Table of Contents GeNeRAl INfORMATION ................SeCTION 1 Contact Information ................. 1-4 Warnings, Cautions and Notices ............. 1-5 Responsibilities ..................1-8 Machine Specifications ................1-11 Optional equipment................. 1-12 Spare Parts ..................... 1-13 High Altitude Operation ................1-13 Waste Water Disposal Advisory .............. 1-14 INSTAllATION INfORMATION ..............
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ASSeMblIeS AND PARTS lIST ..............SeCTION 7 Machine Assembly Parts list ..............7-6 frame Assembly Parts list ..............7-8 Top Cover Assembly Parts list ............... 7-9 Side Cover Assembly Parts list .............. 7-10 engine Assembly Parts list..............7-14 blower and Silencer Assembly Parts list ..........7-16 exhaust Assembly Parts list ..............
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list of figures figure 1-1. Illustration Showing left and Right Views of Titan H O without Side and belt Covers ..........1-3 figure 2-1. location of Roof Vents in Vehicle .............2-1 figure 2-2. Recommended location of Titan H O in Van ..........2-2 figure 2-3.
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HydraMaster suggests that the operator of the machine be well acquainted with the IICRC guidelines for flood extraction and with the various methods of carpet and surface drying that are currently being used. It is also recommended that the machine operator be familiar with the local municipality’s requirements for the proper disposal of...
It is the purpose of this manual to help you properly understand, maintain and service your Titan H O. follow the directions carefully and you will be rewarded with years of profitable, trouble-free operation. No section of this manual should be overlooked when preparing for operation of the Titan H O.
Photographs and illustrations, such as those included in this document, can represent optional equipment as well as standard equipment. Engine Silencer Vacuum Blower Figure 1-1. Illustration Showing Left and Right Views of Titan H O without Side and Belt Covers 1-3: General Information...
To find a local distributor, please visit our website at: http://hydramaster.com/HowTobuy/Dealerlocator.aspx If your question cannot be resolved by your distributor or by the information within this manual, you may contact HydraMaster direct using the following phone numbers. HOURS TELEPHOnE nUMBERS...
WaRnIngS, CaUTIOnS anD nOTICES HydraMaster uses this WARNING symbol throughout the manual to warn of possible injury or death. This CAUTION symbol is used to warn of possible equipment damage. This NOTICe symbol indicates that federal or state regulatory laws may apply, and also emphasizes supplemental information.
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Transporting a vented fuel container that presently contains, or has ever contained in the past, a flammable liquid is strictly forbidden by HydraMaster and by federal and state regulations. Doing so will increase the risk of fire and explosion. Serious injury or death may result.
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Never smoke in or around the truckmount. Doing so will increase the risk of fire and explosion. Serious injury or death may result. During the operation of the truckmount the exhaust system will become extremely hot. Keep all flammable materials away from the truckmount exhaust system. Failure to do so will increase the risk of fire and explosion.
Responsibilities purchaser’s Responsibilities • Prior to purchasing a van, ensure that the payload is suitable for all of the equipment that will be installed and transported. This includes and is not limited to: the truckmount, recovery tanks, hose reels, hoses, tools and drying equipment. Payload capacity information is available through the auto dealer, the manufacturer’s web site, and is also located on the door pillar of the driver’s side door.
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• ensure proper connection and installation of the battery. Verify that the battery is in accordance with HydraMaster’s recommendation. • Check the vacuum blower and engine oil levels prior to starting the truckmount.
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Training The distributor should provide a thorough review of the operation manual with the purchaser along with instruction and familiarization in: How all the truckmount’s systems function. All safety precautions and their importance. How to correctly start and shut down the truckmount. How to correctly operate the truckmount.
MaCHInE SPECIFICaTIOnS frame Dimensions 26.0" W x 45" D x 39" H (66 cm x 114 cm x 99 cm) Weight 775 lbs (352 kg) engine - Kubota Oil Type 5W-30 Synthetic Capacity 3.2 quarts (3.02 litres) when changing oil and filter engine rpm High - 3,000 rpm Idle - 1,500 rpm...
OPTIOnaL EqUIPMEnT To better meet your business needs, HydraMaster offers several options that you can add to your basic Titan H O system. The following shows the available options and the additional kits necessary to install the options. Refer to the following table before placing your order for optional equipment.
(above 5,000 ft [1,524 m]) may require a high-altitude carburetor jet. Use of this jet at high altitude will improve power, reduce fuel consumption and help reduce excessive carbon build-up in the exhaust system. Contact the local Kubota dealer or HydraMaster to obtain the proper jet size. find your local Kubota dealer at http://www.kubotaengine.com/distributor/engine_usa.html.
HydraMaster makes an APO System which can be ordered with new equipment or installed later. When properly configured, the systems will continuously monitor the level of waste water and pump it out simultaneously with the cleaning operation.
