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HydraMaster CDS 4.8 OverDrive Manual

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Summary of Contents for HydraMaster CDS 4.8 OverDrive

  • Page 1 HYDRAMASTER...
  • Page 2 Clutch Drive System Table of Contents HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 3 Clutch Drive System 5/5/99 HydraMaster Corporation CDS 4.8...
  • Page 4 Clutch Drive System HydraMaster Corporation 1/25/01 CDS 4.8...
  • Page 5 Clutch Drive System List of Figures HydraMaster Corporation 10/9/00 CDS 4.8...
  • Page 6 Clutch Drive System HydraMaster Corporation 10/9/00 CDS 4.8...
  • Page 7 Introduction CDS 4.8 Section 1-1 5/5/99 HydraMaster Corporation...
  • Page 8 Page 1-2 Clutch Drive System ♦ ♦ ♦ ♦ 5/5/99 HydraMaster Corporation...
  • Page 9 Clutch Drive System Page 1-3 Precautions ♦ ♦ ♦ ♦ ♦ ♦ HydraMaster Corporation 5/5/99...
  • Page 10 Page 1-4 Clutch Drive System ♦ ♦ ClearWater Rinse ♦ ♦ ♦ ♦ ♦ ♦ 5/5/99 HydraMaster Corporation...
  • Page 11 Clutch Drive System Page 1-5 ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ 5/17/99 HydraMaster Corporation...
  • Page 12 Page 1-6 Clutch Drive System ♦ ♦ ♦ ♦ 5/17/99 HydraMaster Corporation...
  • Page 13 Clutch Drive System Page 1-7 System Overview HydraMaster Corporation 5/5/99...
  • Page 14 Page 1-8 Clutch Drive System Machine Specifications 5/17/99 HydraMaster Corporation...
  • Page 15 Clutch Drive System Page 1-9 HydraMaster Corporation 5/5/99...
  • Page 16 Page 1-10 Clutch Drive System HydraMaster Corporation 5/5/99...
  • Page 17 Clutch Drive System Page 1-11 Spare Parts HydraMaster Corporation 5/5/99...
  • Page 18 Page 1-12 Clutch Drive System HydraMaster Corporation 5/5/99...
  • Page 19 Clutch Drive System Page 1-13 Responsibilities Cautions Warnings HydraMaster Corporation 5/5/99...
  • Page 20 Page 1-14 Clutch Drive System HydraMaster Corporation 5/5/99...
  • Page 21 Clutch Drive System Page 1-15 Local Water Precautions HydraMaster Corporation 5/5/99...
  • Page 22 Page 1-16 Clutch Drive System ♦ ♦ HydraMaster Corporation 5/5/99...
  • Page 23 Clutch Drive System Page 1-17 HydraMaster Corporation 5/5/99...
  • Page 24 Page 1-18 Clutch Drive System HydraMaster Corporation 5/5/99...
  • Page 25 Clutch Drive System Page 1-19 Figure 1-2 Hard Water Map HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 26 Cleaning and Chemicals CDS 4.8 Section 2-1 ♦ ♦ 5/5/99 HydraMaster Corporation...
  • Page 27 Page 2-2 Clutch Drive System ClearWater Rinse 5/5/99 HydraMaster Corporation...
  • Page 28 Clutch Drive System Page 2-3 HydraMaster Corporation 5/5/99...
  • Page 29 Page 2-4 Clutch Drive System HydraMaster Corporation 5/5/99...
  • Page 30 Operating Instructions CDS 4.8 Section 3-1 ♦ ♦ 5/5/99 HydraMaster Corporation...
  • Page 31 Page 3-2 Clutch Drive System 5/5/99 HydraMaster Corporation...
  • Page 32 Clutch Drive System Page 3-3 5/5/99 HydraMaster Corporation...
  • Page 33 Freeze Guard CDS 4.8 Section 4-1 HydraMaster Corporation 5/5/99...
