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Danfoss FC 102 Installation Instructions Manual
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Installation Instructions

500 A Current Sensor Kit for
E1/E2 Enclosure Sizes
®
VLT
FC 102, FC 103, FC 202, FC 302
1.1.1 Description
The 500 A current sensor kit is designed for E1 and E2
enclosure sizes in the power ranges shown in Table 1.1. To
identify the power rating, see Illustration 1.1.
Product group and series
®
VLT
HVAC Drive FC 102,
®
VLT
Refrigeration Drive FC 103,
®
VLT
AQUA Drive FC 202
®
VLT
AutomationDrive FC 302
Table 1.1 Applicable Power Range for 500 A Current Sensor Kit
The 500 A current sensor kit contains all components required
to upgrade the current sensors in E1 and E2 enclosure sizes.
1.1.2 Identifying the Power Rating
To find the frequency converter power rating, use the
following steps.
1.
Obtain the following information from the
nameplate, which is on the frequency converter.
Refer to Illustration 1.1.
1a
Product group and product series
(characters 1–6)
1b
Power rating (characters 7–10)
1c
Voltage rating (phases and mains)
(characters 11–12)
Determine if the power rating is in Table 1.1.
2.
Voltage rating
Power rating
(T4/T5) 380–
315 kW
480 V
(450 hp)
(T7) 525–690 V 450–560 kW
(450–600 hp)
(T5) 380–500 V 250 kW
(450 hp)
(T7) 525–690 V 355–500 kW
(450–600 hp)
Danfoss A/S © 10/2016 All rights reserved.
1
Product group and product series
2
Power rating
3
Voltage rating (phases and mains)
Illustration 1.1 Nameplate Information for a Frequency Converter
1.2 Kit Part Number
Part number
Kit description
176F3746
500 A Current sensor kit for E1/E2 enclosure sizes
Table 1.2 Part Number for the Current Sensor Kit

1.2.1 Items Supplied

The 500 A Current Sensor Kit for E1 and E2 enclosure sizes
contains the following parts.
Quantity Item description
3
500 A current sensor and busbar
3
Current sensor bracket
1
Wire harness and cable ties
12
Hex nuts (M4) and washers
Table 1.3 500 A Current Sensor Kit Parts List
MI92Q102

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Summary of Contents for Danfoss FC 102

  • Page 1: Installation Instructions

    500 A Current Sensor Kit for E1/E2 Enclosure Sizes ® FC 102, FC 103, FC 202, FC 302 1.1.1 Description The 500 A current sensor kit is designed for E1 and E2 enclosure sizes in the power ranges shown in Table 1.1. To identify the power rating, see Illustration 1.1.
  • Page 2: Safety Instructions

    500 A Current Sensor Kit for E1/E2 Enclosure Sizes Installation Instructions ® FC 102, FC 103, FC 202, FC 302 1.3 Safety Instructions WARNING DISCHARGE TIME CAUTION The frequency converter contains DC-link capacitors, which TRAINING REQUIRED can remain charged even when the unit is off. High voltage...
  • Page 3 500 A Current Sensor Kit for E1/E2 Enclosure Sizes Installation Instructions ® FC 102, FC 103, FC 202, FC 302 1.4.1 Removing the Input Terminal Plate To remove the input terminal plate, use the following procedure. Refer to Illustration 1.2 and Illustration 1.3.
  • Page 4 500 A Current Sensor Kit for E1/E2 Enclosure Sizes Installation Instructions ® FC 102, FC 103, FC 202, FC 302 RFI filter (optional) RFI cable connector AC fuse (optional) Cooling fan cable connector Retaining nut (M6) Cooling fan (optional) RFI cable Input terminal plate Illustration 1.3 Input Terminal Plate (with RFI Filter and Fuse Options)
  • Page 5 E1/E2 Enclosure Sizes Installation Instructions ® FC 102, FC 103, FC 202, FC 302 1.4.2 Removing the IGBT Output Busbars To remove the IGBT output busbars, use the following procedure. Refer to Illustration 1.4. Remove 3 retaining screws (M10), 1 from the lower end of each of the 3 IGBT output busbars.
  • Page 6 E1/E2 Enclosure Sizes Installation Instructions ® FC 102, FC 103, FC 202, FC 302 1.4.3 Removing the Upper Capacitor Bank To remove the upper capacitor bank assembly, use the following procedure. Refer to Illustration 1.5. The capacitor bank assembly weighs approximately 9 kg (20 lb).
  • Page 7 E1/E2 Enclosure Sizes Installation Instructions ® FC 102, FC 103, FC 202, FC 302 1.4.4 Removing the Current Sensor Wire Harness Remove the current sensor wire harness using the following procedure. Refer to Illustration 1.6. Disconnect the following items from the power card: Unplug the 16-pin cable from the MK102 connector.
  • Page 8 500 A Current Sensor Kit for E1/E2 Enclosure Sizes Installation Instructions ® FC 102, FC 103, FC 202, FC 302 1.4.5 Removing Current Sensors and Busbars Remove the current sensor and busbars using the following procedure. Refer to Illustration 1.7. Remove the terminal label.
  • Page 9 500 A Current Sensor Kit for E1/E2 Enclosure Sizes Installation Instructions ® FC 102, FC 103, FC 202, FC 302 1.5 Reassembly Guidelines 1.5.1 Installing Current Sensors and Busbars Install the current sensors and busbars using the following steps. Secure the current sensor brackets to the terminal mounting plate with 6 nuts (M4), 2 in each bracket.
  • Page 10 MK106 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S.

This manual is also suitable for:

Fc 202Fc 302Vlt fc 103