This provides ‘metal to cushion’ mounting rather than ‘metal to metal’ and makes for an attractive van interior. HydraMaster also recommends installing roof vents in vehicles operated in hot weather locations. Roof vent positions are shown in figure 2-1.
Use caution when drilling any holes through the van floor. Many vans have critical components mounted directly below the vehicle floor that could be damaged by a misplaced drill bit. LOCaTIng THE TITan H O In VEHICLE There are two recommended entry points on the vehicle for the Titan H O installation: the side door or the rear doors.
HydraMaster strongly recommends that the exhaust from the front of the machine be vented down under the truck to prevent carbon monoxide from entering the job site. always park the truck so the exhaust is blowing away from the job site.
ORIEnTaTIOn OF FUEL PUMP for proper fuel pump operation and fuel flow, the vehicle’s fuel pump must be installed in a lower position with respect to the fuel tank and in as vertical a position as possible (outlet side up - see figure 2-3 and figure 2-4).
3 - Operating Instructions This section describes how to operate the Titan H O, starting with a physical layout of the front panel (see figure 3-1). Hour Meter Ignition Switch Throttle Cable Choke Vacuum gauge automatic Pump- Out Switch Blower Lube Port Figure 3-1.
Cap off the inlet(s) to the vacuum tank. Spray a HydraMaster-recommended spray lubricant into the “BLOWER LUBE PORT” for about 5 to 10 seconds while the unit is running. Allow machine to run additional 2 to 5 minutes under load to flush off lubricant.
A maintenance log, provided in the Owner’s Guide, must be correctly and completely filled out. HydraMaster may request to inspect the logs before a warranty claim is honored. It is recommended that the log be affixed to the vehicle door near the truckmount for convenience and to serve as a maintenance reminder.
Inspect the truckmount for water and oil leaks, loose electrical connections, etc. and repair as needed. • lubricate the blower with a HydraMaster-recommended lubricant. Weekly Maintenance • Inspect the recovery tank filters for tears, holes, etc. Repair or replace as needed.
EngInE MaInTEnanCE Engine Oil Level Check The engine oil level should be checked daily. It is recommended that the oil be checked just before the engine is started for the first time for that day. The oil level should be between the ‘Add’...
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Oil Filter Kubota engines use a Kubota oil filter. An equivalent or better oil filter must be used when servicing the engine. To replace the filter, use a proper filter wrench to remove the filter. Clean the filter mounting base and lightly coat the gasket surface of the new filter with engine oil.
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Always maintain a 50% solution of phosphate-free antifreeze at all times for adequate heat dissipation, lubrication and protection from freezing. Major brands are typically low phosphate or phosphate free, and will be labeled accordingly on the container. It is recommended that you consult the technical data sheet for the brand of coolant you are using to determine if it meets the low phosphate requirement.
Cap off the inlet(s) to the vacuum tank. Spray a HydraMaster-recommended spray lubricant into the “blOWeR lUbe PORT” for about 5 to 10 seconds while the unit is running. Allow machine to run additional 2 to 5 minutes under load to flush off lubricant.
5 - electrical System This section describes how the electrical system functions in the following manner: electrical System Information electrical Schematic Wiring Diagram ELECTRICaL SYSTEM InFORMaTIOn The Titan H O electrical system operates on 12 - 14 V DC which is provided by the battery. battery levels are maintained by a 40-Amp alternator mounted on the engine.
Figure 5-1. Electrical Schematic 000-179-853 COLOR KEY BLACK - DENOTES WIRES RED - DENOTES OPTIONAL EQUIPMENT GREEN - DENOTES COMPONENTS GREEN WHITE BLACK KUBOTA ENGINE VACUUM TANK 240° ENGINE MTR-1 HIGH WATER FLOAT OVERHEAT SWITCH RECOVERY TANK N.O. FLOAT SWITCH N.C.
6 - Systems Troubleshooting This section describes the standard troubleshooting procedures in the following areas: engine Vacuum System EngInE The engine will not turn over Possible Cause Solution 1.1. A loose or corroded Clean and tighten the battery terminal connections. battery terminal.
The engine turns over but will not start. Possible Cause Solution 2.1. The recovery tank is full Drain the tank. The recovery tank float is Inspect the float. Repair or replace as necessary. 2.2. faulty. Refer to a qualified service technician for further 2.3.
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Runs rough at high speed Possible Cause Solution 4.1. The spark plug(s) are Remove and inspect the plugs. Clean or replace as faulty. necessary. 4.2. . The spark plug wire(s) Inspect the wires and connectors for damage or are faulty. loose connections.
VaCUUM SYSTEM Weak vacuum at wand. The gauge reads normal. Possible Cause Solution blockage in the hoses or Disconnect the hoses and check for an obstruction. wand tube excessive length Do not attach excessive lengths of hose. hose connected to the truckmount Weak vacuum Possible Cause...