  • Page 34 Page 4-2 Clutch Drive System ♦ ♦ ♦ ♦ 5/17/99 HydraMaster Corporation...
  • Page 35 Clutch Drive System Page 4-3 5/5/99 HydraMaster Corporation...
  • Page 36 Water and Chemical System CDS 4.8 Section 5-1 HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 37 Page 5-2 Clutch Drive System 5/5/99 HydraMaster Corporation CDS 4.8...
  • Page 38 Clutch Drive System Page 5-3 10/9/00 5/5/99 HydraMaster Corporation CDS 4.8...
  • Page 39 Page 5-4 Clutch Drive System 5/5/99 HydraMaster Corporation CDS 4.8...
  • Page 40 Clutch Drive System Page 5-5 Chemical Tank Troubleshooting 5/5/99 HydraMaster Corporation 5/12/99 CDS 4.8...
  • Page 41 Page 5-6 Clutch Drive System 5/5/99 HydraMaster Corporation CDS 4.8...
  • Page 42 Pump Maintenance CDS 4.8 Section 6-1 ♦ ♦ ♦ ♦ HydraMaster Corporation 5/5/99...
  • Page 43 Page 6-2 Clutch Drive System ♦ ♦ ♦ ♦ 5/5/99 HydraMaster Corporation...
  • Page 44 Clutch Drive System Page 6-3 Pump Service ♦ ♦ HydraMaster Corporation 5/5/99...
  • Page 45 Page 6-4 Clutch Drive System ♦ ♦ 5/5/99 HydraMaster Corporation...
  • Page 46 Clutch Drive System Page 6-5 HydraMaster Corporation 5/5/99...
  • Page 47 Page 6-6 Clutch Drive System 5/5/99 HydraMaster Corporation...
  • Page 48 Clutch Drive System Page 6-7 HydraMaster Corporation 5/5/99...
  • Page 49 Page 6-8 Clutch Drive System 5/5/99 HydraMaster Corporation...
  • Page 50 Clutch Drive System Page 6-9 HydraMaster Corporation 5/5/99...
  • Page 51 Page 6-10 Clutch Drive System HydraMaster Corporation 5/5/99...
  • Page 52 Clutch Drive System Page 6-11 Pump Troubleshooting HydraMaster Corporation 5/5/99...
  • Page 53 Page 6-12 Clutch Drive System HydraMaster Corporation 5/5/99...
  • Page 54 Machine Assemblies and Parts CDS 4.8 Section 7-1 HydraMaster Corporation 5/13/99 CDS 4.8...
  • Page 55 Page 7-2 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 56 Clutch Drive System Page 7-3 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 57 Page 7-4 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 58 Clutch Drive System Page 7-5 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 59 Page 7-6 Clutch Drive System HydraMaster Corporation 5/17/99 CDS 4.8...
  • Page 60 Clutch Drive System Page 7-7 HydraMaster Corporation 5/13/99 CDS 4.8...
  • Page 61 Page 7-8 Clutch Drive System 10/9/00 HydraMaster Corporation CDS 4.8...
  • Page 62 Clutch Drive System Page 7-9 HydraMaster Corporation 10/9/00 CDS 4.8...
  • Page 63 Page 7-10 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 64 Clutch Drive System Page 7-11 5/17/99 HydraMaster Corporation CDS 4.8...
  • Page 65 Page 7-12 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 66 Clutch Drive System Page 7-13 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 67 Page 7-14 Clutch Drive System 11/22/99 HydraMaster Corporation CDS 4.8...
  • Page 68 Clutch Drive System Page 7-15 11/22/99 HydraMaster Corporation CDS 4.8...
  • Page 69 Page 7-16 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 70 Clutch Drive System Page 7-17 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 71 Page 7-18 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 72 Clutch Drive System Page 7-19 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 73 Page 7-20 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 74 Clutch Drive System Page 7-21 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 75 Page 7-22 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 76 Clutch Drive System Page 7-23 HydraMaster Corporation 5/13/99 CDS 4.8...
