    (Remote controller shown with pilot air valves for Full systems only and optional downflow exhaust) All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

  • Page 64: Available Options

    Note: Some options not available for all models. Contact Sales@Laurell.com for more information. All information contained in this manual is the property of Laurell Technologies Corporation® and is NOT to be edited, reproduced or distributed without express written permission from a corporate officer.

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