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Excessive noise produced by the blower Possible Cause Solution 4.1. The blower is low on oil. Inspect the oil levels and replenish as necessary. Note: Running the blower with low oil levels can cause severe damage. If this situation occurs the blower should be inspected by a qualified service technician.
- Assemblies and Parts list This section contains assemblies and parts lists associated with the Titan H Upper Dash Assembly Parts lis Machine Assembly Parts lis frame Assembly Parts lis lower Dash Assembly Parts lis ...
Figure 7-6. Top Cover assembly 610-022-741 Rev. A Top Cover assembly Parts List Item Part number Description Item Part number Description 000-143-126 Screw, #10-24UNC X 0.50” lg. Hex Head - - - Air Cleaner - Kubota engine (Comes w/ engine) 000-143-143 Screw, 5/16”-18UNC X 1.00”...
Figure 7-7. Side Cover assembly 610-023-741 Rev. b Side Cover assembly Parts List Item Part number Description 000-041-469 Cover, Side - Machine - Coated 000-089-003 Magnet 000-094-034 Nut, #10-24UNC Nylock 000-131-131 Trimlok, 3/8 X 1/8 Rubber edge Trim 1 ft Assemblies and Parts lists: 7-10...
Engine assembly Parts List Item Part number Description Item Part number Description 000-052-906 Adapter, 1/4” f X 12mm Male 000-052-109 Insert, #f24 610-013-743 Assembly, exhaust 000-077-010 Key, 1/4” X 1-1/2” lg. Class 2 fit 610-021-007 Assembly, flywheel Plate 000-106-001 Plug, 1/8” NPT 000-010-131 belt, 3VX450 Super HC 000-108-165...
Blower and Silencer assembly Parts List Item Part number Description Item Part number Description 000-001-115 Adapter, blower flange to 3” M Slip - Coated 000-052-293 Insert, #23 (1/8” NPT X 3/16” barb) 000-001-041 Adapter, blower Inlet - Coated 000-077-011 Key, 3/16” X 1 1/2” long 000-093-851 Assembly, Silencer - Coated 000-052-069...
Exhaust assembly Parts List Item Part number Description Item Part number Description 000-001-098 Adapter, exhaust Turndown - Welded 000-094-081 Nut, 5/16”-18UNC Hex 2 Way locking 000-015-393 Bracket, Muffler Support Foot - Coated 000-143-124 Screw, 5/16”-18UNC X 1.75” lg. Hex Head 000-033-013 Clamp, #48 Hose (3”) 000-143-012...
Figure 7-16. Lower Dash assembly Lower Dash assembly Parts List 610-019-743 Item Part number Description 000-081-328 label, ANSI Warning - large 000-100-240 Panel, lower Dash - Coated 000-143-126 Screw, #10-24UNC X 0.50” lg. Hex Head 000-174-001 Washer, #10 flat 7-23: Assemblies and Parts lists...
Figure 7-17. grill assembly 610-028-743 Rev. A grill assembly Parts List Item Part number Description 000-094-058 Nut, #10-32UNf Nylock 000-100-172 Panel, Grill 000-100-242 Panel, logo Grill - Coated 000-131-131 Trimlok, 3/8” X 1/8” Groove 1 ft 000-174-001 Washer, #10 flat Assemblies and Parts lists: 7-24...
Figure 7-19. Electrical Panel assembly - View 2 of 2 610-011-743 Rev. A NOTE: COVER, ITEM # , NOT SHOWN IN THIS VIEW, Assemblies and Parts lists: 7-26...
100 gallon Universal Recovery Tank (URT) assembly Parts List Item Part number Description Item Part number Description 000-094-009 Nut, 1/4”-20UNC Nylock 000-001-135 Adapter, Ø3.0 Tank To X 90° blower Hose - Coated 000-079-091 Assembly, Dura-flow APO - Production 000-106-019 Plug, 1-1/2” NPT 000-106-046 Plug, 1-1/4”...
100 gallon Universal Recovery Tank (URT) Cover assembly Parts List Item Part number Description Item Part number Description 000-057-205 Gasket, Side - Rec. Tank Cover 000-052-219 Adapter, 2” NPT X 2” f Slip 000-041-447 Cover, 100 Gal. Universal Recovery Tank - Coated 000-078-039 Vacuum Inlet Stopper 000-086-008...
EMERgEnCIES If, for any reason, your distributor is unable to supply you with the necessary parts, s/he may call us and arrange for expedited shipping. HydraMaster sells parts only through authorized distributors and service centers. 8-1: How to Order Parts...
Obvious physical abuse of wand. gOLDEn gUaRanTEE Please refer to the following web page for more information concerning HydraMaster’s warranty policy: http://hydramaster.com/KnowledgeCenter/Warranty.aspx A paper copy of the Golden Guarantee is also available in the HydraMaster Titan H documentation package. 9-1: Warranty Information...
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