  • Page 77 Page 7-24 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 78 Clutch Drive System Page 7-25 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 79 Page 7-26 Clutch Drive System HydraMaster Corporation 5/13/99 CDS 4.8...
  • Page 80 Clutch Drive System Page 7-27 HydraMaster Corporation 5/13/99 CDS 4.8...
  • Page 81 Page 7-28 Clutch Drive System 10/9/00 HydraMaster Corporation CDS 4.8...
  • Page 82 Clutch Drive System Page 7-29 HydraMaster Corporation 10/9/00 CDS 4.8...
  • Page 83 Page 7-30 Clutch Drive System 10/9/00 HydraMaster Corporation CDS 4.8...
  • Page 84 Clutch Drive System Page 7-31 HydraMaster Corporation 10/9/00 CDS 4.8...
  • Page 85 Page 7-32 Clutch Drive System 10/9/00 HydraMaster Corporation CDS 4.8...
  • Page 86 Clutch Drive System Page 7-33 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 87 Page 7-34 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 88 Clutch Drive System Page 7-35 Cleaning Wand Assembly and Parts Lists 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 89 Page 7-36 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 90 Clutch Drive System Page 7-37 HydraMaster Corporation 5/13/99 CDS 4.8...
  • Page 91 Page 7-38 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 92 Clutch Drive System Page 7-39 HydraMaster Corporation 5/13/99 CDS 4.8...
  • Page 93 Page 7-40 Clutch Drive System 5/13/99 HydraMaster Corporation CDS 4.8...
  • Page 94 Vacuum System CDS 4.8 Section 8-1 ♦ ♦ ♦ ♦ HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 95 Page 8-2 Clutch Drive System ♦ ♦ 5/5/00 HydraMaster Corporation CDS 4.8...
  • Page 96 Clutch Drive System Page 8-3 HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 97 Page 8-4 Clutch Drive System Blower Troubleshooting 5/5/99 HydraMaster Corporation CDS 4.8...
  • Page 98 Clutch Drive System Page 8-5 HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 99 Page 8-6 Clutch Drive System 5/5/99 HydraMaster Corporation CDS 4.8...
  • Page 100 Clutch Drive System Page 8-7 HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 101 Page 8-8 Clutch Drive System HydraMaster Corporation 5/5/00 CDS 4.8...
  • Page 102 Electrical System CDS 4.8 Section 9-1 ♦ ♦ HydraMaster Corporation 5/5/99...
  • Page 103 Page 9-2 Clutch Drive System 2/29/00 HydraMaster Corporation...
  • Page 104 Clutch Drive System Page 9-3 Figure 9-2 Wiring Diagram D4001 Sht 2, Rev D HydraMaster Corporation 2/4/00 CDS 4.8...
  • Page 105 Clutch Drive System Page 9-4 Figure 9-3 Wiring Diagram D4001 Sht 3, Rev D HydraMaster Corporation 2/4/00 CDS 4.8...
  • Page 106 Clutch Drive System Page 9-5 Electrical Troubleshooting HydraMaster Corporation 5/5/99...
  • Page 107 Page 9-6 Clutch Drive System 5/5/99 HydraMaster Corporation...
  • Page 108 Machine Maintenance CDS 4.8 Section 10-1 HydraMaster Corporation 1/25/01...
  • Page 109 Page 10-2 Clutch Drive System ♦ ♦ 1/25/01 HydraMaster Corporation CDS 4.8...
  • Page 110 Clutch Drive System Page 10-3 HydraMaster Corporation 1/25/01 CDS 4.8...
  • Page 111 Page 10-4 Clutch Drive System 1/25/01 HydraMaster Corporation CDS 4.8...
  • Page 112 Clutch Drive System Page 10-5 Long Term Maintenance Schedule HydraMaster Corporation 1/25/01 CDS 4.8...
  • Page 113 Page 10-6 Clutch Drive System Drive Shaft Maintenance 1/25/01 HydraMaster Corporation CDS 4.8...
  • Page 114 Clutch Drive System Page 10-7 Troubleshooting 5/5/99 HydraMaster Corporation CDS 4.8...
  • Page 115 Page 10-8 Clutch Drive System 5/5/99 HydraMaster Corporation CDS 4.8...
  • Page 116 Clutch Drive System Page 10-9 HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 117 Page 10-10 Clutch Drive System HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 118 Clutch Drive System Page 10-11 HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 119 Page 10-12 Clutch Drive System HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 120 Clutch Drive System Page 10-13 HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 121 Page 10-14 Clutch Drive System HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 122 Clutch Drive System Page 10-15 HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 123 Page 10-16 Clutch Drive System HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 124 Clutch Drive System Page 10-17 HydraMaster Corporation 5/5/99 CDS 4.8...
  • Page 125 Page 10-18 Clutch Drive System 5/17/99 HydraMaster Corporation CDS 4.8...
  • Page 126 Clutch Drive System Page 10-19 HydraMaster Corporation 5/17/99 CDS 4.8...
  • Page 128 How to Order Parts CDS 4.8 Section 11-1 HydraMaster Corporation 5/13/99...
  • Page 129 Page 11-2 Clutch Drive System HydraMaster Corporation 5/13/99...
  • Page 130 Warranty Information CDS 4.8 Section 12-1 HydraMaster Corporation 5/13/99...
  • Page 131 Page 12-2 Clutch Drive System HydraMaster Corporation 5/13/99...
  • Page 132 Clutch Drive System Page 12-3 LimitedWarranty Plan HydraMaster Corporation 5/13/99...
  • Page 133 Page 12-4 Clutch Drive System 5/13/99 HydraMaster Corporation...
  • Page 134 Accessories CDS 4.8 Section 13-1 For more information, or to order Genuine HydraMaster Accessories and Detergents Call your nearest authorized HydraMaster Distributor. HydraMaster Corporation 5/13/99...
  • Page 135 Product Support Bulletins CDS 4.8 Section 14-1 5/13/99 HydraMaster Corporation...
  • Page 136 HYDRAMASTER Corporation 11015 47th Avenue W, Mukilteo, WA 98275 PRODUCT SUPPORT BULLETIN TO: All CDS Installers DATE: 27 Oct 1992 RE: 1993 Chev Brake Lines PSB #: 92102 Chevrolet cargo vans for 1993 have a new routing for their brake lines. They now travel directly over top of the transmission.
  • Page 137 HYDRAMASTER Corporation 11015 47th Avenue W, Mukilteo, WA 98275 PRODUCT SUPPORT BULLETIN TO: All HydraMaster Distributors DATE: 14 Jun 1994 RE: '93 Dodge Vans PSB #: 94062 Location of Fuel Tanks It has come to our attention that the fuel tanks on 1993 and newer Dodge vans are located directly against the floor of the van.
  • Page 138 HYDRAMASTER Corporation 11015 47th Avenue W, Mukilteo, WA 98275 PRODUCT SUPPORT BULLETIN TO: All HydraMaster Distributors DATE: 14 Jun 1994 that Install Equipment RE: Chevrolet CDS Installations PSB #: 94063 This is just a reminder... When installing CDS or slide-in units in Chevrolet vans, caution must be used while drilling holes through the floor.
  • Page 139 HydraMaster recommends that a CDS equipped vehicle be serviced at the lowest recommended mileage limit specified in the vehicle’s manual or no less than once a month for a regularly used CDS System.
  • Page 140 PSB #: 99051 Shaft and Blower Installation HydraMaster would like to reemphasize the importance of proper drive shaft and blower alignment when installing CDS units. HydraMaster has experienced very good success with its flexible drive shaft technology. In order to maintain this fine record of reliability, standards of alignment during installation must be maintained.
  • Page 141 Product Support Bulletin No. 99051 The drive shaft's recommended lubrication interval is now 100 hours. HydraMaster recommends that you lubricate with grade 2 bearing grease.